DAFTAR ISI

BAB HALAMAN
LEMBAR JUDUL .................................................................. i
LEMBAR PENGESAHAN .................................................... ii
KATA PENGANTAR ............................................................ iii
DAFTAR ISI ........................................................................... v
DAFTAR TABEL ................................................................... viii
DAFTAR GAMBAR .............................................................. ix
DAFTAR LAMPIRAN ........................................................... x

I PENDAHULUAN ................................................................... I-1

1.1. Latar Belakang ................................................................ I-1
1.2. Tujuan Praktikum ............................................................ I-2
1.3. Asumsi dan Batasan Masalah .......................................... I-2
1.4. Landasan Teori ................................................................ I-3

II PENGUMPULAN DATA ...................................................... II-1

2.1. Bahan yang Digunakan dalam Proses Produksi .............. II-1
2.1.1. Bahan Baku ......................................................... II-1
2.1.2. Bahan Penolong ................................................... II-2
2.1.3. Bahan Tambahan ................................................. II-3
2.2. Mesin dan Peralatan yang Digunakan dalam Proses
Produksi........................................................................... II-4
2.2.1. Mesin yang digunakan dalam Proses Produksi........... II-4
2.2.2. Peralatan yang Digunakan dalam Proses Produksi ..... II-7
2.3. Uraian Proses Produksi, Operation Process Chart dan
Assembly Process Chart .................................................. II-8
2.3.1. Uraian Proses Produksi ........................................... II-8
2.3.2. Operation Process Chart (OPC) ......................... II-14
2.3.3. Assembly Process Chart (APC) .......................... II-14
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2.4. Kapasitas Produksi dan Sistem Pengendalian Persediaan ........ II-14
2.5. Data Data Kecacatan Produk dari Perusahaan ................ II-15
2.6. Pengumpulan Data Kecacatan Atribut dan Variabel....... II-16
2.6.1. Pengumpulan Data Kecacatan Atribut ................ II-18
2.6.1.1. Prosedur Kerja Pengumpulan Data
Atribut ................................................... II-18
2.6.1.2. Check Sheet Jumlah Produk Cacat ........ II-18
2.6.1.3. Stratifikasi Jumlah Kecacatan Produk... II-18
2.6.2. Pengumpulan Data Pengukuran Variabel ............ II-19
2.6.2.1. Prosedur Kerja dan Data Pengukuran
Variabel Oleh 3 Operator Dengan 2
Pengukuran Pada 1 Dimensi Per Subgrup ... II-19
2.6.2.2. Prosedur Kerja dan Data Pengukuran
Variabel pada 2 Dimensi ....................... II-24
2.6.2.3. Prosedur Kerja dan Data Pengukuran
Variabel dengan 20 Pengukuran pada 1
Part dan 1 Dimensi ............................... II-29

III PENGOLAHAN DATA ......................................................... III-1

3.1. Distibusi Data Pengukuran .............................................. III-1
3.1.1. Distribusi Data Pengukuran Dimensi 1 ............... III-1
3.1.1.1. Pengujian Distribusi Data Pengukuran
Dimensi 1 ............................................... III-1
3.1.1.2. Pembangkitan Data Pengukuran Produk
Dimensi 1 .............................................. III-8
3.1.2. Distribusi Data Pengukuran Dimensi 2 ............... III-12
3.1.2.1. Pengujian Distribusi Data Pengukuran
Dimensi 2 ............................................... III-12
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3.1.2.2. Pembangkitan Data Pengukuran Produk
Dimensi 2 .............................................. III-19
3.2. Six Sigma ......................................................................... III-22
3.2.1. Define .................................................................. III-22
3.2.1.1. Stratifikasi Jumlah Kecacatan Produk......... III-22
3.2.2. Measure ............................................................... III-25
3.2.2.1. Control Chart Data Atribut ................... III-25
3.2.2.1.1. Peta P .................................... III-25
3.2.2.1.2. Peta U.................................... III-30
3.2.2.2. Control Chart Data Variabel ................. III-36
3.2.2.2.1. Peta X dan R ......................... III-36
3.2.2.2.2. Peta X dan S.......................... III-44
3.2.2.2.3. Peta I-MR.............................. III-53
3.2.2.2.4. Peta Moving Average ............ III-56
3.2.2.2.4.1. Peta Moving
Average Data
Individual ........... III-56
3.2.2.2.4.2. Peta Moving
Average Data
Subgroup ............ III-63
3.2.2.2.5. Peta T2................................... III-66
3.2.2.3. Analisis Sistem Pengukuran .................. III-72
3.2.2.3.1. Gage Run Chart .................... III-72
3.2.2.3.2. Gage Study Crossed .............. III-78
3.2.2.3.2.1. Gage R&R Study
(Crossed)
ANOVA ............. III-78
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3.2.2.3.2.2. Gage R&R Study
(Crossed)-Xbar
and R .................. III-81
3.2.2.4. Perhitungan Process Capability ............ III-84
3.2.2.4.1. Process Capability Data
Dimensi I .............................. III-84
3.2.2.4.2. Process Capability Data
Dimensi II ............................. III-91
3.2.2.5. Perhitungan Defects Per Opportunity ......... III-95
3.2.2.6. Penentuan Nilai Six Sigma .................... III-96
3.2.3. Analyze ................................................................ III-99
3.2.3.1. Histogram .............................................. III-99
3.2.3.1.1. Histogram Jumlah Produk
yang Cacat ............................ III-99
3.2.3.1.2. Histogram Stratifikasi
Kecacatan .............................. III-100
3.2.3.2. Pareto Diagram..................................... III-101
3.2.3.3. Scatter Diagram dan Perhitungan
Korelasi ................................................. III-102
3.2.3.3.1. Scatter Diagram dan
Perhitungan Korelasi Sompel
dan Number of
Noncomformities ................... III-102
3.2.3.3.2. Scatter Diagram dan
Perhitungan Korelasi
Bergerigi dan Number of
Nonconformities.................... III-104
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3.2.3.3.3. Scatter Diagram dan
Perhitungan Korelasi Gores
dan Number of
Nonconformities.................... III-106
3.2.3.4. Identifikasi Masalah dengan Cause
Effect Diagram ...................................... III-106
3.2.3.5. Failure Mode Effect Analysis (FMEA) ....... III-111
3.2.4. Improve ................................................................ III-116
3.2.4.1. Menetapkan Sasaran Improve ............... III-116
3.2.4.2. Memberikan Alternatif untuk Perbaikan ..... III-116
3.2.5. Control................................................................. III-122
3.2.5.1. Standard Operating Procedure (SOP) ....... III-122

IV ANALISIS DAN EVALUASI ................................................ IV-1

4.1. Analisis ............................................................................ IV-1
4.1.1. Analisis Distribusi Data Pengukuran .................. IV-1
4.1.2. Analisis Six Sigma ............................................... IV-1
4.1.2.1. Analisis Define......................................... IV-1
4.1.2.2. Analisis Measure ................................... IV-1
4.1.2.2.1. Analisis Control Chart Data
Atribut ................................... IV-1
4.1.2.2.2. Analisis Control Chart Data
Variabel................................. IV-2
4.1.2.2.3. Analisis Sistem Pengukuran
Data Variabel ........................ IV-3
4.1.2.2.4. Analisis Perhitungan Defects
per Opportunity (DPO) ......... IV-4
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4.1.2.2.5. Analisis Penentuan Nilai Six
Sigma .................................... IV-4
4.1.2.3. Analisis Analyze .................................... IV-4
4.1.2.3.1. Analisis Analyze Data
Atribut ................................... IV-4
4.1.2.3.2. Analisis Analyze Data
Variabel................................. IV-6
4.1.2.4. Analisis Improve ................................... IV-6
4.1.2.5. Analisis Control .................................... IV-6
4.2. Evaluasi ........................................................................... IV-6
4.2.1. Evaluasi Distribusi Data Pengukuran .................. IV-6
4.2.2. Evaluasi Six Sigma .............................................. IV-6
4.2.2.1. Evaluasi Define ..................................... IV-6
4.2.2.2. Evaluasi Measure ..................................... IV-6
4.2.2.2.1. Evaluasi Control Chart Data
Atribut ................................... IV-6
4.2.2.2.2. Evaluasi Control Chart Data
Variabel................................. IV-7
4.2.2.2.3. Evaluasi Sistem Pengukuran
Data Variabel ........................ IV-7
4.2.2.2.4. Evaluasi Perhitungan Defects
per Opportunity (DPO) ......... IV-8
4.2.2.2.5. Evaluasi Penentuan Nilai Six
Sigma .................................... IV-8
4.2.2.3. Evaluasi Analyze ................................... IV-8
4.2.2.3.1. Evaluasi Analyze Data
Atribut ................................... IV-8
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4.2.2.3.2. Evaluasi Analyze Data
Variabel................................. IV-9
4.2.2.4. Evaluasi Improve ................................... IV-9
4.2.2.5. Evaluasi Control.................................... IV-9
V KESIMPULAN DAN SARAN ............................................... V-1
5.1. Kesimpulan...................................................................... V-1
5.2. Saran ................................................................................ V-2

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