||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| 6 T
/ ) |c|......|c| - 2
Spesifikasi
| home | fit |
NN2 3H 4
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/ ) |c|......|c| - 2
^
_
34
2-2
| home | fit |
NN2 3H 4
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/ ) |c|......|c| - 2
^ Kompresi Tekanan
Periksa mesin dengan starter
Minimum
Maksimum,
880 kPa (9.0 kgf/cm2, 128 psi)
200 kPa (2.0 kgf/cm2, 28 psi)
_ mengengkol variasi
2-3
| home | fit |
NN2 3H 4
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/ ) |c|......|c| - 2
2-4
| home | fit |
NN2 3H 4
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/ ) |c|......|c| - 2
_ CHUO HATSUJO:
49.63 mm (1.954 in.)
34 Valve guide I.D. (diameter dalam) Intake 5.515 −5.530 mm (0.2171− 0.2177 in.) 5.55 mm (0.219 in.)
Exhaust 5.515 − 5.530 mm (0.2171− 0.2177 in.) 5.55 mm (0.219 in.)
Ketinggian saat terpasang Intake 15.2−16.2 mm (0.598−0.638 in.) ―――
Exhaust 15.5−16.5 mm (0.610−0.650 in.) ―――
Rocker arm Toleransi celah arm ke shaft Intake 0.025 − 0.052 mm (0.0010 − 0.0020 in.) 0.08 mm (0.003 in.)
Exhaust 0.018 − 0.056 mm (0.0007 − 0.0022 in.) 0.08 mm (0.003 in.)
2-5
| home | fit |
NN2
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| 3H 4 6 T
/ ) |c|......|c| - 2
34 Connecting rod Toleransi celah pin-ke-rod 0.005− 0.015 mm (0.0002− 0.0006 in.) 0.02 mm (0.0008 in.)
Diameter small-end bore 19.969−19.975 mm (0.7862−0.7864 in.) ―――
Diameter large-end bore 48.0 mm (1.89 in.) ―――
Toleransi gerak (endplay) crankshaft terpasang 0.15− 0.35 mm (0.006 − 0.014 in.) 0.45 mm (0.018 in.)
Crankshaft Diameter main journal 54.976−55.000 mm (2.1644−2.1654 in.) ―――
Diameter rod journal 44.976−45.000 mm (1.7707−1.7716 in.) ―――
Taper rod/main journal 0.005 mm (0.0002 in.) max. 0.010 mm (0.0004 in.)
Kebundaran rod/main journal 0.005 mm (0.0002 in.) max. 0.010 mm (0.0004 in.)
Toleransi gerak (end play) 0.10− 0.35 mm (0.004 − 0.014 in.) 0.45 mm (0.018 in.)
Toleransi (runout) 0.03 mm (0.0012 in.) max. 0.04 mm (0.0016 in.)
Crankshaft Toleransi celah main bearing ke journal oil 0.018− 0.034 mm (0.0007 − 0.0013 in.) 0.045 mm (0.0018 in.)
bearing Toleransi celah rod bearing 0.024− 0.042 mm (0.0009 − 0.0017 in.) 0.055 mm (0.0022 in.)
2-6
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NN2 3H 4
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^ No. 2 journal
No. 4 journal
_ No. 5 journal
Journal No. 3 54.976−55.000 mm (2.1644−2.1654 in.) ―――
34 Diameter rod journal
Taper rod/main journal
44.976−45.000 mm (1.7707−1.7717 in.) ―――
0.005 mm (0.0002 in.) max. 0.010 mm (0.0004 in.)
Kebundaran rod/main journal 0.005 mm (0.0002 in.) max. 0.010 mm (0.0004 in.)
Toleransi gerak (end play) 0.10 −0.35 mm (0.004 −0.014 in.) 0.45 mm (0.018 in.)
Toleransi (runout) 0.03 mm (0.0012 in.) max. 0.04 mm (0.0016 in.)
Crankshaft Toleransi celah main bearing No. 1 journal 0.017− 0.041 mm (0.0007− 0.0016 in.) 0.050 mm (0.0020 in.)
bearing ke journal oil No. 2 journal
No. 4 journal
No. 5 journal
Journal No. 3 0.025− 0.049 mm (0.0010− 0.0019 in.) 0.055 mm (0.0022 in.)
Toleransi celah rod bearing 0.020− 0.050 mm (0.0008− 0.0020 in.) 0.060 mm (0.0024 in.)
2-7
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NN2 3H 4
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/ ) |c|......|c| - 2
^ Journal No. 1,
rear shaft
23.938−23.950 mm (0.9424−0.9429 in.) 23.92 mm (0.942 in.)
_ Journal No. 2,
front shaft dan
32.949−32.961 mm (1.2972−1.2977 in.) 32.93 mm (1.296 in.)
34 rear shaft
Taper balancer shafts, journal 0.005 mm (0.0002 in.) max. ―――
Balancer shafts, end play Depan 0.063 −0.108 mm (0.0025 − 0.0043 in.) 0.14 mm (0.0055 in.)
Belakang 0.063 −0.108 mm (0.0025− 0.0043 in.) 0.14 mm (0.0055 in.)
Balancer shafts, toleransi celah Journal No. 1, 0.050 −0.082 mm (0.0020− 0.0032 in.) 0.10 mm (0.004 in.)
shaft ke bearing front shaft
Journal No. 1, 0.050 −0.082 mm (0.0020 − 0.0032 in.) 0.10 mm (0.004 in.)
rear shaft
Journal No. 2, 0.060 −0.120 mm (0.0024− 0.0047 in.) 0.15 mm (0.006 in.)
front shaft dan
rear shaft
Balancer shaft bearings, I.D. Journal No. 1, 20.000−20.020 mm (0.7874−0.7882 in.) 20.03 mm (0.789 in.)
front shaft
Journal No. 1, 24.000−24.020 mm (0.9449−0.9457 in.) 24.03 mm (0.946 in.)
rear shaft
Journal No. 2, 33.021−33.069 mm (1.3000−1.3019 in.) 33.09 mm (1.303 in.)
front shaft dan
rear shaft
Relief valve, tekanan oli saat Saat idle 70 kPa (0.7 kgf/cm2, 10 psi) min.
temperatur oli 80°C (176ºF) Pada 3,000 rpm 300 kPa (3.1 kgf/cm2, 44 psi) min.
(min−1 )
2-8
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NN2 3H 4
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/ ) |c|......|c| - 2
_ coolant
A/T dengan heater: 7.1 L (1.88 US gal, 1.56 Imp gal)
34 overhaul mesin
A/T dengan heater: 5.5 L (1.45 US gal, 1.21 Imp gal)
penggantian coolant
A/T tanpa heater: 6.4 L (1.69 US gal, 1.41 Imp gal)
overhaul mesin
2-9
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NN2 3H 4
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/ ) |c|......|c| - 2
^
_
34
2-10
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NN2 3H 4
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/ ) |c|......|c| - 2
2-11
| home | fit |
NN2
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| 3H 4 6 T
/ ) |c|......|c| - 2
2-12
| home | fit |
NN2 3H 4
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| 6 T
/ ) |c|......|c| - 2
Mainshaft Toleransi gerak (end play) 0.11− 0.18 mm (0.004− 0.007 in.) Setel
Diameter permukaan bushing 18.800−18.850 mm (0.7402−0.7421 in.) 18.75 mm (0.738 in.)
Diameter distance collar 28.992−29.005 mm (1.1414−1.1419 in.) 28.93 mm (1.139 in.)
Diameter area kontak ball bearing 25.977−25.990 mm (1.0227−1.0232 in.) 25.92 mm (1.020 in.)
(sisi clutch housing)
Diameter area kontak needle bearing 34.984−35.000 mm (1.3773−1.3780 in.) 34.93 mm (1.375 in.)
Diameter area kontak ball bearing 24.987−25.000 mm (0.9837−0.9843 in.) 24.93 mm (0.981 in.)
(sisi transmission housing)
Toleransi (runout) 0.02 mm (0.001 in.) 0.05 mm (0.002 in.)
max.
Mainshaft 3rd, I.D. (diameter dalam) 39.009 −39.025 mm (1.5358−1.5364 in.) 38.95 mm (1.533 in.)
4th, and 5th Toleransi gerak (end play) 2nd, 3rd 0.06 −0.21 mm (0.002− 0.008 in.) 0.30 mm (0.012 in.)
gear 4th 0.06 − 0.19 mm (0.002− 0.007 in.) 0.28 mm (0.011 in.)
5th 0.06 − 0.14 mm (0.002− 0.006 in.) 0.23 mm (0.009 in.)
Ketebalan 3rd 27.02− 27.07 mm (1.064 − 1.066 in.) 26.95 mm (1.061 in.)
4th 25.52 − 25.57 mm (1.005 − 1.007 in.) 23.80 mm (0.937 in.)
5th 22.42 − 22.47 mm (0.883 − 0.885 in.) 22.35 mm (0.880 in.)
Countershaft Diameter area kontak needle bearing 34.000−34.015 mm (1.3386−1.3392 in.) 33.95 mm (1.337 in.)
(sisi clutch housing)
Diameter area kontak distance collar 38.987−39.000 mm (1.5349−1.5354 in.) 38.94 mm (1.533 in.)
Diameter area kontak ball bearing 26.020−26.033 mm (1.0244−1.0249 in.) 25.97 mm (1.022 in.)
(sisi transmission housing)
^ Toleransi (runout)
Toleransi celah shim 32 mm ke
0.02 mm (0.001 in.) max.
0.04− 0.10 mm (0.0016− 0.0039 in.)
0.05 mm (0.002 in.)
Setel
_ Countershaft
bearing inner race
I.D. (diameter dalam) 48.509−48.525 mm (1.9098−1.9104 in.) 48.58 mm (1.913 in.)
34 1st gear Toleransi gerak (end play) 0.06− 0.21 mm (0.002 − 0.008 in.) 0.25 mm (0.010 in.)
Ketebalan 27.42−27.47 mm (0.902−0.904 in.) ―――
Countershaft I.D. (diameter dalam) 48.509−48.525 mm (1.9098−1.9104 in.) 48.52 mm (1.910 in.)
2nd gear Toleransi gerak (end play) 0.06− 0.14 mm (0.002− 0.006 in.) 0.23 mm (0.009 in.)
Ketebalan 26.42−26.47 mm (1.040−1.042 in.) ―――
Countershaft I.D. (diameter dalam) 39.00 − 39.01 mm (1.5354 − 1.5358 in.) 39.02 mm (1.536 in.)
1st gear O.D. 44.489−44.500 mm (1.7515−1.7520 in.) 44.44 mm (1.750 in.)
distance collar Panjang 21.53−21.58 mm (0.843−0.849 in.) ―――
Countershaft I.D. (diameter dalam) 39.00 − 39.01 mm (1.5354− 1.5358 in.) 39.02 mm (1.536 in.)
2nd gear O.D. 44.489−44.500 mm (1.7515−1.7520 in.) 44.44 mm (1.750 in.)
distance collar Panjang 26.53−26.56 mm (1.044−1.046 in.) ―――
2-13
| home | fit |
NN2
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| 3H 4 6 T
/ ) |c|......|c| - 2
MBS distance I.D. (diameter dalam) 25.00 − 25.10 mm (0.984 − 0.988 in.) 25.12 mm (0.989 in.)
collar Panjang 24.03−24.08 mm (0.946−0.948 in.) ―――
Reverse idler I.D. (diameter dalam) 18.016−18.043 mm (0.7093−0.7104 in.) 18.08 mm (0.712 in.)
gear Toleransi celah gear ke reverse gear shaft 0.038 − 0.084 mm (0.0015 − 0.0033 in.) 0.14 mm (0.016 in.)
Synchro ring Toleransi celah ring ke gear Ring ditekan 0.655−1.334 mm (0.026 −0.053 in.) 0.4 mm (0.02 in.)
ke gear
1st/2nd shift fork Ketebalan finger 6.7−6.9 mm (0.26−0.27 in.) ―――
Toleransi fork ke synchro sleeve 0.35− 0.65 mm (0.014 − 0.026 in.) 1.0 mm (0.039 in.)
3rd/4th, 5th shift Ketebalan finger 7.4−7.6 mm (0.29−0.30 in.) ―――
fork Toleransi fork ke synchro sleeve 0.35− 0.65 mm (0.014 − 0.026 in.) 1.0 mm (0.039 in.)
Reverse shift Ketebalan finger 14.7−14.9 mm (0.527−0.587 in.) ―――
fork Toleransi celah fork ke reverse idler gear 0.20− 0.60 mm (0.007 − 0.024 in.) 1.2 mm (0.047 in.)
Shift arm I.D. (diameter dalam) 14.013−14.058 mm (0.5517−0.5535 in.) ―――
Diameter shift piece pada area kontak 0.20− 0.61 mm (0.008− 0.024 in.) 0.7 mm (0.028 in.)
^ Select lever
Toleransi celah shift arm ke shift lever
O.D.
0.013−0.085 mm (0.0005−0.0033 in.)
13.941−13.968 mm (0.5480−0.5499 in.) ―――
―――
_ Change lever
Toleransi celah shift arm cover
O.D.
0.032−0.127 mm (0.0013−0.0050 in.)
13.973−14.000 mm (0.5501−0.5512 in.) ―――
―――
2-14
| home | fit |
NN2 3H 4
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| 6 T
/ ) |c|......|c| - 2
Mainshaft Toleransi gerak (end play) 0.11− 0.17 mm (0.004 − 0.007 in.) Setel
Diameter permukaan bushing 20.80− 20.85 mm (0.819 − 0.821 in.) 20.75 mm (0.817 in.)
Diameter distance collar 31.984−32.000 mm (1.2594−1.2598 in.) 31.93 mm (1.257 in.)
Diameter area kontak ball bearing 27.977−27.990 mm (1.1015−1.1020 in.) 27.92 mm (1.099 in.)
(sisi clutch housing)
Diameter area kontak needle 38.984−39.000 mm (1.5348−1.5354 in.) 38.93 mm (1.533 in.)
bearing
Diameter area kontak ball bearing 27.987−28.000 mm (1.1019−1.1024 in.) 27.93 mm (1.100 in.)
(sisi transmission housing)
Toleransi (runout) 0.02 mm (0.001 in.) max. 0.05 mm (0.002 in.)
Mainshaft 3rd, I.D. (diameter dalam) 44.009−44.025 mm (1.7326−1.7333 in.) 44.08 mm (1.735 in.)
4th, and 5th gear Toleransi gerak (end play) 0.06− 0.16 mm (0.002− 0.006 in.) 0.25 mm (0.010 in.)
Ketebalan 23.92 − 23.97 mm (0.941 − 0.944 in.) 23.80 mm (0.937 in.)
Countershaft Diameter area kontak needle 40.000−40.015 mm (1.5748−1.5754 in.) 39.95 mm (1.573 in.)
bearing (sisi clutch housing)
Diameter area kontak distance 39.937−39.950 mm (1.5723−1.5728 in.) 39.88 mm (1.570 in.)
collar
Diameter area kontak ball bearing 30.020−30.033 mm (1.1819−1.1824 in.) 29.97 mm (1.180 in.)
(sisi transmission housing)
Toleransi (runout) 0.02 mm (0.001 in.) max. 0.05 mm (0.002 in.)
Toleransi celah shim 35 mm 0.04− 0.10 mm (0.0016 − 0.0039 in.) Setel
^ Countershaft 1st
ke bearing inner race
I.D. (diameter dalam) 52.010−52.029 mm (2.0476−2.0484 in.) 52.08 mm (2.050 in.)
2-15
| home | fit |
NN2
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| 3H 4 6 T
/ ) |c|......|c| - 2
MBS distance I.D. (diameter dalam) 28.00− 28.10 mm (1.102 − 1.106 in.) 28.2 mm (1.103 in.)
collar Panjang 23.95−24.05 mm (0.943−0.947 in.) ―――
Reverse idler I.D. (diameter dalam) 20.016−20.043 mm (0.7880−0.7891 in.) 20.90 mm (0.832 in.)
gear Toleransi celah gear ke reverse gear shaft 0.036 −0.084 mm (0.0014 − 0.0033 in.) 0.16 mm (0.006 in.)
Synchro ring Toleransi celah ring ke gear Ring ditekan 0.70− 1.49 mm (0.028 − 0.059 in.) 0.4 mm (0.016 in.)
ke gear
Triple cone Toleransi celah synchro ring luar ke Ring ditekan 0.70 −1.19 mm (0.028 − 0.047 in.) 0.3 mm (0.012 in.)
synchro synchro cone ke gear
Toleransi celah synchro cone ke gear Ring ditekan 0.50− 1.04 mm (0.020 − 0.041 in.) 0.3 mm (0.012 in.)
ke gear
Toleransi celah synchro ring ke Ring ditekan 0.95− 1.68 mm (0.037− 0.066 in.) 0.6 mm (0.024 in.)
gear cone ke gear
Shift fork Ketebalan finger 7.4−7.6 mm (0.29−0.30 in.) ―――
Toleransi fork ke synchro sleeve 0.35− 0.65 mm (0.014 − 0.026 in.) 1.0 mm (0.039 in.)
^ Reverse shift
fork
Ketebalan finger
Toleransi celah fork ke reverse idler gear
13.4−13.7 mm (0.527−0.539 in.)
0.20− 0.59 mm (0.007 − 0.024 in.)
―――
1.3 mm (0.051 in.)
2-16
| home | fit |
NN2 3H 4
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| 6 T
/ ) |c|......|c| - 2
Mainshaft Toleransi gerak (end play) 0.11− 0.18 mm (0.004 −0.007 in.) Setel
Diameter permukaan bushing 18.800−18.850 mm (0.7402−0.7421 in.) 18.75 mm (0.738 in.)
Diameter distance collar 28.992−29.005 mm (1.1414−1.1419 in.) 28.93 mm (1.139 in.)
Diameter area kontak ball bearing 25.977−25.990 mm (1.0227−1.0232 in.) 25.92 mm (1.020 in.)
(sisi clutch housing)
Diameter area kontak needle bearing 34.984−35.000 mm (1.3773−1.3780 in.) 34.93 mm (1.375 in.)
Diameter area kontak ball bearing 24.987−25.000 mm (0.9837−0.9843 in.) 24.93 mm (0.981 in.)
(sisi transmission housing)
Toleransi (runout) 0.02 mm (0.001 in.) 0.05 mm (0.002 in.)
max.
Mainshaft 3rd, I.D. (diameter dalam) 39.009−39.025 mm (1.5358−1.5364 in.) 38.95 mm (1.533 in.)
4th, 5th, and Toleransi gerak (end play) 3rd 0.06− 0.21 mm (0.002 − 0.008 in.) 0.30 mm (0.012 in.)
6th gear 4th 0.06− 0.19 mm (0.002− 0.007 in.) 0.28 mm (0.011 in.)
5th 0.06− 0.14 mm (0.002 − 0.006 in.) 0.23 mm (0.009 in.)
6th 0.06 − 0.16 mm (0.002 − 0.006 in.) 0.25 mm (0.010 in.)
Ketebalan 3rd 27.02 − 27.07 mm (1.064 − 1.066 in.) 26.95 mm (1.061 in.)
4th 25.52 − 25.57 mm (1.005 − 1.007 in.) 23.80 mm (0.937 in.)
5th 22.42 −22.47 mm (0.883 − 0.885 in.) 22.35 mm (0.880 in.)
6th 23.92 − 23.97 mm (0.941 − 0.944 in.) 23.85 mm (0.939 in.)
Countershaft Diameter area kontak needle bearing 34.000−34.015 mm (1.3386−1.3392 in.) 33.95 mm (1.337 in.)
(sisi clutch housing)
Diameter area kontak distance collar 38.987−39.000 mm (1.5349−1.5354 in.) 38.94 mm (1.533 in.)
_ Toleransi (runout)
Toleransi celah shim 35 mm ke
0.02 mm (0.001 in.) max.
0.04− 0.10 mm (0.0016 −0.0039 in.)
0.05 mm (0.002 in.)
Setel
34 bearing inner race
Countershaft I.D. (diameter dalam) 48.509−48.525 mm (1.9098−1.9104 in.) 48.58 mm (1.913 in.)
1st gear Toleransi gerak (end play) 0.06− 0.21 mm (0.002 − 0.008 in.) 0.25 mm (0.010 in.)
Ketebalan 27.42−27.47 mm (0.902−0.904 in.) ―――
Countershaft I.D. (diameter dalam) 48.509−48.525 mm (1.9098−1.9104 in.) 48.52 mm (1.910 in.)
2nd gear Toleransi gerak (end play) 0.06 − 0.14 mm (0.002 − 0.006 in.) 0.23 mm (0.009 in.)
Ketebalan 32.42−33.47 mm (1.316−1.318 in.) ―――
Countershaft I.D. (diameter dalam) 39.00 − 39.01 mm (1.5354 − 1.5358 in.) 39.02 mm (1.536 in.)
1st gear O.D. 44.489−44.500 mm (1.7515−1.7520 in.) 44.44 mm (1.750 in.)
distance collar Panjang 21.53−21.58 mm (0.843−0.849 in.) ―――
Countershaft I.D. (diameter dalam) 39.00 −39.01 mm (1.5354− 1.5358 in.) 39.02 mm (1.536 in.)
2nd gear O.D. 44.489−44.500 mm (1.7515−1.7520 in.) 44.44 mm (1.750 in.)
distance collar Panjang 26.53−26.56 mm (1.044−1.046 in.) ―――
2-17
| home | fit |
NN2
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| 3H 4 6 T
/ ) |c|......|c| - 2
Mainshaft 6th I.D. (diameter dalam) 25.00 −25.10 mm (0.984− 0.988 in.) 25.12 mm (0.989 in.)
gear distance Panjang 24.03−24.08 mm (0.946−0.948 in.) ―――
collar
Reverse idler I.D. (diameter dalam) 18.016−18.043 mm (0.7090−0.7104 in.) 18.08 mm (0.712 in.)
gear Toleransi celah gear ke reverse gear shaft 0.032− 0.077 mm (0.001 − 0.003 in.) 0.14 mm (0.016 in.)
Synchro ring Toleransi celah ring ke gear Ring ditekan 0.655−1.334 mm (0.026 − 0.053 in.) 0.4 mm (0.02 in.)
ke gear
1st/2nd shift fork Ketebalan finger 6.7−6.9 mm (0.26−0.27 in.) ―――
Toleransi fork ke synchro sleeve 0.35− 0.65 mm (0.014 − 0.026 in.) 1.0 mm (0.039 in.)
3rd/4th, 5th/6th Ketebalan finger 7.4−7.6 mm (0.29−0.30 in.) ―――
shift fork Toleransi fork ke synchro sleeve 0.35− 0.65 mm (0.014 − 0.026 in.) 1.0 mm (0.039 in.)
Reverse shift Ketebalan finger 14.7−14.9 mm (0.527−0.587 in.) ―――
fork Toleransi celah fork ke reverse idler gear 0.20− 0.60 mm (0.007 − 0.024 in.) 1.2 mm (0.047 in.)
Shift arm I.D. (diameter dalam) 14.013−14.058 mm (0.5517−0.5535 in.) ―――
2-18
| home | fit |
NN2 3H 4
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| 6 T
/ ) |c|......|c| - 2
Pressure Tekanan saluran Pada 2,000 rpm (min −1) 900−960 kPa 850 kPa
di posisi P atau N (9.2−9.8 kgf/cm2, 130−140 psi) (8.7 kgf/cm2, 120 psi)
Tekanan 1st clutch Pada 2,000 rpm (min −1) 890−970 kPa 840 kPa
di 1st gear di 1 atau S (9.1−9.9 kgf/cm2, 130 −140 psi) (8.6 kgf/cm2, 120 psi)
−1
Tekanan 2nd clutch Pada 2,000 rpm (min ) 890−970 kPa 840 kPa
di 2nd gear di 2 atau S (9.1−9.9 kgf/cm2, 130 −140 psi) (8.6 kgf/cm2, 120 psi)
−1
Tekanan 3rd clutch Pada 2,000 rpm (min ) 890−970 kPa 840 kPa
di 3rd gear di D3 (9.1−9.9 kgf/cm2, 130 −140 psi) (8.6 kgf/cm2, 120 psi)
Tekanan 4th clutch Pada 2,000 rpm (min −1) 890−970 kPa 840 kPa
di 4th gear di D (9.1−9.9 kgf/cm2, 130−140 psi) (8.6 kgf/cm2, 120 psi)
−1
Tekanan 5th clutch Pada 2,000 rpm (min ) 890−970 kPa 840 kPa
di 5th gear di D (9.1−9.9 kgf/cm2, 130 −140 psi) (8.6 kgf/cm2, 120 psi)
−1
Torque converter Stall speed 2,670 rpm (min ) 2,520−2,820 rpm
Periksa dengan menempatkan ken- (min−1)
daraan pada permukaan yang rata
Clutch (Kopeling) Toleransi celah antara clutch 1st ――― 1.62−1.82 mm
end-plate dan top disc (0.064−0.072 in.)
2nd, 4th ――― 0.7−0.9 mm
(0.028−0.035 in.)
3rd, 5th ――― 0.93−1.13 mm
(0.037−0.044 in.)
Panjang bebas clutch return spring 1st 36.0 mm (1.42 in.) 34.5 mm (1.36 in.)
^ 2nd, 4th
3rd, 5th
39.4 mm (1.55 in.)
45.15 mm (1.778 in.)
37.4 mm (1.47 in.)
43.0 mm (1.69 in.)
2-19
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NN2 3H 4
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/ ) |c|......|c| - 2
^ body
Mainshaft Diameter area kontak needle Pada stator shaft 22.984−23.000 mm (0.905−0.906 in.) Jika aus atau rusak
2-20
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NN2 3H 4
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| 6 T
/ ) |c|......|c| - 2
^ No. 4
No. 5
4.000 mm (0.1575 in.)
4.025 mm (0.1585 in.)
Jika aus atau rusak
Jika aus atau rusak
_ No. 6
No. 7
4.050 mm (0.1594 in.)
4.075 mm (0.1604 in.)
Jika aus atau rusak
Jika aus atau rusak
34 No. 8 4.100 mm (0.1614 in.) Jika aus atau rusak
No. 9 4.125 mm (0.1624 in.) Jika aus atau rusak
No. 10 4.150 mm (0.1634 in.) Jika aus atau rusak
No. 11 4.175 mm (0.1644 in.) Jika aus atau rusak
No. 12 4.200 mm (0.1654 in.) Jika aus atau rusak
No. 13 4.225 mm (0.1663 in.) Jika aus atau rusak
No. 14 4.250 mm (0.1673 in.) Jika aus atau rusak
No. 15 4.275 mm (0.1683 in.) Jika aus atau rusak
No. 16 4.300 mm (0.1693 in.) Jika aus atau rusak
No. 17 4.325 mm (0.1703 in.) Jika aus atau rusak
Ketebalan thrust washer 43 x 54.5 mm No. 1 2.900 mm (0.114 in.) Jika aus atau rusak
No. 2 2.925 mm (0.115 in.) Jika aus atau rusak
No. 3 2.950 mm (0.116 in.) Jika aus atau rusak
No. 4 2.975 mm (0.117 in.) Jika aus atau rusak
No. 5 3.000 mm (0.118 in.) Jika aus atau rusak
No. 6 3.025 mm (0.119 in.) Jika aus atau rusak
No. 7 3.050 mm (0.120 in.) Jika aus atau rusak
No. 8 3.075 mm (0.121 in.) Jika aus atau rusak
No. 9 3.100 mm (0.122 in.) Jika aus atau rusak
No. 10 3.125 mm (0.123 in.) Jika aus atau rusak
No. 11 3.150 mm (0.124 in.) Jika aus atau rusak
No. 12 3.175 mm (0.125 in.) Jika aus atau rusak
No. 13 3.200 mm (0.126 in.) Jika aus atau rusak
2-21
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NN2 3H 4
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/ ) |c|......|c| - 2
^
Shift valve A spring 0.8 mm 7.1 mm 23.7 mm 9.7
(0.031 in.) (0.280 in.) (0.933 in.)
2-22
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NN2 3H 4
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/ ) |c|......|c| - 2
_ dan driveshaft
Final driven gear backlash (Referensi)
(0.002−0.003 in.)
0.085−0.142 mm 0.2 mm (0.008 in.)
34 A/T differential Backlash
(0.003−0.006 in.)
0.05−0.15 mm ―――
pinion gear (0.002−0.006 in.)
I.D. (diameter dalam) 18.042−18.066 mm ―――
(0.7103−0.7113 in.)
Toleransi celah antara pinion gear 0.055−0.095 mm 0.12 mm (0.005 in.)
dan pinion shaft (0.002−0.004 in.)
2-23
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NN2 3H 4
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/ ) |c|......|c| - 2
Tekanan ATF Tekanan saluran Pada 2,000 rpm (min −1) 900−960 kPa 850 kPa
di posisi P atau N (9.2−9.8 kgf/cm2, 130−140 psi) (8.7 kgf/cm2, 120 psi)
Tekanan 1st clutch Pada 2,000 rpm (min −1) 890−970 kPa 840 kPa
di 1st gear di posisi S (9.1−9.9 kgf/cm2, 130−140 psi) (8.6 kgf/cm2, 120 psi)
−1
Tekanan 2nd clutch Pada 2,000 rpm (min ) 890−970 kPa 840 kPa
di 2nd gear di posisi S (9.1−9.9 kgf/cm2, 130−140 psi) (8.6 kgf/cm2, 120 psi)
−1
Tekanan 3rd clutch Pada 2,000 rpm (min ) 890−970 kPa 840 kPa
di 3rd gear di posisi S (9.1−9.9 kgf/cm2, 130−140 psi) (8.6 kgf/cm2, 120 psi)
−1
Tekanan 4th clutch Pada 2,000 rpm (min ) 890−970 kPa 840 kPa
di 4th gear di posisi D (9.1−9.9 kgf/cm2, 130−140 psi) (8.6 kgf/cm2, 120 psi)
−1
Tekanan 5th clutch Pada 2,000 rpm (min ) 890−970 kPa 840 kPa
di 5th gear di posisi D (9.1−9.9 kgf/cm2, 130−140 psi) (8.6 kgf/cm2, 120 psi)
−1
Torque Stall speed: Periksa dengan menempatkan 2,100 rpm (min ) 1,950 − 2,250 rpm
converter kendaraan pada permukaan yang rata min −1)
Clutch Toleransi celah antara clutch 1st ――― 1.23−1.43 mm
(Kopeling) end-plate dan top disc (0.048−0.056 in.)
2nd ――― 0.75−0.95 mm
(0.030−0.037 in.)
3rd ――― 0.83−1.03 mm
(0.033−0.041 in.)
4th, 5th ――― 0.73−0.93 mm
(0.029−0.037 in.)
2-24
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NN2 3H 4
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/ ) |c|......|c| - 2
^ No. 7
No. 8
4.600 mm (0.1811 in.)
4.625 mm (0.1821 in.)
Jika aus atau rusak
Jika aus atau rusak
_ No. 9
No. 10
4.650 mm (0.1831 in.)
4.675 mm (0.1841 in.)
Jika aus atau rusak
Jika aus atau rusak
34 No. 11 4.700 mm (0.1850 in.) Jika aus atau rusak
No. 12 4.725 mm (0.1860 in.) Jika aus atau rusak
No. 13 4.750 mm (0.1870 in.) Jika aus atau rusak
No. 14 4.775 mm (0.1880 in.) Jika aus atau rusak
No. 15 4.800 mm (0.1890 in.) Jika aus atau rusak
Panjang 4th gear collar 66.3 − 66.4 mm (2.610 − 2.614 in.) ―――
Panjang 4th gear collar flange 19.15−19.30 mm (0.754−0.760 in.) Jika aus atau rusak
dari tepi
Ketebalan sealing ring 1.91− 1.97 mm (0.0752− 0.0776 in.) 1.86 mm (0.0732 in.)
Lebar alur sealing ring 2.025−2.060 mm 2.080 mm (0.0819 in.)
(0.0797−0.0811 in.)
O.D. (diameter luar) feed pipe 7.97− 7.98 mm (0.3138 − 0.3142 in.) 7.95 mm (0.313 in.)
I. D. (diameter dalam) feed pipe 8.000−8.015 mm 8.030 mm (0.3161 in.)
bushing (0.3150−0.3156 in.)
Countershaft Diameter area kontak needle Pada torque converter 36.005 −36.015 mm Jika aus atau rusak
bearing housing (1.4175− 1.4179 in.)
Pada 4th gear collar 34.982 −34.998 mm Jika aus atau rusak
(1.3772−1.3779 in.)
Pada reverse gear collar 39.979 −40.000 mm Jika aus atau rusak
(1.5740− 1.5748 in.)
I.D. (diameter dalam) gear 4th gear 41.000−41.016 mm Jika aus atau rusak
(1.6142−1.6148 in.)
Reverse gear 46.000−46.016 mm Jika aus atau rusak
(1.8110−1.8116 in.)
2-25
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NN2 3H 4
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| 6 T
/ ) |c|......|c| - 2
^ No. 11
No. 12
4.150 mm (0.163 in.)
4.175 mm (0.164 in.)
Jika aus atau rusak
Jika aus atau rusak
_ No. 13
No. 14
4.200 mm (0.165 in.)
4.225 mm (0.166 in.)
Jika aus atau rusak
Jika aus atau rusak
34 No. 15 4.250 mm (0.167 in.) Jika aus atau rusak
No. 16 4.275 mm (0.168 in.) Jika aus atau rusak
No. 17 4.300 mm (0.169 in.) Jika aus atau rusak
No. 18 4.325 mm (0.170 in.) Jika aus atau rusak
No. 19 4.350 mm (0.171 in.) Jika aus atau rusak
No. 20 4.375 mm (0.172 in.) Jika aus atau rusak
Ketebalan thrust washer 40 No. 1 4.80 mm (0.189 in.) Jika aus atau rusak
x 51.5 mm No. 2 4.85 mm (0.191 in.) Jika aus atau rusak
No. 3 4.90 mm (0.193 in.) Jika aus atau rusak
No. 4 4.95 mm (0.195 in.) Jika aus atau rusak
No. 5 5.00 mm (0.197 in.) Jika aus atau rusak
No. 6 5.05 mm (0.199 in.) Jika aus atau rusak
Panjang 3rd gear collar 43.9−44.0 mm (1.728−1.732 in.) ―――
Panjang 3rd gear collar flange 5.25−5.40 mm (0.207−0.213 in.) Jika aus atau rusak
dari tepi
Ketebalan sealing ring 1.91− 1.97 mm (0.0752 − 0.0776 in.) 1.86 mm (0.0732 in.)
Lebar alur sealing ring 2.025 − 2.060 mm (0.0797− 0.0811 in.) 2.080 mm (0.0819 in.)
O.D. (diameter luar) feed pipe 3rd clutch feed 11.47− 11.48 mm (0.4516 − 0.4520 in.) 11.45 mm (0.4508 in.)
pipe
1st clutch feed pipe 6.97− 6.98 mm (0.2744 − 0.2748 in.) 6.95 mm (0.2736 in.)
O. D. (diameter luar) feed pipe 3rd clutch feed 11.500−11.518 mm (0.4528−0.4553 in.) 11.530 mm (0.4539 in.)
bushing pipe
1st clutch feed pipe 7.018−7.030 mm (0.2763− 0.2768 in.) 7.045 mm (0.2774 in.)
I.D. ATF guide kontak sealing ring 29.000−29.021 mm (1.1417−1.1426 in.) 29.05 mm (1.144 in.)
2-26
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NN2 3H 4
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/ ) |c|......|c| - 2
^ Regulator valve
body
I.D. kontak sealing ring 29.000−29.021 mm (1.1417−1.1426 in.) 29.05 mm (1.144 in.)
2-27
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NN2 3H 4
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/ ) |c|......|c| - 2
2-28
| home | fit |
NN2
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| 3H 4 6 T
/ ) |c|......|c| - 2
Suspensi
Komponen Pengukuran Kualifikasi Standar atau Baru Batas Servis
Penyelarasan Camber Depan 0 ° 00 ’±30 ’
roda (selain KW) Belakang −1 ° 30 ’+1 ° 05 ’−0 ° 45 ’
^ Caster
Total toe-in
Depan
Depan
7 ° 00 ’±1 °
0± 2 mm (0±0.08 in.)
2-29
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NN2 3H 4
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_ Air Conditioning
34 Komponen Pengukuran Kualifikasi Standar atau Baru
Refrigerant Tipe HFC-134a (R-134a)
Kapasitas system LHD 400−450 g (14.1−15.9 oz)
RHD 450−500 g (15.9−17.6 oz)
Refrigerant Oil Tipe SP-10 (P/N 38897-P13-003, 38898-P13-003, atau 38899-P13-A01)
Kapasitas komponen Condenser 50 mL (1 2/3 fl·oz, 1.8 Imp·oz)
Evaporator 40 mL (1 1/3 fl·oz, 1.4 Imp·oz)
Setiap Line dan 10 mL (1/3 fl·oz, 0.4 Imp·oz)
hose
Compressor 75−85mL(21/2− 25/6fl·oz,2.6 −3.0Imp·oz)
Compressor Tahanan kumparan medan Pada 20 °C (68 °F) 3.15−3.45
Toleransi celah pulley ke pressure plate 0.35 − 0.65 mm (0.014 − 0.026 in.)
2-30
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NN2 3H 4
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Spesifikasi Rancangan
Komponen Pengukuran Kualifikasi Spesifikasi
DIMENSI Panjang total 4,540 mm (178.8 in.)−4,545 mm (179.0 in.)
Lebar total 1,750 mm (68.9 in.)−1,755 mm (69.1 in.)
Tinggi total 1,435 mm (56.5 in.)−1,455 mm (57.3 in.)
Jarak sumbu roda (wheelbase) 2,700 mm (106.3 in.)
Jarak pijak (track) Depan 1,499 mm (59.1 in.)−1,505 mm (59.3 in.)
Belakang 1,525 mm (60.1 in.)−1,545 mm (60.9 in.)
Kapasitas tempat duduk Lima (5)
BOBOT Berat kosong M/T 1,180 kg (2,601 lbs)−1,282 kg (2,826 lbs)
A/T 1,205 kg (2,657 lbs)−1,332 kg (2,937 lbs)
MESIN (R16A1, Tipe Water cooled, 4-stroke SOHC i-VTEC petrol engine
R16A2) Susunan silinder 4-silinder segaris, melintang
Bore dan stroke (diameter dan langkah) 81.0 x 77.4 mm (3.19 x 3.05 in.)
Volume (displacement) 1,595 cm3 (97 cu in.)
Rasio kompresi 10.5
Valve train Chain drive, SOHC i-VTEC 4 valve per cylinder
Sistem pelumasan Forced, wet sump, dengan trochoid pump
Volume (displacement) oil pump Pada 6,800 rpm 52.3 L (55.3 US qt, 46.0 Imp qt)/minute
(min−1 )
Volume (displacement) water pump Pada 6,000 rpm 104 L (110 US qt, 98.4 Imp qt)/minute
(min−1 )
Bahan bakar yang digunakan KY, KN, KU Bensin TANPA TIMBAL dengan bilangan Oktan 91 atau lebih
tinggi KE, KG, TR Bensin Pemium TANPA TIMBAL dengan bilangan Oktan 95
atau lebih tinggi
MESIN (R18A1, Tipe Water cooled, 4-stroke SOHC i-VTEC petrol engine
R18A2) Susunan silinder 4-silinder segaris, melintang
_ Rasio kompresi
Valve train
10.5
Chain drive, SOHC i-VTEC 4 valve per cylinder
34 Sistem pelumasan Forced, wet sump, dengan trochoid pump
Volume (displacement) oil pump Pada 6,800 rpm 52.3 L (55.3 US qt, 46.0 Imp qt)/minute
(min−1 )
Volume (displacement) water pump Pada 6,000 rpm 104 L (110 US qt, 98.4 Imp qt)/minute
(min−1 )
Bahan bakar yang digunakan KT, KW, KY (EXI-A), Bensin TANPA TIMBAL dengan bilangan Oktan 88
IN atau lebih tinggi
KD, KN, KU, KU-S, Bensin TANPA TIMBAL dengan bilangan Oktan 91
KQ, KZ, KY atau lebih tinggi
(selain EXI-A)
KE, KG, TR Bensin Pemium TANPA TIMBAL dengan bilangan Oktan 95
atau lebih tinggi
Mesin (K20Z2) Tipe Water cooled, 4-stroke DOHC i-VTEC petrol engine
Susunan silinder 4-silinder segaris, melintang
Boreandstroke 86x86mm(3.39x3.39in.)
Volume (displacement) 1,998 cm3 (122 cu in.)
Rasio kompresi 9.6
Valve train Chain drive, DOHC i-VTEC 4 valve per cylinder
Sistem pelumasan Forced, wet sump, dengan trochoid pump
Volume (displacement) oil pump Pada 6,000 rpm 54.3 L (57.4 US qt, 47.8 Imp qt)/minute
(min−1 )
Volume (displacement) water pump Pada 6,000 rpm 82 L (87 US qt, 72 Imp qt)/minute
(min−1 )
Bahan bakar yang digunakan Bensin TANPA TIMBAL dengan bilangan Oktan 91 atau lebih tinggi
2-31
| home | fit |
NN2 3H 4
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| 6 T
/ ) |c|......|c| - 2
Spesifikasi Rancangan
Komponen Pengukuran Kualifikasi Spesifikasi
STARTER Tipe Gear Reduction
Output Nominal 1.0 kW
Tegangan Nominal 12 V
Hour rating 30 detik
Arah rotasi Searah jarum jam, dilihat dari drive end
CLUTCH Tipe Single plate dry, diaphragm spring
(Kopeling) Bidang gesek (clutch friction) R16A1, R16A2, 176 cm2 (102 sq in.)
R18A1, R18A2
K20Z2 174 cm2 (101 sq in.)
MANUAL Tipe Synchronized, 5-kec. maju, 1 mundur
TRANSMISSION Primary reduction Direct 1:1
(SPFM) Rasio gigi 1st 3.500
2nd 1.760
3rd 1.193
4th 0.942
5th 0.787
Reverse 3.461
Final reduction Tipe Single helical gear
Rasio gigi 4.933
MANUAL Tipe Synchronized, 5-kec. maju, 1 mundur
TRANSMISSION Primary reduction Direct 1:1
(RPD6) Rasio gigi 1st 3.266
2nd 1.880
3rd 1.212
4th 0.921
^ 5th
Reverse
0.738
3.583
2-32
| home | fit |
NN2 3H 4
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/ ) |c|......|c| - 2
^
_
34
2-33
| home | fit |
NN2 3H 4
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/ ) |c|......|c| - 2
Spesifikasi Rancangan
Komponen Pengukuran Kualifikasi Spesifikasi
STEERING Tipe Rack and pinion with electrical power-assisted
(Electric power Rasio total 13.62
steering) Putar, dari kunci ke kunci 2.65
Diameter steering wheel 360 mm (14.0 in.)
STEERING Tipe Hydraulic power assisted rack and pinion
(Hydraulic power Rasio total 13.73
steering) Putar, dari kunci ke kunci 2.67
Diameter steering wheel 360 mm (14.0 in.)
SUSPENSI Tipe Depan Independent Macpherson strut with stabilizer, coil spring
Belakang Independent double wishbone with stabilizer, coil spring
Shock absorber Depan dan belakang Telescopic, hidraulik, berisi gas nitrogen
RODA/BAN Ukuran Lihat label informasi ban yang tertera di pilar pintu
BRAKE (Rem) Tipe service brake Depan Power-assisted self-adjusting ventilated disc
Belakang (disc) Power-assisted self-adjusting solid disc
Belakang (drum) Power-assisted self-adjusting drum
Tipe parking brake Pengaktifan mekanis, roda-roda belakang
Area permukaan pad friction Depan (NISSIN 48.4 cm2 (7.50 sq in.) x 2
15 inch)
Depan (NISSIN 41.5 cm2 (6.43 sq in.) x 2
14 inch)
Depan (AKEBONO) 37.5 cm2 (5.81 sq in.) x 2
Belakang 20.6 cm2 (3.19 sq in.) x 2
Area permukaan shoe friction Belakang 57.6 cm2 (8.93 sq in.) x 2
AIR Compressor Tipe Gulung
CONDITIONING Kapasitas 77.1 mL (4.7 cu in.)/rev.
_ Condenser
Tipe pelumas
Tipe
SP-10
Sirip berombak (corrugated fin)
34 Evaporator Tipe Sirip berombak (corrugated fin)
Blower Tipe Stabilized swirling flow
Tipe motor 220 W/12 V
Speed control Infinite variable
Kapasitas Maksimum 470 m3 (16.571 cu ft)/h
Temperature control Tipe pencampur udara (air-mix)
Compressor clutch Tipe Dry, single plate, poly V-belt drive
Electrical power 42 W maksmum pada 12 V
consumption pada
20 °C (68 °F)
Refrigerant Tipe HFC-134a (R-134a)
Kapasitas LHD: 400−450 g (14.1−15.9 oz)
RHD: 450−500 g (15.9−17.6 oz)
2-34
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NN2 3H 4
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/ ) |c|......|c| - 2
^ Brake/taillights
Inner taillights
12 V− 21/5 W
12 V−5 W
2-35
| home | fit |
NN2 3H 4 6
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| T
/ ) |c|......|c| - 2
Spesifikasi Rancangan
Spesifikasi Bodi
^
_
34
2-36
| home | fit |