PT.

INDOSEIKI METALUTAMA
PARTN E R IN FORGING & FASTENERS

Training
Pengenalan Produk
No. Reg ISM-TS-001

©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Pengenalan Produk
Contens

 A. Produk produk PT. Indoseiki Metalutama

 B. 10 Produk Utama PT. Indoseiki Metalutama

 C. New bisnis Development PT. Indoseiki Metalutama

 D. Proses Produksi

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 Pengenalan Produk
A. Produk produk PT. Indoseiki Metalutama

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Pengenalan Produk
B. 10 Produk Utama PT. Indoseiki Metalutama

1. Kick Stater 2. Boss Rotor 3. Boss Handle

4. Boss Center

10 Produk Utama
PT. Indoseiki Metalutama

7. Stricker 6. Kunci Roda

8. Plate Shackle 5. Hook Towing

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 Pengenalan Produk
1. Kick Stater
Fungsinya : Untuk menghidupkan mesin motor dengan cara manual

Kick Stater

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 Pengenalan Produk
2. Boss Rotor
Fungsinya : sebagia komponen rotor untuk memutar as poros
pengerak roda gigi sehingga motor bisa bergerak/berjalan

ROTOR

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 Pengenalan Produk
3. Boss Handle

Fungsinya : sebagai handel motor

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 Pengenalan Produk
4. Boss Center
Fungsinya : sebagai center (pusat velk)

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 Pengenalan Produk
5. Hook Towing
Fungsinya : Alat bantu untuk menarik mobil jika terjadi mogok/ kecelakaan

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 Pengenalan Produk
7. Stricker

Fungsinya : Alat bantu untuk menarik mobil jika terjadi mogok/ kecelakaan

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 Pengenalan Produk
C. New Bisnis Development PT. Indoseiki Metalutama

1. U- Bolt 4. Tie Rod & Ball Joint

2. Hub Bolt 3. Center Bolt

5. Spring Sackle Pin

New bisnis development 6. Bolt Moving & Core A

PT. Indoseiki Metalutama

11. Pin Guide &
Pin Bolt

10. Axle Shaft Bolt 9. Nut & Weld Nut 8. Stem Upper & 7. Bolt Through & Socket
Other Fastener

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PT. INDOSEIKI METALUTAMA
PARTN E R IN FORGING & FASTENERS

Training
Proses Produksi
No. Reg ISM-TS-001

©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Proses Produksi
A. Flow Process Kick Stater (ARM)
2. Cutting 4. Drilling
1. Material 3. Hot Forging

+ + + +
Induction
Hot Rolled Bar S45C Rolling Drilling Machine
Shearing Cutting Machine Bending Trimming
Machine
Machine machine Hot Forging Machine
400T
18. Packing + 17. Assy Washer 5. Extrude
Delivery

Kick Stater Extrude Machine

16. Plating 17. Assy
6. Machining

Pedal

15. Chamfer & Tapping

3 point Machine

Tapping Machine
12. Drilling 11. Broaching 10. Chamfer 9. Milling 3 8. Milling 2 7. Milling 1
14. Remove
Burry

Drilling
Slotting Broaching Drilling machine Milling Machine Milling Machine
Milling Machine
Air grinder

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 Proses Produksi
A. Flow Process Kick Stater (Pedal)
1. Material 2. Cutting 3. Hot Forging 4. Machining

+ +
Induction Machine CNC Machine
Shearing Cutting Pierching
Hot Rolled Bar S45C
Machine Hot Forging Machine
400T

Proses
Side A

Boss Rotor
5. Machining

10. Delivery

CNC Machine
Proses
Side B

7. Machining
8. Sortir Manual 6. Shot Blasting
9. Packing

CNC Machine

550
Proses
Hole

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 Proses Produksi

1. Material 2. Cutting 3. Hot Forging 4. Machining

+ +
Induction Machine CNC Machine
Shearing Cutting Pierching
Hot Rolled Bar S45C
Machine Hot Forging Machine
400T

Proses
Side A

Boss Center
5. Machining

10. Delivery

CNC Machine
Proses
Side B

7. Machining
8. Sortir Manual 6. Shot Blasting
9. Packing

CNC Machine

550
Proses
Hole

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 Proses Produksi
A .Tabel proses Produksi

No Product Name Material Spec Production Process

1 2 3 4
Vertical V
1 Kick Crank Hot Rolled Bar Cutting Induction
Mechanical Press Shot Blast
Heating
S45C Hot Forging

8 7 6 5
Tapping Drilling Machining Machining

9 10 11 12 13
Slotting Broaching Plating Assy Delivery

Boss Rotor Hot Rolled Bar 1 2 3

2 Induction Vertical Knackle 4
S45C Cutting Mechanical Press Shot Blast
Heating
Hot Forging
8 7 6 5
Chamfer Chamfer Machining Heat
Hole Hole sideA& B Treatment

9 10 11 12
Broaching Final Quality Delivery
Inspection Quide

3 Boss Handle Hot Rolled Bar 1 2 3 4

Induction Vertical V
S35C Cutting Mechanical Press Shot Blast
Heating
Hot Forging

A Remove Slotting Drilling Machining

Burry side A & B

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 Proses Produksi
Tabel proses Produksi

No Product Name Material Spec Production Process

4 Boss Handle Hot Rolled Bar A Quality Delivery
S35C inspection

1 2 3 4
5 Hot Rolled Bar Induction Vertical Knackle Machining
Boss Center Cutting
Heating Mechanical Press side A
S45C Hot Forging
8 7 6 5
Final Machining Shot Blast
Delivery Inspection (Hole)

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 Proses Produksi
Tabel proses Produksi

No Product Name Material Spec Production Process

1 2 3
1 Hex bolt Grade 8.8 SWCH 10B33H or Cold Forming Thread Rolling Heat Treatment
SWCH 1045 SAIP

6 5 4
Delivery Packing Electroplating

1 2 3
Cold Forming Thread Rolling Heat Treatment
2 Hex Socket Bolt Grade 10.9 SWCH
SCM 435 PASAIP
6 5 4
Delivery Packing Electroplating

1 2 3
4
3 U- Bolt 10T Hot Rolled Bar Cutting Chamfering Shot Blast Extruding
S48CM & SCM 440
8 6 5
ᴓ16-ᴓ27 7
Thread
Bending Press Heating
Rolling

Hot Rolled Bar Heat 9 10 11 12

treatment Correction Plating/Painting Packing
U- Bolt 8T 10B33 & SCM 435
ᴓ12-ᴓ16
13
Delivery

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Proses Produksi
Tabel proses Produksi

No Product Name Material Spec Production Process

1 2 3
4 Hub Bolt Cold Forming Thread Rolling Thread Rolling
SWCH SAE15B36
SAIP
6 5 4
7
(M20) = ᴓ 18.70 Assembling Electro Heat Knurling
Plating Treatment

8 9
Packing Deliveri

1 2 3 4
5 Inner Nut SWCH 48K SAIP Heat
Cold Forming Shot Blast Machining
Treatment
(M30) = ᴓ28
8 7 6 5
(M28) = ᴓ25
Packing Electro Tapping Thread Rolling
Plating
9
Deliveri

6 Wheel Nut & Outer Nut 1 2

SWCH 48K Vertical Knackle 3
Cold Forming Mechanical Press Machining
B41 = ᴓ32
Hot Forging
6 5
7 4
Electro Heat Tapping
Packing
Plating Treatment

8
Deliveri

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Proses Produksi
Tabel proses Produksi

No Product Name Material Spec Production Process

3 4
1 2
7 Drum Nut SWCH 48K
M19 (B27) Cold Forming Tapping Heat Electro
Treatment Plating
6 5
Deliveri Packing

1 2 3 4
8 Bolt Moving SWCH 10A SAIP Cold Forming Buffing Sortir Packing

ᴓ 10.85 5
Deliveri
5
5

1 2 3 4
Thread
9 Core A SWCH 20A SAIP Cold Forming Sortir Packing
Rolling

ᴓ 9.70 5
Deliveri

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Proses Produksi
Tabel proses Produksi

No Product Name Material Spec Production Process

13 Pin Guide

14 Pin Lock

15 Spring Pin

16 Welding Nut

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Proses Produksi

1. Material 2. Cold Forming 3. Thread Rolling 4. Heat treatment

SWCH 1045 SAIP or 3 D3B No. Reg : ISM-TS-E01

No. Reg : ISM-TS-C01
SWCH 10B33 HD

Hexagon Bolt 8.8

8. Delivery 7. Packing 6. Final Inspection

5. Electro Plating

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Proses Produksi

1. Material 2. Cold Forming 3. Thread Rolling 4. Heat treatment

SWCH SCM 435 SAIP No. Reg : ISM-TS-B01 No. Reg : ISM-TS-E01
No. Reg : ISM-TS-C01

Hexagon Socket Head Bolt 10.9

8. Delivery 7. Packing 6. Final Inspection

5. Electro Plating

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Proses Produksi

1. Material 2. Cutting (Shearing) 3. Chamfering 4. Shot Blast 5. Extruding 6. Thread Rolling

S48C & SCM 440 Max R 18%

Searing Cutting YTC-1000M
Hot Roll Bar

U- Bolt M16 – M27

15. Delivery
7. Heating

14. Packing + Stock

9. Bending 8. Press

13. Plating/
Coating 12. Shot Blast 11. Correction 10. Heat treatment
150 Ton

Nippon Heating

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Proses Produksi
1. Material 2. Cold Forming 3. Machining 4. Thread Rolling 5. Thread Rolling

SWCH SAE 15B36 Machine : JBP-36B6S

Rolling Dies Cylinder
Rolling Dies Cylinder
SAIP

Hub Bolt
6. Knurling

12. Delivery

Knurling Dies Cylinder

9. Final Inspection 8. Electro Plating 7. Heat treatment

11. Packing 10. Assembling

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Proses Produksi

1. Material 2. Cold Forming 3. Heat treatment 4. Shot Blast 5. Machining

SWCH 48K SAIP Machine : JBP-36B6S

6. Thread Rolling
Inner Nut M30(M20)

11. Delivery
Machine : IC-530P

8. Final Inspection 7. Electro Plating 6. Auto Tapping

10. Packing 9. Assembling

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Proses Produksi
3. Vertical Knackle
1. Material 2. Cold Forming Mechanical Press 4. Machining

SWCH 48K SAIP Machine : JBP-36B6S

5. Tapping machine
Outer Nut & Wheel Nut

11. Delivery

8. Final Inspection 7. Electro Plating 6. Heat Treatment

10. Packing 9. Assembling

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Proses Produksi
3. Tapping machine 4. Heat Treatment
1. Material 2. Cold Forming

SWCH 48K SAIP No. Reg : ISM-TS-B01

5. Electro Plating
Drum Nut & Hex Nut

6. Final Inspection
8. Packing 7. Assembling
9. Delivery

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Proses Produksi
3. Buffing 4. Final Inspection
1. Material 2. Cold Forming

SWCH 10A SAIP JNP-13B6S

Bolt Moving 5. Auto Sortir

9. Delivery

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Proses Produksi
3. Thread Rolling 4. Final Inspection
1. Material 2. Cold Forming

SWCH 10A SAIP JNP-13B6S

Core A
5. Auto Sortir

9. Delivery

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Proses Produksi
3. Auto Tapping 4. Heat Treatment
1. Material 2. Cold Forming

SWCH 45K SAIP JNP-36B6

Flange Nut M27

5. Electro Plating

6. Packing 5. Final Inspection

7. Delivery

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Proses Produksi
3. Rolling Head 4. Final Inspection
1. Material 2. Cold Forming

SWCH 45K SAIP JBF-10B3S

THI-12R

Stam Upper
5. Auto Sorting

Mectron
Eddycurrent

5. Packing
6. Delivery

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

PT. INDOSEIKI METALUTAMA
PARTN E R IN FORGING & FASTENERS

Training
Cold Forming Machine
No. Reg ISM-TS-002

©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Mesin Mesin Produksi
1. Cold Forming Machine BP-36B6S

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Mesin Mesin Produksi
1. Cold Forming Machine JBP-36B6S

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Mesin Mesin Produksi
1. Cold Forming Machine BP-36B6S

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Mesin Mesin Produksi
2. Cold Forming Machine JBP-19B6SL

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Mesin Mesin Produksi
2. Cold Forming Machine JBP-19B6SL

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Mesin Mesin Produksi
2. Cold Forming Machine JBP-19B6SL

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Mesin Mesin Produksi
2. Cold Forming Machine JNP-13B6S

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Mesin Mesin Produksi
2. Cold Forming Machine JNP-13B6S

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Mesin Mesin Produksi
2. Cold Forming Machine JNP-13B6S

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Mesin Mesin Produksi
2. Cold Forming Machine JBF-13B4SXL

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Mesin Mesin Produksi
2. Cold Forming Machine JBF-13B4SXL

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Mesin Mesin Produksi
3. Cold Forming Machine JBF-13B4SXL

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PT. INDOSEIKI METALUTAMA
PARTN E R IN FORGING & FASTENERS

Training
Thread Rolling Machine
No. Reg ISM-TS-0001

©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Rolling Machine
1. Rolling Machine type THI-12R & THI-4R

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Mesin Mesin Produksi
A. Rolling machine (THI-12R)

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Mesin Mesin Produksi
A. Rolling machine (THI-4R)

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Mesin Mesin Produksi
2. Rolling machine (IC-530/ IC-530P)

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Mesin Mesin Produksi

Rolling machine
IC-530 (Dies ᴓ54 x T125)

M12 M14 M16 M18 M20

(1.25) (1.5) (1.5) (2.0) (2.5)

Product : U-Bolt / Center Bolt/ Hex Bolt 4T-10T / Socket Bolt

4T – 10T / Extra Long Thread/ Hub Bolt M16

(Dies ᴓ70 x T125)

IC-530P
M19 M20 M22 M24 M27 M28 M30

(1.5) (1.5) (1.5) (2.0) (3.0) (1.5) (1.5)

(2.0) (2.5)

(2.5)

Product : U-Bolt / Hub Bolt/ Inner Nut Roller After heat

treatmen

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Mesin Mesin Produksi
2. Rolling machine

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Mesin Mesin Produksi
2. Rolling machine

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

PT. INDOSEIKI METALUTAMA
PARTN E R IN FORGING & FASTENERS

Training
Sortir Machine
No. Reg ISM-TS-0001

©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Mesin Mesin Produksi
1. Accuvision (ACV-16045)

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

PT. INDOSEIKI METALUTAMA
PARTN E R IN FORGING & FASTENERS

Training
Tapping Machine
No. Reg ISM-TS-0001

©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Tappping Machine
1. Unitapping LT 30 (Auto Tapping Solusion)

Horisontal type

Note : For Product Outer Nut (M20,M30)

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Tapping Machine
2. Unitapping TRT 32 (Auto Tapping Solusion)

Vertical type

Note : For Product Inner Nut M20

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Mesin Mesin Produksi
2. Unitapping TRT 32 (Auto Tapping Solusion)

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Mesin Mesin Produksi
3. Nut Tapping

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PT. INDOSEIKI METALUTAMA
PARTN E R IN FORGING & FASTENERS

Training
Nut Former Machine
No. Reg ISM-TS-0001

©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Tappping Machine
A. Nut Former Machine

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Tappping Machine
A. Nut Former Machine

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PT. INDOSEIKI METALUTAMA
PARTN E R IN FORGING & FASTENERS

Training
Chamfer Machine
No. Reg ISM-TS-0001

©2017. Indoseiki Metalutama /Version 1.0/Confidential

 Chamfer Machine
A. Chamfer Machine

PT. INDOSEIKI METALUTAMA ©2017. Indoseiki Metalutama /Version 1.0/Confidential