S e m a r a n g , P r o v i n s i J a w a Te n g a h

OUTLINE

PROJECT OVERVIEW
DATA TEKNIS
PERSIAPAN ERECTION
LIFTING STUDY
PELAKSANAAN ERECTION
SCHEDULE PELAKSANAAN
HSE PLAN & TRAFFIC MANAGEMENT
 PROJECT OVERVIEW
PEMBANGUNAN JEMBATAN KALIBANGER BENTANG 30 M
STA. 0+074 s/d 0+218
LOKASI PEKERJAAN
INFORMASI JEMBATAN
Lokasi Jl. Kaligawe (Semarang)

Koordinat 6°57'37.34"S
110°26'27.09"E
 D ATA U M U M P R O Y E K
NO URAIAN
1 Nama Pekerjaan
2 Lingkup Pekerjaan
3 Lokasi
4 Jangka Waktu Pelaksanaan
5 Pengguna Barang /Jasa
6 Kontraktor
7 Konsultan Pengawas
KETERANGAN
Pembangunan Jembatan Kalibanger
Pembangunan Jembatan Kalibanger Melintasi Sungai bentang 30 m
Jalan Kaligawe, Kemijen, Kec. Semarang Tim ur, Kota Semarang, Jawa
Tengah 50122
Assy(30/11/22 – 04/12/22) + Erection Baja (05/12/22 - 11/12/22 )
PT. Baja Titian Utama
PT. Bukaka Teknik Utama, Tbk
PT. Indec - PT. CCME - KSO
PLAN PROFILE

Kota Semarang Demak

URAIAN JEMBATAN KALIBANGER

PONDASI SPUN PILE DIA 60 CM @ 40 M
A1 = 14 TITIK
A2 = 14 TITIK
UKURAN PANJANG = 30 M
JEMBATAN LEBAR = 10 M
GIRDER STEEL I GIRDER 30 M = 7 LINE Plan Profile Jembatan Kalibanger
 DATA TEKNIS
PEMBANGUNAN JEMBATAN KALIBANGER BENTANG 30 M
STA. 0+074 s/d 0+218
DATA TEKNIS
LOKASI PEKERJAAN

Area Assembly Crane Crane

LOKASI ERECTION
Arah Jakarta
& Stock Yard Arah Demak
DATA TEKNIS
DESAIN JEMBATAN STEEL I GIRDER

• Panjang Bentang 30 meter

• 7 Line Steel I Girder, CTC antar SIG : 6 meter
• 3 Segmen tiap Line
 PERSIAPAN ERECTION
PEMBANGUNAN JEMBATAN KALIBANGER BENTANG 30 M
STA. 0+074 s/d 0+218
 P E R S I A PA N E R E C T I O N
PERALATAN ERECTION

CRANE

• 1 Unit Crane Services Terex 35 Ton

• Tadano GR1000XL, 100 Ton

 P E R S I A PA N E R E C T I O N
PERALATAN ERECTION

Tadano GR1000XL, 100 Ton

 P E R S I A PA N E R E C T I O N
PERALATAN ERECTION

Terex RT35
 P E R S I A PA N E R E C T I O N
PERSIAPAN LAHAN CRANE

• Setelah dilakukan
pemadatan tanah
untuk dudukan crane,
dilakukan test CBR
minimum 40 % (30
Timbunan Pilihan Timbunan Pilihan
Dipadatkan Dipadatkan TON/M2). kemudian
disiapkan pelat
Pelat Landasan Crane Pelat Landasan Crane landasan untuk area
yang dipadatkan.
Untuk area jalan
disiapkan multiplek
untuk landasan crane.

Posisi Crane di A-1 Posisi Crane di A-2

 LIFTING STUDY
PEMBANGUNAN JEMBATAN KALIBANGER BENTANG 30 M
STA. 0+074 s/d 0+218
LIFTING S TUDY 30M (SINGLE CRANE)
Lift Component Weight Comments
Loads:
Steel I Girder :
Dimension of Load L:30 W:0.45, H:1.73
Legth of Assembly Segment 30 m
Weight of Component 8,70 Refer To BQ
Total Weight (a) 8,70 Tons

RTC #1 : Tadano GR1000XL-2 (Or Eqv. Cap. 100 Ton)

Specification :
Overall Width Track 7,30 m
Length of Body 8,53 m
Boom Length 24,38 m
Working Radius 14,00 m
Lifting Capacity (d1) 100,00Ton
Lifting Calculation :
Weight of Component 8,70 Total Weight (a)
Lifting Point 15,00 m (From End SBG)
Lifting Weight (a1) 8,70 Ton
Rigging :
Slings 0,150 2 pcs Ø32 mm IWRC 6x36 Thimble eye
Shackles 0,016 2 pcs. @ 17 T Crosby
Master Link
Crane Components 0,461 Cap. 12 T Hook block
Total Weight (b1) 0,63 Ton
Safety Factor Calculation :
Total Lift Weight (c1)=(a1)+(b1) 9,33 Ton
Lifting Capacity (d1) 14,00 Ton
Load Capacity Rating (e1)=(c1)/(d1) 67%
Safety Factor 1,5 OK
CHAR T C RANE SINGLE CRANE
CHART CRANE 100T

• RADIUS = 14 METER
• PANJANG BOOM = 25.1 METER
• SUDUT = 53 DERAJAT
LIFTING S TUDY 30M (TANDEM CRANE)
Lift Component Weight Comments
Loads:
Steel I Girder :
Dimension of Load L:30 W:0.45, H:1.73
Legth of Assembly Segment 30 m
Weight of Component 5,80 Refer To BQ
Total Weight (a) 5,80 Tons

TANDEM RTC #1 : Tadano GR1000XL-2 (Or Eqv. Cap. 100 Ton)

Specification :
Overall Width Track 7,30 m
Length of Body 8,53 m
Boom Length 24,38 m
Working Radius 16,00 m
Lifting Capacity (d1) 100,00Ton
Lifting Calculation :
Weight of Component 5,80 Total Weight (a)
Lifting Point 10,00 m (From End SBG)
Lifting Weight (a1) 5,80 Ton
Rigging :
Slings 0,150 2 pcs Ø32 mm IWRC 6x36 Thimble eye
Shackles 0,016 2 pcs. @ 17 T Crosby
Master Link
Crane Components 0,461 Cap. 12 T Hook block
Total Weight (b1) 0,63 Ton
Safety Factor Calculation :
Total Lift Weight (c1)=(a1)+(b1) 6,43 Ton
Lifting Capacity (d1) 11,20 Ton
Load Capacity Rating (e1)=(c1)/(d1) 57%
Safety Factor 1,7 OK
CHAR T C RANE (TANDEM CRANE)
CHART CRANE 100T

• RADIUS = 16 METER
• PANJANG BOOM = 25.1 METER
• SUDUT = 47 DERAJAT
LIFTING S TUDY 30M (TANDEM CRANE)
Lift Component Weight Comments
Loads:
Steel I Girder :
Dimension of Load L:30 W:0.45, H:1.73
Legth of Assembly Segment 30 m
Weight of Component 2,90 Refer To BQ
Total Weight (a) 2,90 Tons

TANDEM RTC #2 : TEREX RT35 (Or Eqv. Cap. 35 Ton)

Specification :
Overall Width Track 5,83 m
Length of Body 6,35 m
Boom Length 19,60 m
Working Radius 13,00 m
Lifting Capacity (d1) 3,85 Ton
Lifting Calculation :
Weight of Component 2,90 Total Weight (a)
Lifting Point 0,00 m (From End SBG)
Lifting Weight (a1) 2,90 Ton
Rigging :
Slings 0,075 1 pcs Ø32 mm IWRC 6x36 Thimble
eye
Shackles 0,008 1 pcs. @ 17 T Crosby (Type g-213)
Master Link
Crane Components 0,461 Cap. 12 T Hook block
Total Weight (b1) 0,54 Ton
Safety Factor Calculation :
Total Lift Weight
3,44 Ton
(c1)=(a1)+(b1)
Lifting Capacity (d1) 5,30 Ton
Load Capacity Rating
65%
• RADIUS = 11 METER
(e1)=(c1)/(d1) • PANJANG BOOM = 19.6 METER
1,5 OK
Safety Factor
• SUDUT = 50 DERAJAT
 LIFTING S TUDY
PERHITUNGAN TITIK ANGKAT – LIFTING EYE
Cross-sectional area
Padeye
2
Cross-sectional area Ag = 4500,0 mm

Material Properties Selected grade of padeye SM490

Yield Strength Fy = 355 MPa
Ultimate tensile strength Fu = 490 MPa

Force input
Maximum sling force P = 43,5 kN
Sling angle = 60 degrees
X component of P Px = 21,8 kN
Y component of P Py = 37,7 kN

b. Code checks

a) Tensile rupture on the net effective area Clause D5-1

Pn2t beff Fu
= 468,9 kN
Фt = 0,8 [LRFD]

Design strength = Фt*Pn

= 351,7 kN
Pass ratio = 0,1 SF = 8
OK. SELECTED SECTION IS SAFE IN TENSILE RUPTURE
 LIFTING S TUDY
PERHITUNGAN TITIK ANGKAT – LIFTING EYE
b) For shear rupture on the effective area Clause D5-2 d) For tensile yielding in the gross section Clause D2-1
Pn  0 . 6  Fu  Asf Pn  Fy  Ag
Asf = 2t(a+d/2) = 169,5 kN
= 2365,8 mm2 Фt = 0,9 [LRFD]
= 695,5 kN Design strength = Фt*Pn
Design strength = Фt*Pn = 152,6 kN
= 521,7 kN Pass ratio = 0,3 SF = 4
Pass ratio = 0,1 SF = 12 OK. SELECTED SECTION IS SAFE IN YIELDING

OK. SELECTED SECTION IS SAFE IN SHEAR

c) For bearing on the projected area of the pin Section J7 e)Check for Bending stress

Rn  1.8 Fy Apb Moment developed ,M =Px*h = 1957500,0 Nmm

4
Apb = dpin x t Apb - Projected bearing area Moment of Inertia,Ixx = 6859000,0 mm
= 685,8 y = 95,0 mm
3
= 438,2 kN Section Modulus,Z = Ixx/y = 72200,0 mm
Design strength = Фt*Pn
= 328,7 kN Bending Stress fb  M  Z
2
Pass ratio = 0,1 SF = 7,6 = 27,1 N/mm
OK. SELECTED SECTION IS SAFE IN BEARING Allowable Bending Stress Fb = 0.66 * Fy
2
= 234,3 N/mm
fb < Fb SF = 9
OK. SELECTED SECTION IS SAFE IN BENDING
 LIFTING S TUDY
PERHITUNGAN TITIK ANGKAT – SLING
HASIL UJI SLING DIAMETER 32MM

Beban Tarik Total 8.70 TON

BEBAN TARIK 1 SLING 4.35 TON

KAPASITAS UJI 1 SLING 65.5 TON

SF 15.05
LIFTING STUDY
PERHITUNGAN TITIK ANGKAT – SLING DAN SHACKLE

BEBAN TARIK TOTAL 8.7 TON

KAPASITAS SLING TOTAL 21 TON

SF 2.41

BEBAN TARIK 4.35 TON

KAPASITAS SHACKLE 17 TON

SF 3.9
LIFTING S TUDY
PERHITUNGAN Perhitungan Landasan Crane 100 T
LANDASAN CRANE Beban :
Berat Crane : 51.58 Ton
Berat SBG : 8.7 Ton

Total : 60.28 Ton

Panjang Plate : 7.3 M
Lebar Plate : 8.455 M
Luas Plate : 61.72 M2
8.7 Ton Teg. Izin tanah (CBR 40%) : 30.00 T/M2

< Tegangan
Teg. Yang di terima tanah : 0.98
Izin
OK
 PELAKSANAAN ERECTION
PEMBANGUNAN JEMBATAN KALIBANGER BENTANG 30 M
STA. 0+074 s/d 0+218
 PELAKSAN AAN ERECTION
ERECTION GIRDER

No. Deskripsi Pekerjaan

ASSEMBLING

1 Persiapan crane pad, compact tanah pada area stockyard

2 Setting crane untuk assembling steel I girder

3 Unloading segmental I girder dari trailer dengan crane

4 Atur penempatan segmental sesuai urutan line

No. Deskripsi Pekerjaan

ASSEMBLING

5 Setting stacking yg ketinggiannya telah disesuaikan dengan camber

6 Turunkan segmental I girder ke stacking dengan crane
7 Lakukan pengecekan ketinggian camber oleh surveyor
8 Pasang splice & pulling sebagian baut pada joint segmental
9 Setelah setting selesai, torsi baut sesuai spesifikasi desain
 PELAKSAN AAN ERECTION
ERECTION GIRDER
 PELAKSAN AAN ERECTION
ERECTION GIRDER
 PELAKSAN AAN ERECTION
ERECTION GIRDER
 PELAKSAN AAN ERECTION
ERECTION GIRDER

Durasi A s/d D selama 20 Menit

No. Deskripsi Pekerjaan

SIG dibawa dari posisi Assembly ke titik posisi erection

ERECTION (SINGLE)
Inspeksi kondisi crane, dan lifting gear. (Tim HSE dan
a
Lifting)
b Pasang sling, shackle, & lifting gear pada lifting point SIG
Trial lifting load SIG, hanging dari permukaan 1 m (Test
c
beban)
Lift-up SIG dan Swing Crane, setinggi 8 m atau sesuai
dengan kebutuhan lapangan (5 Menit), Ketika sudah
d
mencapai radius maksimum. Crane 35 ton Ton Menyambut
dari arah timur untuk positioning.
 PELAKSAN AAN ERECTION
Durasi A s/d E selama 35 Menit
ERECTION GIRDER
No. Deskripsi Pekerjaan

ERECTION (TANDEM)
a Pasang sling, shackle, & lifting gear pada lifting point SIG
Trial lifting load SIG, hanging dari permukaan 1 m (Test
b
beban)
Lift-up SIG dan Swing Crane, setinggi 8 m atau sesuai
c
dengan kebutuhan lapangan.
d SIG on posisi, surveyor checking, & marking LRB
e Crane parking, release sling, & down hook

STEEL I START
GIRDER (05 Des 2022)
LINE 7 09.00 – 09.55
LINE 6 10.00 – 10.55
LINE 5 11.00 – 11.55
LINE 4 13.00 – 13.55
LINE 3 14.00 – 14.55
LINE 2 15.00 – 15.55
LINE 1 16.00 – 16.55
 PELAKSAN AAN ERECTION
ERECTION GIRDER
 PELAKSAN AAN ERECTION
ERECTION GIRDER
 PELAKSAN AAN ERECTION
ERECTION GIRDER
 PELAKSAN AAN ERECTION
ERECTION GIRDER
 PELAKSAN AAN ERECTION
ERECTION GIRDER
 PELAKSAN AAN ERECTION
ERECTION GIRDER
 PELAKSAN AAN ERECTION
ERECTION GIRDER