Uji Proses Pemisahan

Lumpur Tambang
PT. Trans Coalindo
Overview
 Lokasi
 SP1B Pond Paringin PT. Adaro Indonesia
 Target
 Solid Recovery tinggi
Target ini adalah bagaimana untuk menangkap atau memisahkan sebanyak-banyaknya material lumpur dari slurry yang masuk
ke dalam settling pond sehingga kapasitas tampung dapat dipertahankan atau dikurangi.
 Cake Solid Transportable
Untuk mendapatkan spesifikasi sludge yang layak diangkut dengan alat angkut menuju pembuangan akhir.

 Parameter Uji untuk pencapaian target

 Feed Rate
 Feed consistency
 Bowl Speed
 Conveyor Speed
 Pond Level
Overview
 Kompartemen Settling Pond Trial Project
 1. Safety Pond
 2. Sediment Trap
 3. Mud Pond
 4. Drying Pond

PROCESS FEED RATE FEED BOWL SPEED CONVEYOR POND DEPTH

VARIABLE CONSISTENCY SPEED
To improve Decrease Increase Increase Decrease Increase
recovery
To improve cake Increase Decrease Increase Increase Decrease
solids
 PSD Analysis from Flowline Well : TWC-19 11,874 Date : 30th Mar MW=12.5 ppg

Volume (% ) Result: Analysis Table

10 100

Trial Period
ID: TWC-21 Mar 30, 2005 Run No: 1 Measured: 30/3/2005 8:22PM
File: PSDA Rec. No: 54 Analysed: 30/3/2005 8:22PM
90 Path: C:\SIZERMU\DATA\ Source: Analysed

Sampler: Internal Measured Beam Obscuration: 19.5 %

80 Presentation: 4PFE
Modifications: None
70 Conc. = 0.0180 %Vol
Distribution: Volume
60 D(v, 0.1) = 2.34 um
Span = 4.948E+00
Analysis: Polydisperse Residual: 0.748 %
Density = 1.000 g/cm^3 S.S.A.= 0.9697 m^2/g
D[4, 3] = 23.31 um D[3, 2] = 6.19 um
D(v, 0.5) = 12.16 um D(v, 0.9) = 62.50 um
Uniformity = 1.501E+00

 Particle Size Distribution 50 Size

(um)
0.31
Volume
Under%
0.00
Size
(um)
1.95
Volume
Under%
6.61
Size
(um)
12.21
Volume
Under%
50.09
Size
(um)
76.32
Volume
Under%
94.39
40 0.36 0.00 2.28 9.43 14.22 53.51 88.91 97.07
0.42 0.00 2.65 12.65 16.57 56.96 103.58 98.93

MATERIAL SIZE RANGE % PASSED 30 0.49

0.58
0.00
0.00
3.09
3.60
16.22
20.09
19.31
22.49
60.46
64.05
120.67
140.58
99.89
100.00

(micron)
0.67 0.00 4.19 24.09 26.20 67.74 163.77 100.00
20 0.78 0.00 4.88 28.10 30.53 71.55 190.80 100.00

Pilot Test Trial Period 10

0.91
1.06
0.06
0.41
5.69
6.63
32.03
35.88
35.56
41.43
75.48
79.48
222.28
258.95
100.00
100.00
1.24 1.16 7.72 39.59 48.27 83.49 301.68 100.00
1.44 2.42 9.00 43.18 56.23 87.41
0 0 1.68 4.25 10.48 46.66 65.51 91.10
0.1 1.0 10.0 100.0 1000.0
Coarse > 2000 - - Particle D iam eter (µm.)

Intermediate 250 - 2000 - 0.07

Medium 74 - 250 5.61 0.38
Fine 44 - 74 14.41 1.01
Ultrafine 2 - 44 73.37 34.18
Coloidal 0–2 6.61 64.36
Trial Period – Safety Pond
DAILY DATA SHEET
Mud Removal_Safety Pond

Date     18-Feb-17 18-Feb-17 18-Feb-17 18-Feb-17 18-Feb-17 18-Feb-17

Sample No     1 2 3 4 5 6
Start time (24hr Clock)   8:15 8:30 9:00 9:35 10:05 10:35
Shutdown (24hr Clock)   8:30 9:00 9:35 10:05 10:35 11:15
Total hours run     0.25 0.50 0.58 0.50 0.50 0.67
Feed rate m3/hr 81.00 69.95 63.67 47.09 41.69 41.69
Overflow rate   m3/hr 75.31 63.18 55.44 37.46 31.61 31.61
Cake rate m3/hr 5.70 6.77 8.24 9.62 10.08 10.08
Feed density   kg/m3 1,130 1,145 1,168 1,215 1,235 1,235
Overflow density kg/m3 1,079 1,075 1,075 1,075 1,065 1,065
Cake density   kg/m3 1,804 1,798 1,794 1,760 1,768 1,768
Recovery   % 43.51 53.28 61.13 72.25 79.03 79.03
Dry solid in cake density kg/m 3
2,610 2,587 2,577 2,558 2,558 2,558
% Solid by vol - Feed % 8.07 9.14 10.65 13.80 15.08 15.08
% Solid by vol - O/F % 4.91 4.73 4.76 4.81 4.17 4.17
% Solid by vol - Cake % 49.94 50.28 50.35 48.78 49.29 49.29
CENTRIFUGE                
Bowl speed   rpm 1,800 2,000 2,200 2,500 2,800 2,800
Conveyor Speed rpm 400 400 400 400 400 400
Pump Rate   % 80 70 65 50 49 49
Pump Rate   gpm 336 294 273 210 189 189
Pump Corrected gpm 356 308 280 207 183 183
"G" Force     966 1,193 1,443 1,864 2,338 2,338
Retention Time (Seconds) sec - - - - - -
Weir position     6 6 6 6 6 6
Trial Period – Drying Pond
DAILY DATA SHEET
Mud Removal_Drying Pond

Date     24-Feb-17 24-Feb-17 24-Feb-17 24-Feb-17 28-Feb-17 28-Feb-17 28-Feb-17 28-Feb-17

Sample No   1 2 3 4 5 6 7 8
Start time (24hr Clock)                

Shutdown (24hr Clock)                  

Total hours run   - - - - - -    

Feed rate m3/hr 59.13 48.98 44.77 39.94 57.45 47.87 43.09 38.30
Overflow rate m3/hr 58.31 48.13 44.36 39.47 57.43 47.79 42.56 37.51
Cake rate m3/hr 0.82 0.85 0.41 0.46 0.02 0.09 0.53 0.79
Feed density kg/m3 1,161 1,168 1,150 1,146 1,195 1,195 1,195 1,195
Overflow density kg/m3 1,152 1,157 1,144 1,138 1,195 1,194 1,188 1,183
Cake density kg/m3 1,798 1,794 1,793 1,826 1,699 1,745 1,761 1,768
Recovery % 6.91 8.16 4.89 6.58 0.14 0.69 4.77 8.08

Dry solid in cake density kg/m 3

2,558 2,558 2,558 2,558 2,558 2,558 2,558 2,558

% Solid by vol - Feed % 10.33 10.78 9.63 9.37 12.52 12.52 12.52 12.52

% Solid by vol - O/F % 9.76 10.08 9.24 8.86 12.50 12.45 12.07 11.75

% Solid by vol - Cake % 51.22 50.96 50.90 53.02 44.87 47.82 48.84 49.29

Dry solid in feed rate ton/hr

15.63 13.51 11.03 9.57 18.39 15.33 13.79 12.26

Dry solid in O/F rate ton/hr

14.55 12.41 10.49 8.94 18.37 15.22 13.14 11.27

Dry solid in cake rate ton/hr 1.08 1.10 0.54 0.63 0.03 0.11 0.66 0.99

Dry solid retained % 6.91 8.16 4.89 6.58 0.14 0.69 4.77 8.08
CENTRIFUGE                  
Bowl speed rpm 2,800 2,600 2,400 2,400 1,800 2,200 2,500 2,800
Conveyor Speed rpm 600 600 600 600 400 400 400 400
Pump Rate % 64 51 48 40 64 51 48 40
Pump Rate gpm 252 210 189 168 252 210 189 168
Pump Corrected gpm 260 215 197 176 253 211 189 168
"G" Force   2,338 2,016 1,718 1,718 966 1,443 1,864 2,338

Retention Time (Seconds) sec - - - - - -    

Weir position   4 4 4 4 6 6 6 6
Summary
 Kapasitas Pengolahan
Fleet Centrifuge Plant terdiri dari 5 unit dengan target
working hours per bulan 500 jam

Item Per Unit Fleet Capacity

Centrifuge
Hourly Monthly Annualy
m3/hr m3/month m3/year
Feed Rate 41.69 104,227 1,250,729
Overflow Rate 31.61 79,023 948,277
Cake Rate 10.08 25,204 302,452

 Foot print untuk fleet plant 25 m x 25 m, susunan fleksibel dan

relative mudah menyesuaikan lokasi
 Pengoperasian mechanical process lebih optimal pada kondisi
partikel colloidal di bawah 20% sehingga diperlukan penetrasi
suction pipe dibawah permukaan sedimentasi.
Summary
 Fleet Centrifuge Plant : Centrifuge & Mono pump, Genset, Support tank, Fuel
tank, Slurry Pump.
 Kendala yang ditemukan selama masa trial yaitu konsistensi slurry yang
diumpankan menuju centrifuge.
 Kompartemen settling pond : Drying Pond dan Mud Pond terindikasi
pengoperasian centrifuge yang di intervensi dengan flocculant dengan
recovery diatas 90%.
 Kompartemen settling pond : Sediment trap & Safety Pond, mud capture
secara mechanical process menunjukkan hasil yang per unit centrifuge 10
m3/jam dengan penetrasi suction pipe kedalam sedimentasi lumpur.