Ujian CAD/CAM dalam bentuk tugas

17 Mei 2015

Abiyyu Andre Saputra

1311056

B. Pembuatan model solid runner turbin air pada Autodesk Inventor menggunakan
equation curve

i)

Pembuatan kode

Pada bidang tangensial,

xu=(t-yt*sin(atan(dyc/dx)))*l_s
yu=(yc+yt*cos(atan(dyc/dx)))*l_s
xl=(t+yt*sin(atan(dyc/dx)))*l_s
yl=(yc-yt*cos(atan(dyc/dx)))*l_s

d(yc/l)/d(x/l)=(2*(m_l_s/100)/(1(L_l_s/100))^2)*((L_l_s/100)-t)
Untuk menggeser ke centroid
x'=(x)-(xspd)
y'=(y)-(yspd)
dimana:

dimana :

xspd=x_spindle_s/100

yt=((t_l_s/100)/0.2)*(0.2969*t^0.5-0.126*t0.3516*t^2+0.2843*t^3-0.1036*t^4)

yspd=((m_l_s/100)/
((L_l_s/100)^2))*(2*(L_l_s/100)*(x_spindle_s/100
)-(x_spindle_s/100)^2)

0<=x<L
yc/l=((m_l_s/100)/
((L_l_s/100)^2))*(2*(L_l_s/100)*t-t^2)

Untuk memutar sejauh sudut puntir (beta)

d(yc/l)/d(x/l)=(2*(m_l_s/100)/
((L_l_s/100)^2))*((L_l_s/100)-t)

Y=-(x')*sin(beta_s)-(y')*cos(beta_s)

L<=x<=l

Untuk mengubah dari koordinat cartesian

menjadi koordinat silinder

yc/l=((m_l_s/100)/(1-(L_l_s/100))^2)*(12*(L_l_s/100)+2*(L_l_s/100)*t-t^2)

R=d_s/2

X=-(x')*cos(beta_s)+(y')*sin(beta_s)

Teta=(X)*l_s/(d_s/2)*180/PI
Z=(Y)*l_s

Maka didapat persamaan dalam koordinat silinder

0 <= t < L
RU(t) = d_s/2
U(t) = (-((t-((t_l_s/100)/0.2)*(0.2969*t^0.5-0.126*t-0.3516*t^2+0.2843*t^30.1036*t^4)*sin(atan((2*(m_l_s/100)/((L_l_s/100)^2))*((L_l_s/100)-t))))-(x_spindle_s/100))*cos(beta_s)+
((((m_l_s/100)/((L_l_s/100)^2))*(2*(L_l_s/100)*t-t^2)+((t_l_s/100)/0.2)*(0.2969*t^0.5-0.126*t0.3516*t^2+0.2843*t^3-0.1036*t^4)*cos(atan((2*(m_l_s/100)/((L_l_s/100)^2))*((L_l_s/100)-t))))(((m_l_s/100)/((L_l_s/100)^2))*(2*(L_l_s/100)*(x_spindle_s/100)-(x_spindle_s/100)^2)))*sin(beta_s))*l_s/
(d_s/2)*180/PI
ZU(t) = (-((t-((t_l_s/100)/0.2)*(0.2969*t^0.5-0.126*t-0.3516*t^2+0.2843*t^30.1036*t^4)*sin(atan((2*(m_l_s/100)/((L_l_s/100)^2))*((L_l_s/100)-t))))-(x_spindle_s/100))*sin(beta_s)((((m_l_s/100)/((L_l_s/100)^2))*(2*(L_l_s/100)*t-t^2)+((t_l_s/100)/0.2)*(0.2969*t^0.5-0.126*t0.3516*t^2+0.2843*t^3-0.1036*t^4)*cos(atan((2*(m_l_s/100)/((L_l_s/100)^2))*((L_l_s/100)-t))))(((m_l_s/100)/((L_l_s/100)^2))*(2*(L_l_s/100)*(x_spindle_s/100)-(x_spindle_s/100)^2)))*cos(beta_s))*l_s

RL(t) = d_s/2
L(t) = (-((t+((t_l_s/100)/0.2)*(0.2969*t^0.5-0.126*t-0.3516*t^2+0.2843*t^30.1036*t^4)*sin(atan((2*(m_l_s/100)/((L_l_s/100)^2))*((L_l_s/100)-t))))-(x_spindle_s/100))*cos(beta_s)+
((((m_l_s/100)/((L_l_s/100)^2))*(2*(L_l_s/100)*t-t^2)-((t_l_s/100)/0.2)*(0.2969*t^0.5-0.126*t0.3516*t^2+0.2843*t^3-0.1036*t^4)*cos(atan((2*(m_l_s/100)/((L_l_s/100)^2))*((L_l_s/100)-t))))(((m_l_s/100)/((L_l_s/100)^2))*(2*(L_l_s/100)*(x_spindle_s/100)-(x_spindle_s/100)^2)))*sin(beta_s))*l_s/
(d_s/2)*180/PI
ZL(t) = (-((t+((t_l_s/100)/0.2)*(0.2969*t^0.5-0.126*t-0.3516*t^2+0.2843*t^30.1036*t^4)*sin(atan((2*(m_l_s/100)/((L_l_s/100)^2))*((L_l_s/100)-t))))-(x_spindle_s/100))*sin(beta_s)((((m_l_s/100)/((L_l_s/100)^2))*(2*(L_l_s/100)*t-t^2)-((t_l_s/100)/0.2)*(0.2969*t^0.5-0.126*t0.3516*t^2+0.2843*t^3-0.1036*t^4)*cos(atan((2*(m_l_s/100)/((L_l_s/100)^2))*((L_l_s/100)-t))))(((m_l_s/100)/((L_l_s/100)^2))*(2*(L_l_s/100)*(x_spindle_s/100)-(x_spindle_s/100)^2)))*cos(beta_s))*l_s

L <= t <= 1
RU(t) = d_s/2
U(t) =(-((t-((t_l_s/100)/0.2)*(0.2969*t^0.5-0.126*t-0.3516*t^2+0.2843*t^30.1036*t^4)*sin(atan((2*(m_l_s/100)/(1-(L_l_s/100))^2)*((L_l_s/100)-t))))-(x_spindle_s/100))*cos(beta_s)+
((((m_l_s/100)/(1-(L_l_s/100))^2)*(1-2*(L_l_s/100)+2*(L_l_s/100)*t-t^2)+((t_l_s/100)/0.2)*(0.2969*t^0.50.126*t-0.3516*t^2+0.2843*t^3-0.1036*t^4)*cos(atan((2*(m_l_s/100)/(1-(L_l_s/100))^2)*((L_l_s/100)-t))))(((m_l_s/100)/((L_l_s/100)^2))*(2*(L_l_s/100)*(x_spindle_s/100)-(x_spindle_s/100)^2)))*sin(beta_s))*l_s/
(d_s/2)*180/PI
ZU(t) = (-((t-((t_l_s/100)/0.2)*(0.2969*t^0.5-0.126*t-0.3516*t^2+0.2843*t^30.1036*t^4)*sin(atan((2*(m_l_s/100)/(1-(L_l_s/100))^2)*((L_l_s/100)-t))))-(x_spindle_s/100))*sin(beta_s)((((m_l_s/100)/(1-(L_l_s/100))^2)*(1-2*(L_l_s/100)+2*(L_l_s/100)*t-t^2)+((t_l_s/100)/0.2)*(0.2969*t^0.5-

0.126*t-0.3516*t^2+0.2843*t^3-0.1036*t^4)*cos(atan((2*(m_l_s/100)/(1-(L_l_s/100))^2)*((L_l_s/100)-t))))(((m_l_s/100)/((L_l_s/100)^2))*(2*(L_l_s/100)*(x_spindle_s/100)-(x_spindle_s/100)^2)))*cos(beta_s))*l_s

RL(t) = d_s/2
L(t) = (-((t+((t_l_s/100)/0.2)*(0.2969*t^0.5-0.126*t-0.3516*t^2+0.2843*t^30.1036*t^4)*sin(atan((2*(m_l_s/100)/(1-(L_l_s/100))^2)*((L_l_s/100)-t))))-(x_spindle_s/100))*cos(beta_s)+
((((m_l_s/100)/(1-(L_l_s/100))^2)*(1-2*(L_l_s/100)+2*(L_l_s/100)*t-t^2)-((t_l_s/100)/0.2)*(0.2969*t^0.50.126*t-0.3516*t^2+0.2843*t^3-0.1036*t^4)*cos(atan((2*(m_l_s/100)/(1-(L_l_s/100))^2)*((L_l_s/100)-t))))(((m_l_s/100)/((L_l_s/100)^2))*(2*(L_l_s/100)*(x_spindle_s/100)-(x_spindle_s/100)^2)))*sin(beta_s))*l_s/
(d_s/2)*180/PI
ZL(t) = (-((t+((t_l_s/100)/0.2)*(0.2969*t^0.5-0.126*t-0.3516*t^2+0.2843*t^30.1036*t^4)*sin(atan((2*(m_l_s/100)/(1-(L_l_s/100))^2)*((L_l_s/100)-t))))-(x_spindle_s/100))*sin(beta_s)((((m_l_s/100)/(1-(L_l_s/100))^2)*(1-2*(L_l_s/100)+2*(L_l_s/100)*t-t^2)-((t_l_s/100)/0.2)*(0.2969*t^0.50.126*t-0.3516*t^2+0.2843*t^3-0.1036*t^4)*cos(atan((2*(m_l_s/100)/(1-(L_l_s/100))^2)*((L_l_s/100)-t))))(((m_l_s/100)/((L_l_s/100)^2))*(2*(L_l_s/100)*(x_spindle_s/100)-(x_spindle_s/100)^2)))*cos(beta_s))*l_s

ii)

Input pada inventor

Sebelum memasukkan 3D equation curve pada inventor maka hal yang pertama dilakukan adalah menentukan
parameter yang digunakan, berikut beberapa parameter yang didefinisikan:

Gambar 1 pemasukkan parameter pada Autodesk Inventor

Number of
Section
0
1
2
3
4
5
6
7
8
9
10

Profile Type
NACA 4412
NACA 4411
NACA 4410
NACA 4409
NACA 4408
NACA 4407
NACA 4407
NACA 4406
NACA 4406
NACA 4406
NACA 4406

Radius of calculus
section r [mm]
600
665
730
795
860
925
990
1055
1120
1185
1250

Length of the
profile l [mm]
694,2
712,6
748,3
793,4
841,9
890,5
939,8
988,4
1036,0
1083,0
1128,0

Tabel 1 Parameter turbin 6 sudu yang akan dibuat

Stagger Angle
[]
36,0
29,5
25,0
22,0
19,7
17,9
16,4
15,2
14,2
13,3
12,5

Kemudian buat 3D sketch baru dan pilih equation curve, ubah koordinat cartesian menjadi koordinat
silinder kemudian masukkan equation yang telah dibuat

Gambar 2 Pemasukkan equation pada 3D curve equation

Lanjutkan hingga kesepuluh section telah dimasukkan

Gambar 3 Pembuatan permukaan runner menggunakan fitur loft

Setelah semua section dibuat, gunakan fitur loft surface dan pilih semua section dari section 0 hingga
10. Tambahkan boundary patch pada surface yang belum tertutup.

Gambar 4 Pembuatan boundary patch

Buat sketch baru untuk poros dari turbin, kemudian gunakan fitur extrude untuk membuat poros
berbentuk silinder

Gambar 5 Pembuatan poros turbin

Untuk pembuatan solid model, gunakan fitur stitch dan pilih semua permukaan dari runner turbin

Gambar 6 Pembuatan solid model menggunakan fitur stitch

Sudu pertama turbin sudah terbentuk, untuk penambahan sudu turbin digunakan circular pattern
dengan sumbu rotasi adalah sumbu putar dari poros yang berbentuk silinder.

Gambar 7 Penambahan jumlah sudu menggunakan circular pattern

Runner tubin 6 sudu telah terbentuk dan siap untuk dimasukkan sebagai bahan analisis pada CAE
ataupun proses manufaktur pada CAM