TRAINING
TRAINING
AFTER SALES!!
Line-off:
June, 2016 (TMMIN)
Model Line-up
Destination Engine Power Train Drive Type Body Type
Automatic
Transmission
CVT
2NR-FE TIPE K312
D Indonesia FF 5-door Wagon
(1.5 L) 6 Speed
Manual
Transmission
TIPE EC6B
NSP 170 R M W Y N K D
1 2 3 4 5 6 7 8
Basic Model Code Gear Shift Type
1 Code Engine Drive Type 5 F: 6-speed Manual, Floor
Y: CVT, Floor
NSP170 2NR-FE 2WD/FWD
REFERENSI
CODE COLOR MODEL
INNOVA/FORTUNE
040 Super White
R
FUTURISTIC HEADLAMP
Tipe Tipe
Tipe Q Tipe E
V G
Bi-Beam LED
Head Projector
Lamp Projector Halogen
Tipe Q Headlamp with
Headlamp with Manual
LED Clearance
Leveling
Lamp + Auto
Leveling
Tipe Q
Tipe Q
Tipe Q &
V
Tipe Q Tipe V Tipe G Tipe E
Entry System
Smart Entry System Jack Knife Key
Tipe Q
PELEK Alloy Wheel 16 with Two Tone Color Steel Wheel 15 with
Alloy Wheel 15
Machining full cap
BAN 195/55R16 195/50R16 185/60R15
Tipe Q
PENTING!
Max. speed 80 Km/h
Keuntungan ban serep tipe temporary
Ukuran : T105/70D 16
Bobot ringan
Penggantian ban sangat mudah & cepat
saat emergency
Menghindari lupa memperbaiki ban utama
Tipe Q
7 AVX Touchscreen, DVD, Aux, Ipod, HDMI, Bluetooth, Voice Command, Hand Gesture, 2DIN CD, USB, Aux, Ipod,
Internet Browser, Toyota Move, Mirroring for Android & Iphone , Remote Bluetooth, Voice Command
Tipe
Tipe Q Tipe V Tipe E
G
Leather,
Leather, Chrome
Chrome
Ornament, Audio Urethane, Black
Ornament,
Steering Switch, Piano Ornament
Audio Steering
MID Control
Switch
Tipe Q
1 2 3
1 2 3
Angkat & dorong kursi baris Tarik tuas kursi baris 3 Dorong sandaran kursi
3 hingga 3
MAXIMUM PERFORMANCE
NEW 2NR-FE 1.5L WITH DUAL VVT-I
ENGINE
MINIM
PERFORMA EFISIEN GETARAN &
OPTIMAL BBM SENYAP
7 SEATBELT 3 POINT
ELR
PARKING SENSOR
*1: Models with 185/60R15 tire *2: Models with 195/50R16 tire
6 SISTEM PENGISIAN
ETCS-i
Dual VVT-i
EURO 2
Iridium Emission Reg.
Sparkplug
Brake
New Valve
Override
Mecanishm
System
New
Model
SIENTA
Engine 2NR-FE
No. of Cyls. & 4-cylinder,
Arrangement In-line
Ignition Coil
OCV Intake
Camshaft Position Sensor (Ex) Injector Assy OCV Exhaust
Camshaft Position Sensor (In)
Throttle Body
Brake Ejector
VSV
Engine Coolant
AFR Sensor Temp. Sensor Knock Sensor
Crankshaft Position
Sensor
O2 Sensor
Instrument Panel
J/B Assy
AM2 Fuse
Comb. Meter Assy
Instrument Panel
J/B Assy
EFI Relay
COR
AM2 Fuse
Fuse EFI No.2
IG2 No.1 Fuse
IG2 No.2 Fuse
Fuse EFI No.3
STA Fuse
Stop Fuse
EFI Main Fuse Engine Switch
Cylinder Head
Cylinder head disederhanakan dengan memisahkan
camshaft housing dari cylinder head.
Camshaft
Bearing
Cap
Camshaft
Cylinder Head
ER
EF
R
Spring
Bentuk outer valve spring nya didesain seperti sarang lebah, untuk
mengurangi berat inersia. Intake Camshaft
Camshaft
Timing Gear Exhaust Camshaft
Chain
Tensioner Valve Rocker
Arm
Camshaft Timing
Exhaust Gear Piston Valve Lash
Adjuster
Components Outline
Crankshaft Position Sensor (Rotor MRE (Magnetic Resistance Element) Type
Teeth) (36-2)
Camshaft Position Sensor (Rotor
MRE Type (3)
Teeth)
Knock Sensor Built-in Piezoelectric Element Type
Intake Mass Air Flow Meter Hot-wire Type
Throttle Position Sensor Non-contact Type
Heated Oxygen Sensor Cup Type with Heater
Air Fuel Ratio Sensor Planar Type with Heater
Fuel Injector 8-hole Type
Engine Coolant Temperature Sensor Thermistor Type
Camshaft Timing Oil Control Valve Solenoid Type
ECM 32- bit CPU
Throttle Body
Throttle Position Sensor
Camshaft Position
Sensor
(for Exhaust)
Engine Coolant
Air Fuel Ratio Sensor Temperature Sensor
Skid Control
AFR Sensor ECU
BUSI
Note :
Jangan melakukan penyetelan celah busi, jika celah melebihi 13mm, gantilah busi
ECM
J/B Assy LH
-AM2 Fuse
Various Sensors
and Switches
+
46B24L(S)
GENERATOR TYPE CE2
Rated Voltage 12 V
Output Rated 100 A
Initial Output Starting Speed Max. 1300 rpm
Fuel Filter
Fuel Pump
Fuel Sender
Fuel Tank
Gauge
Restraint Restraint
Engine Engine
Output Output
Time Time
System Activates System Activates
System diagram
Posisi Pedal Gas
Accelerator Pedal Aktual
Position Sensor ECM
Tekanan Master
Master Cylinder Cylinder
Nilai ini menurunkan nilai posisi
Pressure Sensor pedal gas yang digunakan untuk
mengontrol output mesin ke nilai
ON/OFF yang telah ditentukan
Stop Light Switch
Vehicle Speed
Kondisi pengoperasian
Sistem bekerja saat kondisi berikut terpenuhi.
Color Display
Type Accelerator and Brake Brake Override
Pedals Depressed Malfunction Visit
Simultaneously Your Dealer
Segment
Display Type Brake override Brake override
indicator illuminates indicator blinks
[Data List]
REFERENSI
Knock sensor*4 - - -
: Perlu. -: Tidak perlu.
INISIALISASI LANGKAH-LANGKAH
1. Hubungkan GTS ke DLC3
2. Kunci kontak ON
3. Hidupkan GTS
4. Masuk ke menu berikut ini: Powertrain / Engine and ECT / Utility / Learning Value Reset.
5. Konfirmasikan kondisi berikut seperti intruksi pada layar.
- Ignition switch ON
- Mesin dimatikan
Learning Value - Voltase baterai lebih tinggi dari 9 V
Riset*1 6. Setelah menetapkan, pilih "Next" dan inisialisasi learned value.
Hasil:
Jika 0 ditampilkan untuk semua learned value pada rasio udara-bahan bakar, inisialisasi telah
selesai dengan benar.
Jika nilai selain dari 0 yang ditampilkan untuk satu learned value pada air fuel ratio, lakukan
inisialisasi kembali. Setelah meng-inisialisasi, pastikan learned value pada rasio udara
bahan bakar. Jika nilai selain dari 0 yang ditampilkan, ganti ECM.
1. Kunci kontak OFF dan tunggu minimal 30 detik
2. Hidupkan mesin sampai temperatur Engine Coolant 800C
Idle Learning*2 3. Setelah mesin dipanaskan, biarkan Idling selama 5 menit dengan semua beban OFF
4. Pastikan putaran idle dalam rentang standar
CVT : 680 780 Rpm M/T: 550 650 Rpm
Throttle Body Lakukan memory reset dan idle learning setelah mengganti throttle body with motor
with Motor assembly atau membersihkan deposit dari throttle body with motor assembly.
Assembly*3
6. Sesuai dengan tampilan pada GTS, baca frame number atau VIN yang disimpan di
ECM
1. Pastikan VIN atau frame number kendaraan
2. Hubungkan GTS ke DLC3
3. Kunci kontak ON
4. GTS ON
5. Masuk ke menu berikut ini: Powertrain / Engine and ECT / Utility / VIN / VIN Write.
Menulis VIN atau Powertrain > Engine and ECT > Utility
Frame Number
6. Sesuai dengan tampilan pada GTS, tulis frame number atau VIN kendaraan ke
ECM
1
MANUAL TRANSAXLE
2
AUTOMATIC TRANSAXLE
3
SUSPENSI
4
RODA & BAN
5
BRAKE SYSTEM
6
STEERING EPS
NEW FEATURE :
Low Friction Bearing
Oil Separator
Triple Cone Synchromes
Mechanism for 1 st & 2nd gear
Synchromes mechanism for 3rd
AND 4th GEAR
EC6B
*: Differential included
Forward/Reverse
Switching Mechanism Torque
Converter
Primary
Pulley
Steel Belt
Secondary Reduction
Pulley Gear
Parking Lock
Mechanism Reduction
Driven Gear
Front
Differential
NO KOMPONEN
1 Fill Plug
2 Oil Pan
3 Over flow plug
4 Drain plug
Oil Pressure
Sensor
Transmission
Oil Cooler Shift Solenoid
Revolution
Sensor (NT) Valve SLU
Revolution Shift
Sensor Solenoid
(NIN) Valve Shift Solenoid
SLP Valve SL
CVT Fluid
Temperature
Sensor
Shift Solenoid Shift Solenoid
Valve SC Valve SLS
Malfunction
Indicator
Lamp (MIL)
Stop Light
Switch
Air Conditioning
Amplifier Accelerator
Pedal Sensor
Center Airbag Sensor
Yaw Rate and Shift Lock Control Unit Assembly
Acceleration Sensor Transmission Control Switch
N position R position
COROLLA
SIENTA
System (NZE161)
K312 K312
Engine - CVT Integrated Control
INISIALISASI LANGKAH-LANGKAH
Tampilan Tester
Reset Memory
Wheel Design
Steel Wheel 15 with Alloy Wheel 15 Alloy Wheel 16 with Two Tone
Full Cap Color Machining
Note :
*: Pitch Circle Diameter
Suplayer ban : Bridgestone, Yokohama & Hankook
Rem Depan
Type Solid Disc
Caliper Type PNR38 (10S)
Brake
Type 9.0 in. Single Diaphragm
Booster
Caliper Type PE60
Wheel Cylinder mm 60.3
Front Rotor Type Ventilated Disc
Brake
Rotor Size* mm 275.0 x 22.0
Pad Material PV565H
Caliper Type PNR38
Wheel Cylinder mm 38.1 (1.50)
Rear Rotor Type Solid Disc
Brake Rotor Size* mm 288.0 x 10.0
Pad Material PA561-EE
Parking Brake Duo-servo Drum Type
Sole- Steering
Master Cylinder Cut Angle Sensor
noid
Solenoid Valves relay
Main Body ECU
V Bus
Brake Actuator Combination Meter
Rear Speed
Sensor RH
Front Speed
Sensor RH
Rear Speed
Sensor LH
Brake Actuator
- Skid Control ECU
Front Speed
Sensor LH
Combination Meter
ECM
Assy
Brake Master Cylinder
Engine Room
R/B No.1
DLC3
J/B Assy Stop Light
Brake Actuator LH Switch Assy
Engine Room R/B No.1 Parking
& ABS ECU
Switch
Assy
Brake Master
Cylinder
Main Body
ECU
Spiral
Brake Pedal Cable Assy
Air Bag ECU
Support Assy EPS ECU Comb.
Switch Assy
HSA (Q only)
VSC (Q only)
NOTICE:
Jangan ganti spiral cable dengan battery terhubung Steering Angle
Sensor
dan kunci kontak On (IG)
Jangan putar spiral cable dengan battery terhubung
dan kunci kontak On (IG)
Pastikan steering wheel terpasang dan lurus saat
memeriksa steering sensor
Jangan lepas steering sensor dari spiral cable
Jika dibongkar, ganti dengan yang baru
Spiral Cable
NOTE: Steering Angle Sensor Integrated with Spiral cable.
Power Steering
Warning Light
Torque Sensor
V Bus
Buzzer
Speed Sensor
*: Saat torque sensor zero point calibration dilakukan, assist map tertulis secara
otomatis pada saat yang sama.
[Precondition]
1.Hubungkan GTS ke DLC3.
2.Kunci Kontak ON.
3.Masuk ke menu berikut: Chassis / EMPS / Data List
4.Periksa nilai-nilai berikut: IG Power Supply.
Standard Voltage: 8 to 16 V
Procedure
NOTICE: Jika DTC C1581 timbul setelah torque sensor zero point
calibration, lakukan assist map writing.
1.Hubungkan GTS ke DLC3
Assist Map 2.Kunci Kontak ON
Writing 3.Masuk ke menu berikut : Chassis / EMPS / Utility / Signal Check
4.Check for DTCs
- Setelah assist map writing dilakukan, jika DTC C1581 keluar, lakukan
prosedur troubleshooting untuk DTC C1581.
2 LIGHTING
3 COMBINATION METER
4 AIR CONDITIONING
*1: Models with power slide door RH *2: Models with entry and start system
Generator Assembly
ECM
Battery Sensor
Air Conditioning
Amplifier
Air Conditioning Control
ID Code Box
Certification ECU
Steering Lock ECU
: Master ECU for LIN
(1)
(2) (6) (6)
(7)
(8)
Spesifikasi (Watt)
Item
Halogen Type LED Type
Low Beam (1) Halogen (55 W)
Projector Unit
Headlight Reflector
Headlight Lens
*: Non-reusable part
Hanya untuk penggunaan TTC KNOWLEDGE
2. LIGHTING : REAR
COMBINATION LAMP
(7)
Rear Combination Light/Rear Light
Rear
[Bulb Type Rear Light] [LED Type Rear Light] Combination
(4) (2) (6) Light
(6)
(5)
Rear Light
Spesifikasi (Watt)
Item
Bulb Type Rear Light LED Type Rear Light
Service Hole
Screwdriver
Parking brake
indicator
Tipe Q
Brake Override
Indicator Light Maintenance /
Stop and Start Inspection
Indicator Light warning light
Multi-information Display
Opening Display
Saat kunci kontak ON atau Start, opening display ditampilkan.
Tampilan pesan berbeda tergantung waktu dan tanggal.
0 2 4 6 8 10 12 14 16 18 20 22 24 h
Happy
Birthday
Birthday
Drive Information
Setting Date
ECO Wallet
Today 2015. 5.25
Adjust Light
Birthday 10.30
Date
Pop-Up Guidance Enter Return
Eco Score
Menunjukkan hasil real-time monitor dengan bar graph untuk
melihat jika kendaraan dikendarai secara ekonomis dalam 3 kondisi
berkendara yang berbeda (Start, Cruise and Stop). Selain itu , dapat
juga mengevaluasi kondisi berkendara secara total dan
memberikan score. Eco Drive Indicator Zone
ECO
area
Untuk setiap siklus pengendaraan dari
start sampai stop, setiap kondisi
pengendaraan dari Start state, Cruise
state dan Stop state dihitung untuk
mengevaluasi pengendaraan,
seberapa irit pengendaraannya.
Eco Score
Kondisi berkendara setiap kondisi seperti, kondisi Start, kondisi
Cruise dan kondisi Stop, masing-masing dievaluasi pada skala 100
poin dan selanjutnya ditampilkan dalam rata-rata kumulatif.
Vehicle stops
Vehicle stops
Clip
Instrument Cluster Finish Panel
Bolt
Hinge (Right Side)
Meter Hood Cluster No.1
Heater Radiator Unit SFA-II (Straight Flow Aluminum) Heater Radiator Unit
Blower Fan Motor Type Brush Motor
with Motor Fan Type Semi Sirocco
Condenser MF-IV Sub-cool Condenser
Evaporator BRS (Beneficial Refrigerant Stream)
Compressor 5TSE10 (Continuously Variable Capacity Type)
Refrigerant HFC-134a
Clean Air Filter Pollen Removal Type
Sub-cool Accelerator
with
Type Tube
O: Equipped
Manual A/C Type Automatic A/C Type
Control
(N Grade Models) (Q Grade Models)
Neural Network Control O
Outlet Air
O
Temperature Control
Blower Control O
Glove Box
Slit
Stopper
Unlock
Door Outside Handle Lock
Sensor
Sensor
Tipe Q
REMOTE CONTROL INSIDE DOOR HANDLE OUTSIDE DOOR HANDLE PSD SWITCH CONTROL
Lokasi
Komponen
Lock
Switch
Cl
os
e
CLOS OPEN
E
NM 392B
NM 392B training TL/FO/SA
material
NM 392B SERTIVIKASI
18 Juli - 4 All After Sales
Distribution to All Agustus 2016 NM CALYA
Member
Dealer on (Tentative, 26/27 Agustus
11-16 Juli 2016 18 Juli - 13
tergantung Agustus 2016 2016
(TBC) Unit)