KATA PENGANTAR

Sesuai dengan kontrak pekerjaan nomor HK.02.03/CL-PPK1/IV/2/2021 dan No.

036/PKS/PB/BPPT/IV/2021 tanggal 20 April 2021 dari Satuan Kerja Direktorat Sanitasi,
Direktorat Jenderal Cipta Karya, Kementerian Pekerjaan Umum dan Perumahan Rakyat
(PUPR), mengenai kerja sama dengan Pusat Pelayanan Teknologi, Badan Riset dan Inovasi
Nasional pada kegiatan Advisory Untuk Konstruksi dan Operasional Pengolahan Sampah
Proses Termal, bersama ini disampaikan Laporan Akhir sebagai tahap pelaporan kegiatan
sesuai yang tercantum dalam kontrak.
Laporan ini disusun untuk dapat dipergunakan sebagai bahan evaluasi pelaksanaan Advisory
untuk konstruksi dan operasional pengolahan sampah proses termal khususnya pada kegiatan
pabrikasi, uji FAT (functional acceptance test), instalasi peralatan, commissioning dan
pelatihan operator serta pelaksanaan uji operasi (endurance test) insinerator di TPA Warloka
Labuan Bajo.

Jakarta, Desember 2021

Plt. Kepala Pusat Pelayanan Teknologi
Badan Riset dan Inovasi Nasional

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 DAFTAR ISI

KATA PENGANTAR ............................................................................................................................ i

DAFTAR ISI.......................................................................................................................................... ii
DAFTAR GAMBAR ............................................................................................................................ iv
DAFTAR TABEL ................................................................................................................................ vi
BAB I PENDAHULUAN ................................................................................................................. 1
1.1. Latar Belakang ...................................................................................................................... 1
1.2. Tujuan dan Sasaran .............................................................................................................. 2
1.2.1. Tujuan Pekerjaan ......................................................................................................... 2
1.2.2. Sasaran Pekerjaan ........................................................................................................ 3
1.2.3. Sasaran Laporan Akhir ................................................................................................ 3
1.3. Ruang Lingkup...................................................................................................................... 3
1.3.1. Ruang Lingkup Pekerjaan ........................................................................................... 3
1.3.2. Ruang Lingkup Laporan Akhir................................................................................... 3
1.4. Lokasi Pekerjaan .................................................................................................................. 4
BAB II METODOLOGI ................................................................................................................ 5
2.1. Metode Pelaksanaan Pekerjaan........................................................................................... 5
2.2. Alur Pekerjaan ...................................................................................................................... 5
BAB III HASIL PEKERJAAN ....................................................................................................... 7
3.1. Hasil FAT............................................................................................................................... 7
3.2. Pelaporan hasil Advisory pekerjaan sipil .......................................................................... 14
3.2.1. Perubahan layout penempatan bangunan kantor, IPAL, dan reservoir ................... 14
3.2.2. Pondasi Mesin Insinerator ............................................................................................. 15
3.2.3. Perubahan layout IPAL .................................................................................................. 16
3.2.4. Material dinding bangunan insinerator ........................................................................ 17
3.2.5. Konstruksi Baja Mezzanine ............................................................................................ 18
3.2.6. Pondasi dudukan mesin .................................................................................................. 19
3.2.7. Akses masuk ke ruang kunjungan/receptionist ........................................................... 19
3.1. Instalasi peralatan dan sistem instrumentasi ................................................................... 20
3.1.1. Penangkal/Penyalur Petir (Lightning Rod) ................................................................... 21
3.1.2. Panel Ruang Genset ........................................................................................................ 22
3.1.3. Panel Sinkronisasi ........................................................................................................... 23
3.1.4. CEMS (Continuous Emissions Monitoring System) ...................................................... 25
3.1.5. Penggantian Kabel .......................................................................................................... 28

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 3.2. Sistem Pengelolaan Insinerator Plant ............................................................................... 28
3.2.1. Kuantitas Sampah Terolah ............................................................................................ 28
3.2.2. Alur kerja Insinerator Plant .......................................................................................... 30
3.2.3. Kebutuhan personel ........................................................................................................ 31
3.2.4. Proses Seleksi SDM Operator ........................................................................................ 33
3.2.5. Tahapan Pengoperasian Insinerator Plant ................................................................... 34
3.2.6. Perkiraan Biaya Operasi dan Pemeliharaan ................................................................ 38
3.3. Aspek Kelembagaan ........................................................................................................... 40
3.4. Pendampingan Instalasi Alat ............................................................................................. 41
3.5. Pendampingan Pengujian dan Commissioning Alat ........................................................ 47
3.6. Pendampingan Pengoperasian Peralatan ......................................................................... 95
3.7. Pendampingan Pelatihan Operator ................................................................................. 110
3.1.1. Pendampingan Pelatihan Operator in-class ............................................................... 110
3.1.2. Pendampingan Pelatihan di Lapangan (on-site) ........................................................ 117
BAB IV PENUTUP ...................................................................................................................... 118
4.1 Kesimpulan .............................................................................................................................. 118
4.2 Rekomendasi ........................................................................................................................... 118
DAFTAR PUSTAKA ........................................................................................................................ 120
LAMPIRAN....................................................................................................................................... 122
A. Berita Acara Pemeriksaan FAT dan Daftar Hadir ........................................................................
B. Daftar Pelaksanaan Rapat Teknis dan Kegiatan Selama Kurun Waktu Kontrak ..........................
C. Daftar Minute of Meeting dan Dokumentasi Kegiatan .................................................................
D. Panduan Wawancara Proses Seleksi Operator ..............................................................................
E. Formulir penilaian Seleksi Calon Operator ..................................................................................
F. Rundown Pelatihan Tenaga Operasional Pengelolaan Sampah Proses Termal ............................
G. Materi Pelatihan Tenaga Operasional Pengelolaan Sampah Proses Termal .................................
H. Daftar Hadir Pelatihan Tenaga Operasional Pengelolaan Sampah Proses Termal .......................
I. Sertifikat Pelatihan Tenaga Operasional Pengelolaan Sampah Proses Termal.............................
J. Standard Operation Procedure (SOP) ...........................................................................................
K. Preventive Maintance Municipal Waste Incinerator System Thermal Labuan Bajo ....................

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 DAFTAR GAMBAR

Gambar II.1 Alur pekerjaan .................................................................................................................. 6

Gambar III.1 Pelaksanaan pra-FAT pada 23 April 2021 ...................................................................... 7
Gambar III.2 Tim pelaksana FAT di workshop PT Armasco Surabaya ............................................. 11
Gambar III.3 Pengujian operasi burner .............................................................................................. 11
Gambar III.4 Pengoperasian display monitor ..................................................................................... 11
Gambar III.5 Pengujian moving grate insinerator .............................................................................. 11
Gambar III.6 Pengujian panel control ................................................................................................ 11
Gambar III.7 Pengujian lifting bucket................................................................................................. 12
Gambar III.8 Pengujian exhaust stacks............................................................................................... 12
Gambar III.9 Pengujian WWTP ......................................................................................................... 12
Gambar III.10 Pengujian konveyor pemilah....................................................................................... 12
Gambar III.11 Pengecekan buangan air dari scrubber ....................................................................... 12
Gambar III.12 Pengujian alat CEMS .................................................................................................. 12
Gambar III.13 Pemantauan FAT secara online via zoom meeting...................................................... 12
Gambar III.14 Pengemasan peralatan insinerator dan pendukungnya................................................ 14
Gambar III.15 Gambar layout kawasan insinerator ............................................................................ 15
Gambar III.16 Layout insinerator (Gambar DED) ............................................................................. 16
Gambar III.17 Gambar layout IPAL (Gambar DED) ......................................................................... 17
Gambar III.18 Tampak samping bangunan insinerator ...................................................................... 18
Gambar III.19 Denah Lt. 1 mezzanine (DED).................................................................................... 18
Gambar III.20 Celah antara lantai dudukan insinerator dengan alas insinerator dan peralatan
pendukung lainnya. ............................................................................................................................... 19
Gambar III.21 Tampak depan bangunan insinerator .......................................................................... 20
Gambar III.22 Denah rancangan awal batang penyalur petir tipe konvensional ................................ 22
Gambar III.23 Denah sistem elektrikal pada ruang genset ................................................................. 23
Gambar III.24 Panel SDP wilayah reservoir dalam rancangan detail teknis (DED) .......................... 25
Gambar III.25 Dokumen teknis spesifikasi sistem CEMS ................................................................. 27
Gambar III.26 Diagram aliran sampah ............................................................................................... 30
Gambar III.27 3D Alur kerja insinerator ............................................................................................ 31
Gambar III.28 Layout Penempatan Operator ..................................................................................... 31
Gambar III.29 Dokumentasi wawancara hari ke-1 (16 Agustus 2021) .............................................. 33
Gambar III.30 Dokumentasi pelaksanaan wawancara hari ke-2 (18 Agustus 2021) .......................... 34
Gambar III.31 FGD 1 Kegiatan pendampingan peningkatan kelembagaan pengelolaan persampahan
di Kabupaten Manggarai Barat ............................................................................................................. 40
Gambar III.32 Trial penggunaan pulley ID Fan Scrubber ............................................................... 102
Gambar III.33 Potongan besi yg masuk ke incinerator..................................................................... 103
Gambar III.34 Screw Conveyor patah .............................................................................................. 103
Gambar III.35 Modifikasi sistem filter CEMS supaya lebih tahan terhadap akumulasi penumpukan
tar dan uap air...................................................................................................................................... 103
Gambar III.36 Pelatihan hari ke-1 .................................................................................................... 112
Gambar III.37 Pelatihan hari ke-2 .................................................................................................... 113
Gambar III.38 Pelatihan hari ke-3 .................................................................................................... 114
Gambar III.39 Pelatihan hari ke-4 .................................................................................................... 115
Gambar III.40 Pelatihan hari ke-5 .................................................................................................... 115

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Gambar III.41 Pelatihan hari ke-6 .................................................................................................... 116
Gambar III.42 Pelatihan hari ke-7 .................................................................................................... 117

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 DAFTAR TABEL

Tabel III.1 Rincian peralatan dan durasi pengujian ............................................................................... 9

Tabel III.2 Hasil pengujian peralatan .................................................................................................. 10
Tabel III.3 Rincian addendum ............................................................................................................. 21
Tabel III.4 Kualifikasi dan tugas personel ........................................................................................... 32
Tabel III.5 Rincian biaya operasi dan pemeliharaan ........................................................................... 38
Tabel III.6 Pendampingan instalasi alat secara daring ........................................................................ 41
Tabel III.7 Pendampingan pengujian alat secara langsung pada Oktober 2021 .................................. 47
Tabel III.8 Hasil pengujian 1 November 2021 .................................................................................... 95
Tabel III.9 Hasil pengujian 4 November 2021 .................................................................................... 96
Tabel III.10 Hasil pengujian 6 November 2021 .................................................................................. 97
Tabel III.11 Hasil pengujian 8 November 2021 .................................................................................. 98
Tabel III.12 Hasil pengujian 10 November 2021 .............................................................................. 100
Tabel III.13 Hasil pengujian 13 November 2021 .............................................................................. 101
Tabel III.14 Hasil pengujian 15 November 2021 .............................................................................. 105
Tabel III.15 Hasil pengujian 17 November 2021 .............................................................................. 106
Tabel III.16 Hasil pengujian 18 November 2021 .............................................................................. 107
Tabel III.17 Hasil pengujian 19 November 2021 .............................................................................. 108
Tabel III.13 Hasil pengujian 09 Desember 2021 ............................................................................... 109
Tabel III.18 Daftar narasumber dan materi pelatihan ........................................................................ 110

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