Introduction to
CAD/CAM /CAE / CIM
Oleh :
Haris Setiawan
Tantangan Industri
Misi & Stategi perusahaan
Industri pada hakekatnya selalu berusaha melakukan
profit optimation game,dengan menciptakan continous
improvement.
TEKNOLOGI SOLUSI :
Definisi CAD/CAM/CAE
Definisi CAD
Computer Aided Design (CAD) is
the technology concerned with the
use of computer systems to assist
in the creation, modification,
analysis, and optimization of a
design
[Groover & Zimmers 1991]
Definisi CAD/CAM/CAE
Definisi CAM
Computer Aided Manufacturing
(CAM) is the technology concerned
with the use of computer systems to
plan, manage, and control
manufacturing operations throught
either direct or indirect computer
interface with the plants
production resources.
[Groover & Zimmers 1991]
Definisi CAD/CAM/CAE
Definisi CAE;
Computer Aided Engineering (CAE) is
the technology concerned with the
use of computer systems to analyze
CAD geometry, allowing the designer
to simulate and study how the
product will behave so that the
design can be refined and optimized.
[Groover & Zimmers 1991]
CAD
Computer
Assisted
Drawing
Using a computer to make vectorbased drawings.
CAM
Computer
Assisted
Machining
1.
2.
3.
4.
Geometry Creation
Toolpath Creation
Post Processing
Machining the Final Part
1. Geometry Creation
Producing a vector-based drawing of the part you want to
make.
Draw it in CAD
Convert a raster-based drawing
to vectors
3D scan of an existing object
1. Geometry Creation
- Using CAD
CAD programs make vector-based (mathematically
calculated) entities.
Some common CAD formats include:
Mastercam - .mc9
AutoCAD - .dwg
Microstation - .dgn
Drawing Exchange
Format - .dxf
1. Geometry Creation
- Raster to Vector conversion
Most graphics programs make raster-based (dots on screen)
images that must be changed to vectors so they can be used
for CAM.
Some common raster formats include:
Raster
Vector
MS Paint - .bmp
Internet images - .jpg
Graphics editors - .gif
Scanned images - .tif
1. Geometry Creation
- 3D Scan
The scanner measures millions of points on an object and
records them as co-ordinates which are then used to create
the vector geometry.
Laser scanner
2. Toolpath Creation
Using the geometry to make a road map that the
cutting tool will follow in order to machine the part.
Several parameters must be set:
2. Toolpath Creation
- Verification
Most software will let you see a simulation of your part
being cut so you can verify that the toolpath information
is correct.
3. Post Processing
Translating the toolpath information into a programming
language called G-Code that controls the machine.
From toolpath
to G-Code.
Computer
Process data
Process
Process data
Computer
Process
Control signals
2.
Analysis
Design
documentation and
communication
Design definitions,
specifications, and
requirements
Collecting
relevant design
information and
feasibility study
Synthesis
Design
optimization
Design
modeling and
simulation
Design
analysis
Design
conceptualization
Process
planning
Design and
procurement
of new tools
Order
materials
Production
Quality
control
Packaging
Shipping
Definition translator
Geometric model
Design changes
Design and
Analysis algorithms
Drafting and
detailing
Documentation
Interface algorithms
To CAM Process
Design phase
Design conceptualization
Design analysis
Design optimization
Design evaluation
Interface algorithms
Process planning
Inspection
Assembly
Packaging
NC programs
To shipping and marketing
Manufacturing phase
Process planning
Part programming
Inspection
Assembly
CAD
tools
Geometric
modeling
Design tools
Hardware
(control unit; display
terminals;
I/O devices
Software (graphics;
modeling; applications
programs
= CAD tools
CAM
tools
CAD
Mfg tools
Networking
= CAM tools
Networking
Design tools
CAD/CAM
tools
Computer
graphics
concepts
Geometric
modeling
Design and
Mfg tools
+ Computer
Software
Networking
= CAD/CAM tools
Process
planning
Geometric modeling
of conceptual design
Is design evaluation
Possible with
available
Standard software?
Design
package
No
Yes
Are there
manufacturing
discrepancies in CAD
databases?
Yes
Design testing
And evaluation
No
CAPP package
Is final design
Applicable?
Yes
Drafting
Documentatio
n
Develop
customized
programs and
packages
Programming
package
No
NC
programming
NC
package
Machining
Inspection
Assembly
Inspection
And
Robotics
package
Jalur produksi
Stasion kerja mandiri dan pekerja
Sistem Manufaktur
Tiga kategori dalam hal partisipasi manusia dalam
proses yang dilakukan pada sistem manufaktur:
1. Sistem kerja manual - seorang pekerja
melakukan satu atau lebih tugas tanpa bantuan
alat bertenaga, tapi kadang-kadang menggunakan
perkakas tangan
2. Sistem pekerja-mesin - seorang pekerja
mengoperasikan peralatan bertenaga
3. Sistem otomatis - suatu proses yang dilakukan
oleh mesin tanpa partisipasi langsung dari seorang
manusia
Semakin komplek
Life cycle pendek
Cepat ( Time to Market )
Bervariasi (geometri &
material)
Inovatif dan customize
Berkualitas ISO 9000 & 14000
Makin Presisi
Ringan & kuat
Mudah diadur ulang
Sequential product
Siklus Produk
Proses
Perancangan
Sintesis
Spesifikasi
Perancangan
Kebutuhan
Studi Kelayakan
Analisis
Dokumentasi
Evaluasi
Analisis
Perancangan
Model
Analisis
Perancangan
Optimasi
Perancangan
Konsep
CAD + CAE
Perencana
an Proses
Perencanaan
Pembuatan
Produksi
Kendali
Mutu
Pengepakan
Distribusi
Perancangan &
Pengadaan
Perkakas Bantu
CAM
Pemesanan
Material
Pemasaran
Pemrogaman
NC, CNC, DNC
Proses Pembuatan
Ibrahim Zeid
[1]
Siklus Produk
3. Pembuatan dan
pendistribusian
2. Perancangan &
pengembangan
Produk
1. Identifikasinya
kebutuhan
4. Pemakaian
/
pemanfaatan
5. Pemusnahan
[1]
CAD/CAM/CAE Tools
CADTools
CAE
Tools
CAM
Tools
Load condition:
case 1
Load condition:
case 2
Stress distribution on
example part
Physical prototype of
example part
Integrasi CAD/CAM/CAE
Determination
of dimension
Material
Selection
Conceptual
design
CAD
Thickness
determination
Assembly
method
Part Drawing
CAE
Database
Simulation
Material
handling
CAM
Part
arrangement
Automatic
cutting
CIM
Part and product design. There are four phases that are crucial in part and product design. They include
preliminary design, refinement, analysis, and implementation.
Tool and fixture design. Tooling engineers using computer-aided design (CAD) tools to develop the
systems or fixtures that produce the parts.
Process planning. The process planner designs a plan that outlines the routes, operations, machines, and
tools required. He or she also attempts to minimize cost, manufacturing time, and machine idle time while
maximizing productivity and quality.
Programming of numerically controlled machines and material handling systems.
Production planning. There are two concepts used here including materials requirement planning (MRP)
and machine loading and scheduling.
Machining. This is part of the actual manufacturing process, including turning, drilling, and face milling for
metal removal operations.
Assembly. After they are manufactured, parts and subassemblies are put together with other parts to
create a finished product or subassembly.
Maintenance. Computers can monitor, intervene, and even correct machine malfunctions as well as quality
issues within manufacturing.
Quality control. This involves three steps including system design, parameter design, and tolerance design.
Inspection. This stage determines if there have been errors and quality issues during the manufacturing of
the product.
Storage and retrieval. These tasks involve raw materials, work-in-process inventory, finished goods, and
equipment.
CIM
Otomatisasi Tetap
Sebuah sistem produksi di mana urutan operasi proses
(atau perakitan) ditetapkan oleh konfigurasi peralatan
Fitur khas:
Cocok untuk jumlah produksi yang tinggi
Investasi awal yang tinggi untuk peralatan yang
dirancang khusus
Tingkat produksi tinggi
Relatif tidak fleksibel dalam mengakomodasi
perubahan produk
Fitur-fitur khas:
Investasi tinggi untuk sistem yang secara teknis dirancang
khusus
Produksi secara kontinyu produk campuran yang dapat
berubah
Tingkat produksi menengah
Fleksibilitas untuk menangani variasi produk yang tidak
mencolok
1950
1957
1960
The first graphic system was developed by US Air Force's SAGE (Semi
Automatic Ground Environment) air defense system. The system was
developed at Massachusetts Institute of Technology's Lincoln
Laboratory.
Dr. Patrick J. Hanratty known as "the Father of CADD/CAM" for his
pioneering contributions to the field of computer-aided design and
manufacturing, developed PRONTO, the first commercial numericalcontrol programming system.
1962
1965
1967
1972
1975
1975
1976
1977
Avions Marcel Dassault assigned its engineering team the goal of creating a
three-dimensional, interactive program, the forerunner of CATIA (ComputerAided Three-Dimensional Interactive Application).
1979
Boeing, General Electric and NIST develops a neutral file format as a contract
from Air Space called IGES (Initial Graphic Exchange Standard).
1981
Unigraphics introduced the first solid modeling system, UniSolid. It was based
on PADL-2, and was sold as a stand-alone product to Unigraphics.
1982
1982
A company called P-CAD released a CAD program called CADplan. Later the
product was purchased by CalComp and renamed CADVANCE.
1985
CATIA Version 2 is announced with fully integrated drafting, solid and robotics
functions.
CATIA becomes the aeronautical applications leader.
AutoCAD Release 2.1 was launched.
1985
Diehl Graphsoft, Inc. is founded and the first version of MiniCAD is shipped in
the same year. MiniCAD will become the best selling CAD program on the
Macintosh.
Dassault acquires CADAM
1986
AutoCAD Release 2.5 was launched.
1988
AutoCAD Release 10 was launched.
1989
1990
1991
1992
1993
1995
1996
1997
VGX technology from SDRC provides intuitive interaction for the design
and modification of parametric feature - based solids. It will be used first in
I-DEAS Master Series 5.
Pro/ENGINEER 17.0 - 1997
Pro/ENGINEER 18.0 - 1997
First version of IDEAS Artisan Series from SDRC, fully compatible with
Master Series, priced at ~ USD 5,000.
An entirely rewritten version of CATIA, CATIA V5 was released,
First version of IronCAD for VDS market.
Solid Edge version 3 from Intergraph with more than 150 new features.
1998
1999
2000
SolidWorks 2001
Unigraphics Version 17 was launched.
Pro/ENGINEER 2000i2 - 2000
AutoCAD 2000i was released.
Pro/ENGINEER 20012001
AutoCAD 2002 was released.
SolidWorks 2003 was released.
UG NX 2 was launched
AutoCAD 2004 was released.
SolidWorks 2005
2004
EDS sold off its EDS PLM Solutions business to the private equity group of
Bain Capital, Silver Lake Partners, and Warburg Pincus in 2004. The company
resumed operating under the UGS name following the private equity sale.
UG NX 3 was launched.
2006
Pro/ENGINEER Wildfire 3.0 - 2006
AutoCAD 2007 was released.
SolidWorks 2008: Includes full support for Vista x86. Out in October, 2007.
SP3.1 includes native Vista x64 support
2007
2010
2012
Advantages of CAD/CAM
systems
Greater flexibility.
Reduced lead times.
Reduced inventories.
Increased Productivity.
Improved customer
service.
Improved quality.
Improved
communications with
suppliers.
Better product
design.
Greater
manufacturing
control.
Supported
integration.
Reduced costs.
Increased utilization.
Reduction of
machine tools.