Harga Tahun 2024= harga tahun 2021(indeks harga tahun 2024/indeks harga tahun 20

Tahun Cost Index

1 2001 394.3
2 2002 395.6
3 2003 402.0
4 2004 444.2
5 2005 468.2
6 2006 499.6
7 2007 525.4
8 2008 575.4
9 2009 521.9
10 2010 550.8
11 2011 585.7
12 2012 584.6
13 2013 567.3
14 2014 576.1
15 2015 556.8
16 2016 626
17 2017 640.5
18 2018 655
19 2021 698.5
20 2022 713
21 2023 727.5
22 2024 742
23 2025 756.5
24 2026 771
25 2027 785.5
26 2028 800
27 2029 814.5
28 2030 829

(Sumber : Chemical Engineering Plant Cost Index, http://www.chemengonline.co

No Nama Alat
 1 B-101
2 BC-101
3 BE-101
4 M-101
5 P-101
6 P-102
7 E-101
8 TK-101
9 P-103
10 E-102
11 TK-102
12 P-104
13 E-103
14 R-101
15 E-104
16 P-105
17 V-101
18 P-107
19 CR-101
20 CF-101
21 BC-102
22 BE-102
23 TK-102
24 P-108
25 E-105
26 T-101
27 TK-103
TOTAL

Total Harga Peralatan Proses

Harga peralatan proses (A) =
12.50% Biaya transportasi dan asuransi (12.5%A) =
10% Pajak bea cukai (10%A) =
Total =

No Alat Jumlah

1 Pompa air sungai ke Bak Penampung 2

 2 Bak penampungan Air Sungai 2
3 Pompa bak penampungan ke clarifier 2
4 Tangki Pelarutan Al2(SO4)3 1
5 Pompa Larutan Al2(SO4)3 1
6 Tangki Pelarutan Soda Ash 1
7 Pompa Larutan Soda ash 1
8 Tangki clarifier 1
9 Bak penampung 2
10 Pompa BP ke Sand filter 2
11 Sand filter 3
12 Pompa Sand filter ke Bak Air Bersih 1
13 Menara Air 1
14 Pompa Air Ke perumahan 1
15 softener tank 1
16 Pompa Plant menuju Cooling Tower 1
17 Feed Water Tank 1
18 Pompa Feed water Tank ke selanjutnya 1
19 Cooling tower 1
21 Dearator 1
22 Pompa Dearator menuju Boiler 1
23 Boiler 2
24 Pompa kondensat 1
25 Pompa air Panas 1
Total 32

Total Harga Peralatan Utilitas

Harga peralatan utilitas(B) =
12.50% Biaya transportasi dan asuransi (12.5%B) =
10% Pajak bea cukai (10%B) =
Total =

Sehingga:
Total harga peralatan =
=
=
=
4/indeks harga tahun 2021) 700

600 f(x) = 14.5 x − 286

R² = 0.820127108
500

400

Cost Index
300

200

100

0
2000 2002 2004

14.5

2023
2024

Cost Index

http://www.chemengonline.com/pci-home)

PERALATAN PROSES
1 USD 15018
Jumlah Harga/Unit (US$) 2022

US$
 3 15,000 45,000
1 6,000 6,000
1 6,000 6,000
1 23,000 23,000
1 9,600 9,600
1 9,600 9,600
1 20,000 20,000
3 25,000 75,000
1 9,600 9,600
1 20,000 20,000
3 25,000 75,000
1 9,600 9,600
1 20,000 20,000
1 45,000 45,000
1 20,000 20,000
1 9,600 9,600
1 60,000 60,000
1 9,600 9,600
1 50,000 50,000
1 46,000 46,000
1 6,000 6,000
1 6,000 6,000
3 23,000 69,000
1 9,600 9,600
1 20,000 20,000
3 26,000 78,000
3 20,000 60,000
TOTAL 817,200

USD Rp
833,488 12,517,320,307
104,186 1,564,665,038
83,349 1,251,732,031
1,021,023 15,333,717,376

PERALATAN UTILITAS
2023
US$ US$ Rp
9700 19,400 291,349,200.00
 15000 30,000 450,540,000.00
9700 19,400 291,349,200.00
5000 5,000 75,090,000.00
4900 4,900 73,588,200.00
3300 3,300 49,559,400.00
5700 5,700 85,602,600.00
25000 25,000 375,450,000.00
15000 30,000 450,540,000.00
9700 19,400 291,349,200.00
16900 50,700 761,412,600.00
11500 11,500 172,707,000.00
35000 35,000 525,630,000.00
11500 11,500 172,707,000.00
75000 75,000 1,126,350,000.00
11500 11,500 172,707,000.00
145700 145,700 2,188,122,600.00
11500 11,500 172,707,000.00
35000 35,000 525,630,000.00
23400 23,400 351,421,200.00
6300 6,300 94,613,400.00
150000 300,000 4,505,400,000.00
4900 4,900 73,588,200.00
13200 13,200 198,237,600.00
897,300 13,475,651,400

USD Rp
1,155,696 17,356,246,032
144,462 2,169,530,754
115,569.62 1,735,624,603
1,415,728 21,261,401,389

Harga peralatan proses + Harga peralatan utilitas

1,021,023 + 1,415,728
2,436,750 USD
36,595,118,765 Rp
 700

600 f(x) = 14.5 x − 28606.14

R² = 0.820127108974901
500

400
Cost Index

300

200

100

0
2000 2002 2004 2006 2008 2010 2012 2014 2016

Tahun

x- 28606

= 727.5
= 742

= 1.0

Rp
2022 2024

Rp US$ Rp
 675,810,000 45,897 689,279,753
90,108,000 6,120 91,903,967
90,108,000 6,120 91,903,967
345,414,000 23,458 352,298,540
144,172,800 9,791 147,046,347
144,172,800 9,791 147,046,347
300,360,000 20,399 306,346,557
1,126,350,000 76,495 1,148,799,588
144,172,800 9,791 147,046,347
300,360,000 20,399 306,346,557
1,126,350,000 76,495 1,148,799,588
144,172,800 9,791 147,046,347
300,360,000 20,399 306,346,557
675,810,000 45,897 689,279,753
300,360,000 20,399 306,346,557
144,172,800 9,791 147,046,347
901,080,000 61,196 919,039,670
144,172,800 9,791 147,046,347
750,900,000 50,997 765,866,392
690,828,000 46,917 704,597,080
90,108,000 6,120 91,903,967
90,108,000 6,120 91,903,967
1,036,242,000 70,375 1,056,895,621
144,172,800 9,791 147,046,347
300,360,000 20,399 306,346,557
1,171,404,000 79,555 1,194,751,571
901,080,000 61,196 919,039,670
12,272,709,600 833,488 12,517,320,307

2024
US$ Rp
24,987 375,249,273.39
 38,639 580,282,381.53
24,987 375,249,273.39
6,440 96,713,730.26
6,311 94,779,455.65
4,250 63,831,061.97
7,341 110,253,652.49
32,199 483,568,651.28
38,639 580,282,381.53
24,987 375,249,273.39
65,300 980,677,224.79
14,812 222,441,579.59
45,079 676,996,111.79
14,812 222,441,579.59
96,598 1,450,705,953.83
14,812 222,441,579.59
187,657 2,818,238,099.64
14,812 222,441,579.59
45,079 676,996,111.79
30,139 452,620,257.59
8,114 121,859,300.12
386,391 5,802,823,815.31
6,311 94,779,455.65
17,001 255,324,247.87
1,155,696 17,356,246,032
2016
Peters, Hal 169
1 USD 15018 Rp
1 tahun 7920 jam

Komponen Kebutuhan ( kg/jam) Kebutuhan (kg/tahun)

NaCIO3 61.94 490533.7206
H2SO4 28.97 229440.8105
H2O2 16.40 129910.4099
Al2(SO4)3 3.59 28393.9654
Na2CO3 3.37 26690.3275
H2SO4 (utilitas) 1090.7 8638546.5888
NaOH 0.1 771.6864
Solar 0.0000
TOTAL 107.3087 878278.9064

HARGA PRODUK

Komponen Produksi ( kg/jam) Produksi (kg/tahun)

Klorin 3787.88 30000000.0000

TOTAL 3787.8788 30000000.0000

HARGA BAHAN BAKU
198
Cost indeks 1.0

Harga/kg ($) Total Harga ($) Total Harga (Rp)

0.0441 490533.7206 7366835415.2864
0.0747 229440.8105 3445742091.4468
0.1326 129910.4099 1950994536.5519
0.1224 28393.9654 426420572.4319
0.1647 26690.3275 400835338.0860
0.0762 8638546.5888 129733692670.1900
0.5100 771.6864 11589186.7029

0.3738 $ 878,278.9064 Rp 13,189,992,615.7169

Harga/kg ($) Total Harga ($) Total Harga (Rp)

1.0654 31961646.0248 480000000000.0000

1.0654 $ 31,961,646.0248 Rp 480,000,000,000.0000

PT gunung mmadu
Molase 1ton
800 1ton
800 1kg

HCl
14857055 10

Na2CO3 1
2425642
2425.642

NaOH
1
7434.5 kg

Ethanol
20321582 1
20321.582
H2SO4

1100 1kg

Resin Deutlite C 20
721.7597
 No Jabatan Jumlah sistem gaji Gaji/bulan (Rp)
1 Dewan Komisaris 1 5 X UMR Rp 12,428,320
2 Direktur utama 1 3.5 X UMR Rp 8,699,824
Direktur
3. Direktur Keuangan 1 3.5 X UMR Rp 8,699,824
Direktur Personalia 1 3.5 X UMR Rp 8,699,824
Kepala bagian
-S2 Teknik Kimia 2 2,5 x UMR Rp 6,214,160
-S2 Teknik Mesin 2 2,5 x UMR Rp 6,214,160
3
-S2 Manajemen 1 2,5 x UMR Rp 6,214,160
-S2 Akutansi 1 2,5 x UMR Rp 6,214,160
-S2 Ilmu Administasi 1 2,5 x UMR Rp 6,214,160
Kepala Seksi
-S1 Teknik kimia 2 1.5 x UMR Rp 3,728,496
-S1 Teknik Lingkungan 1 1.5 x UMR Rp 3,728,496
-S1 Manajemen 1 1.5 x UMR Rp 3,728,496
4 -S1 Ilmu administrasi 1 1.5 x UMR Rp 3,728,496
-S1 Ilmu Komunikasi 1 1.5 x UMR Rp 3,728,496
-S1 Teknik Industri 1 1.5 x UMR Rp 3,728,496
-S1 Akutansi 1 1.5 x UMR Rp 3,728,496
-S1 Teknik Mesin 2 1.5 x UMR Rp 3,728,496
Non shift Karyawan Akutansi dan
5 Anggaran
-S1 Akutansi 3 1.5 x UMR Rp 3,728,496
Karyawan Pemasaran
6
-S1 Manajemen 4 1.5 x UMR Rp 3,728,496

7 Karyawan Administrasi dan

SDM
-S1 Ilmu Administrasi 2 1.5 x UMR Rp 3,728,496
-S1 Ilmu Manajemen 2 1.5 x UMR Rp 3,728,496
-S1 Ilmu Komunikasi 1 1.5 x UMR Rp 3,728,496
8 Karyawan logistik
-S1 Manajemen 1 1.5 x UMR Rp 3,728,496
9 Karyawan Litbang
-S1 Teknik Lingkungan 1 1.5 x UMR Rp 3,728,496
10 Karyawan Teknik
-S1 Teknik Industri 1 1.5 x UMR Rp 3,728,496
11 Karyawan Produksi
-S1 Manajemen 2 1.5 x UMR Rp 3,728,496
12 Sekretaris (-S1 manajemen) 1 1,5 x UMR Rp 3,728,496
13 Kepala satpam ( SMA) 1 1,5 x UMR Rp 3,728,496
14 Sopir (-SMA otomotif) 5 1 x UMR Rp 2,485,664
15 Dokter (-S1 Kedokteran) 1 1,5 x UMR Rp 3,728,496
 1,2 x UMR Rp 2,982,797
16 Perawat ( -D3 Keperawatan) 2

1 Karyawan Produksi 56 1,2x UMR Rp 2,982,797

2 Karyawan Utilitas 20 1,2x UMR Rp 2,982,797
3 Karyawan Mesin (teknisi)
-D3 Teknik mesin 10 1,2 x UMR Rp 2,982,797

4 Karyawan laboratorium dan Rp 2,982,797

Pengendali Mutu 12 1,2 x UMR
Shift
19 Karyawan Instrumentasi dan Rp 2,982,797
Elektrikal 8 1,2x UMR
20 Satpam 8 1 x UMR Rp 2,485,664
21 Supervisior 4 1,5 x UMR Rp 3,728,496
21 Office boy 8 1 x UMR Rp 2,485,664
TOTAL 174 Rp 173,250,781
Total/bulan (Rp) Total/tahun (Rp) Total/tahun ($)
Rp 12,428,320 Rp 149,139,840 $ 9,931 UMR DAERAH
Rp 8,699,824 Rp 104,397,888 $ 6,952 1 USD

Rp 8,699,824 Rp 104,397,888 $ 6,952

Rp 8,699,824 Rp 104,397,888 $ 6,952
1 tahun
Rp 12,428,320 Rp 149,139,840 $ 9,931
Rp 12,428,320 Rp 149,139,840 $ 9,931 2018
Rp 6,214,160 Rp 74,569,920 $ 4,965 2019
Rp 6,214,160 Rp 74,569,920 $ 4,965 2020
Rp 6,214,160 Rp 74,569,920 $ 4,965 2021
2022
Rp 7,456,992 Rp 89,483,904 $ 5,958
Rp 3,728,496 Rp 44,741,952 $ 2,979 UMR 2024
Rp 3,728,496 Rp 44,741,952 $ 2,979
Rp 3,728,496 Rp 44,741,952 $ 2,979
Rp 3,728,496 Rp 44,741,952 $ 2,979 2500000
f(x) = 92235.7 x − 183992163.2
Rp 3,728,496 Rp 44,741,952 $ 2,979 R² = 0.804409730864903
2400000
Rp 3,728,496 Rp 44,741,952 $ 2,979
Rp 7,456,992 Rp 89,483,904 $ 5,958 2300000

2200000
Rp 11,185,488 Rp 134,225,856 $ 8,938
2100000
Rp 14,913,984 Rp 178,967,808 $ 11,917
2000000

Rp 7,456,992 Rp 89,483,904 $ 5,958 1900000

Rp 7,456,992 Rp 89,483,904 $ 5,958
Rp 3,728,496 Rp 44,741,952 $ 2,979 1800000
2017 2018 2019 2020 2021 2022 202

Rp 3,728,496 Rp 44,741,952 $ 2,979

Rp 3,728,496 Rp 44,741,952 $ 2,979

Rp 3,728,496 Rp 44,741,952 $ 2,979

Rp 7,456,992 Rp 89,483,904 $ 5,958

Rp 3,728,496 Rp 44,741,952 $ 2,979
Rp 3,728,496 Rp 44,741,952 $ 2,979
Rp 12,428,320 Rp 149,139,840 $ 9,931
Rp 3,728,496 Rp 44,741,952 $ 2,979
Rp 5,965,594 Rp 71,587,123 $ 4,767

Rp 167,036,621 Rp 2,004,439,450 $ 133,469

Rp 59,655,936 Rp 715,871,232 $ 47,668

Rp 29,827,968 Rp 357,935,616 $ 23,834

Rp 35,793,562 Rp 429,522,739 $ 28,601

Rp 23,862,374 Rp 286,348,493 $ 19,067

Rp 19,885,312 Rp 238,623,744 $ 15,889

Rp 14,913,984 Rp 178,967,808 $ 11,917
Rp 19,885,312 Rp 238,623,744 $ 15,889
Rp 583,136,774 Rp 6,997,641,293 $ 465,950
MR DAERAH
15018 Rp

12 bulan

2074673
2241270
2431324
2432001
2440486

Rp 2,485,664

00
f(x) = 92235.7 x − 183992163.2
R² = 0.804409730864903
00

00

00
Column M
00 Linear (Column M)

00

00

00
2017 2018 2019 2020 2021 2022 2023
 Table 17 for fluid processing plant
Komponen %
Direct Cost
Biaya peralatan (Equipment) 100%
pemasangan alat (47 % Equipment) 47%
instrumentasi dan alat kontrol (18 % Equipment) 18%
pemasangan pipa (66 % Equipment) 66%
Pemasangan instalasi listrik (11 % Equipment) 11%
Bangunan (18 % Equipment) 18%
Pengembangan area (10 % Equipment) 10%
Fasilitas pelayanan (70 % Equipment) 70%
Lahan (6 % Equipment) 6%
Total Direct Cost
Indirect Cost
Engineering and supervision (33 % Direct Cost) 33%
Biaya konstruksi (41 % Direct Cost) 41%
Total Indirect Cost
Total DC dan IC
Biaya kontraktor (21 % Direct Cost and Indirect Cost) 21%
Biaya tidak terduga (42 % Direct Cost and Indirect Cost) 42%
Fixed Capital Investment
Work Capital Investment 15%TCI
Total Capital Iinvestment

Modal Kerja (working capital investment, WCI)

WCI = 15% TCI
TCI = FCI+WCI
TCI = FCI+15%TCI
85%TCI = FCI
TCI 28,132,290
WCI 4,219,844

Sumber Investasi
Sendiri 60 % =
Bank 40 % =
ocessing plant
Biaya (US$) Biaya (Rp) 1 USD 15018 Rp

2,436,750 36,595,118,765
1,145,273 17,199,705,819
438,615 6,587,121,378
1,608,255 24,152,778,385
268,043 4,025,463,064
438,615 6,587,121,378
243,675 3,659,511,876
1,705,725 25,616,583,135
146,205 2,195,707,126
8,431,157 126,619,110,925

2,782,282 41,784,306,605
3,456,774 51,913,835,479
6,239,056 93,698,142,085
14,670,213 220,317,253,010
3,080,745 46,266,623,132
6,161,489 92,533,246,264
23,912,447 359,117,122,406
4,219,844 63,373,609,836
28,132,290 422,490,732,243

$ 16,879,374.04 Rp 253,494,439,345.6
$ 11,252,916.03 Rp 168,996,292,897.1
$ 28,132,290.07 Rp 422,490,732,242.7
 FCI (US$)
1 USD

BEFORE
Parameter
Direct Production Cost (DPC)
Raw Materials (10-50% TPC)
Operating Labor (10-20% TPC)
15% Direct Supervisory (10-20% OL)
15% Utilities (10-20% TPC)
6% Maintenance and Repairs (2-10% FCI)
0.75% Operating Supplies (0,5-1% FCI)
15% Laboratory Charges (10-20% OL)
3% Patents and Royalties (0-6% TPC)
Total DPC
Fixed Charge
10% Depreciation (10% equipment + 2,5% building )
2.5% Local Taxes (1-4% FCI)
0.7% Insurance (0,4-1% FCI)
Total FC
10% Plant Overhead Cost
General Expenses
4% Administrative cost (2-6% TPC)
11% Distribution Cost (2-20% TPC)
5% Research and Development (5% TPC)
5% Financing (0-10% TCI)
Total General Expenses
Total Production Cost

TPC =
TPC =

TPC =
TPC =
0,52 TPC =
TPC =

sehingga :
Direct Production Cost (DPC)
Fixed Charge
Plant Overhead Cost
General Expenses
Fixed Cost
Variable Cost
 23,912,447
15018 Rp

BEFORE
Fixed Cost (US$) Variable Cost (US$)

878,279
465,950
69,893 15%
0,15 TPC 15%
1,434,747 6%
179,343 0.75%
69,893 15%
0,03 TPC 3%
2,080,040 1,018,064

254,640 10%
597,811 2.5%
167,387 0.7%
1,019,839
0,1 TPC 10%

0,04 TPC 4%
0,11 TPC 11%
0,05 TPC 5%
4,254,910 5%
4,254,910
7,354,789 1,018,064

Manufacturing cost + General expanses

Fixed cost + Variable cost

10145334 + 0,23 TPC + 6426839+ 0,25 TPC

8,372,853 + 0,48 TPC
8,372,853
16,101,640 US$
241,814,433,260 Rp
US$ Rp
5,996,400 90,053,930,046
1,019,839 15,315,937,828
1,610,164 24,181,443,326
7,475,238 112,263,122,061
11,058,166 166,071,539,942
5,043,474 75,742,893,319
 AFTER
Parameter Fixed Cost (US$)
Direct Production Cost (DPC)
Raw Materials (10-50% TPC)
Operating Labor (10-20% TPC) 465,950
Direct Supervisory (10-20% OL)
Utilities (10-20% TPC)
Maintenance and Repairs (2-10% FCI) 1,434,747
Operating Supplies (0,5-1% FCI) 179,343
Laboratory Charges (10-20% OL)
Patents and Royalties (0-6% TPC) 483,049.21
Total DPC 2,563,090
Fixed Charge
Depreciation (10% equipment + 2,5% building ) 254,640
Local Taxes (1-4% FCI) 597,811
Insurance (0,4-1% FCI) 167,387
Total FC 1,019,839
Plant Overhead Cost
General Expenses
Administrative cost (2-6% TPC) 644,065.61
Distribution Cost (2-20% TPC) 1,771,180.43
Research and Development (5% TPC) 805,082.01
Financing (0-10% TCI) 4,254,910
Total General Expenses 7,475,238
Total Production Cost 11,058,166
 600 juta 5 kamar
depreasi 30 juta

Variable Cost (US$)

878,279 100/20

69,893
2,415,246.04
20 tahun 5% bongkar total
10 tahun 10%
69,893 5 tahun 20%

3,433,310

penyusutan nilai
contoh

1,610,164

5,043,474
 Harga penjulan Produk (Total Sales)
Produksi = 3787.8788
30000000.0000

Harga jual Pabrik = 1.0654

16000.0000

Total Penjualan (TS) 31961646.0248

480000000000.0000

Analisa Kelayakan investasi

a. Laba
Total Capital Investment (TCI) 28,132,290
Depresiasi (10% FCI) 254,640
Total Penjualan (TS) 31,961,646
Total Production Cost (TPC) 16,101,640
Laba sebelum pajak (Laba kotor) = TS - TPC
15860006
238185566740
Pajak 12.5%
Laba bersih = Laba kotor - (laba kotor x pajak)
13877505
208412370897

b. Laju Pengembalian Modal (Rate Of Return)

ROR = Laba Bersih
TCI
7,408.3

c. Waktu pengembalian modal (Pay out time)

massa start up 2 tahun
umur pabrik 10 tahun
kapasitas produk pabrik selama beroperasi :
tahun 1 : 70%
tahun 2 : 90%
tahun 3 dst : 100%
Fixed Cost = 11,058,166
Variable Cost = 5,043,474
keuntungan masing-masing kapasitas setelah ditambah depresiasi :
1. kapasitas 70% 7,529,913.76
2. kapasitas 90% 12,913,548
Total = 20,443,462
3. kapasitas 100% 15,605,365

Waktu Pengembalian Modal (POT) sebelum pajak

POT = Massa start up +

2.49

Titik impas (Break Event Point)

BEP = Fixed Cost
TS - VC
41.08

Grafik BEP
35,000,000
30,000,000 BEP = 41,08%
25,000,000
Harga ( US $ )

FC
20,000,000 TPC
15,000,000 Line
10,000,000 TS
Line
5,000,000
-
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 00%
1
Kapasitas (%)
 1 USD 15018 Rp
kg/jam 1 tahun 7920 jam
kg/tahun

US$/kg
Rp

US$
Rp

US$
US$
US$
US$

US$
Rp

US$
Rp

x 100 %

22,373,152
28,765,481
31,961,646
 190 909.84
6.33333333333 365
TCI - Keuntungan selama start up 354.84
keuntungan saat kapasitas 100%
tahun ( POT < 5 tahun , maka pabrik masih layak )

x 100%

k BEP Kapasitas FC
0% 11,058,166
10% 11,058,166
%
20% 11,058,166
FC
30% 11,058,166
TPC
Linear (TPC) 40% 11,058,166
TS 50% 11,058,166
Linear (TS) 60% 11,058,166
70% 11,058,166
% % % % % % 80% 11,058,166
60 70 80 90 100
90% 11,058,166
%) 100% 11,058,166
TS TPC
0 11,058,166

31,961,646 16,101,640