Steam

Trapping
Disampaikan oleh
Robbie Simangunsong.
HP. 0812.2324.9123
Email: robbie.simangunsong@id.spiraxsarco.com
PT. Spirax Sarco Indonesia
 Apakah “steam trap”?

Steam trap adalah sebuah alat yang

bekerja secara otomatis untuk menahan Fungsi utama dari steam
steam dan membuang udara dan trap adalah membuang
kondensat udara dan kondensat
dari jalur steam- secara
Steam trap dapat melakukan hal tersebut otomatis.
dengan memanfaatkan perbedaan sifat
pada temperatur, massa jenis, maupun
tekanan statis dan dinamis dari kondensra
yang melaluinya

Hal ini penting untuk menjaga efisiensi kerja

Tipe Steam Trap

MEKANIK TERMODINAMIK TERMOSTATIK

Balanced
Ball Float Disc Pressure
(Capsule)

Inverted
Bimetallic
Bucket

Liquid
Expansion
Steam Traps
Unrivalled solutions
Steam trap
operation
Mechanical Thermodynamic Thermostatic

Ball Float Inverted bucket Thermodynamic Balanced pressure Bimetallic

Steam trap
types

• Robust design giving

• High capacity.
excellent resistance to
• Excellent air venting • High capacity. • Utilises sensible heat in the • Utilises sensible heat in the
waterhammer and vibration.
capabilities. • Robust design. condensate, reducing flash condensate, reducing flash
• Inexpensive.
Main • Continuous discharge of • Near continuous discharge of
• Positive discharge with tight
steam losses, which saves steam losses, which saves
features condensate for maximum heat condensate. energy. energy.
shut-off.
transfer. • Minimal back-up of • Excellent air venting • Excellent air venting
• Discharge condensate close
• Will not back-up with condensate. properties for quick start-up. properties for quick start-up.
to steam saturation
condensate.
temperature.

Mains drainage and all tracing

Where condensate back-up can Where condensate back-up can
Temperature / pressure controlled Temperature / pressure controlled applications.
Typical applications with fluctuating applications with fluctuating Some process applications with
be tolerated or is required to be tolerated or is required in order
applications remove excess enthalpy, e.g. to remove excess enthalpy, e.g.
loads. loads. light loads such as small presses
sterilisers and non-critical tracing. non-critical tracing.
and cylinders.

DN15-DN100 DN15-DN50 DN8-DN25 DN8 – DN25 DN8 – DN100

Size (½” - 4”) (½” - 2”) (¼” -1”) (¼” - 1”) (¼” - 4”)

Maximum PN100 and PN40 and PN420 and

body rating
PN160 PN250
ASME Class 600 ASME Class 300 ASME Class 2500
Maximum
operating 80 bar g 90 bar g 250 bar g 32 bar g 210 bar g
pressure
 Tiga Jenis Steam Trap

Steam Trap

Mekanik Termostatik Termodinamik

Ball Float Inverted Bimetal Balance Disc Trap

Bucket Pressure
 Steam Trap Selection for OPC Industries

Saturated Superheat

Storage Heat Exchangers Tracers and

Tanks
Jacketed pipes
Mains Jackets
Drainage
Air Heaters Heat Exchangers
Air Heaters
Flash Vessels
Mains
Rotating Non Critical Drainage
Base Cylinders
Coils Frost Jackets
Protection
Outflow Instrument Critical
Heaters

FT BP TD FT BP BP TD FT TD TD
Sizing & Selecting the Right Steam Trap
System pressure & Temp.

Downstream press.
 p=?
Condensate load

Safety Factor

Application
Connections

Materials
 Ball Float
Steam Traps
Untuk tekanan
hingga 80 bar
 Internal dari Float Trap
Body with
rotatable cover to
suit pipework
orientation (FT14
only)

Stainless steel
Thermostatic air
float with TIG
vent capsule
welded seam

Steam lock
release

Screwed
connection
Main Steam Trap Types

MECHANICAL

Ball Float
 FT14 Float Trap

DN15 – DN 25
Screwed
connection
FT14 with Screwed Connections

DN25/40/50 sizes
FTS14 Stainless Steel Float Trap
Flanged FT43, 44, 46 & 47

Bolted
Cover

Body
Ball Float Traps
FT450
Float & Thermostatic Trap

FTC80
Single Orifice Float Trap
Float Trap Sizing
 Unit Heaters, Heater Batteries and Driers

Steam

Air Heater
Battery

Trap Set

Kondensat yang terbentuk dengan

Vertical
Float Trap jumlah volum yang besar di dalam
Sets ruang yang kecil.
Akumulasi dari kondensat atau
udara akan menyebabkan
temperatur yang tidak rata, kontrol
temperatur yang buruk, dan korosi
 Separator Drainage Using Float Trap Set

Separator

Steam

Float trap set

Efisiensi separator terjaga dengan membuang kondensat yang

terbentuk.
 Application: Jacketed Vessels

Steam

Process Jacketed
Medium Vessel
Pressure
Reducing valve
Float Trap Set

Produktivitas yang tinggi dapat tercapai dengan adanya pembuangan

kondensat dan udara yang terbentuk
 Application: Heat Exchangers

Temperature
PN Sensor
Control
Separator Valve

Shell and Tube

Steam
Heat Exchanger

Stop Valve Float Trap Set

Proses pembuangan kondensat, dan udara yang dilakukan dengan cepat, penting
pada pemanasan dalam waktu singkat dan kontrol temperatur yang akurat. Float
trap dapat digunakan pada variasi load yang beragam.
Draining Rotating Cylinders using a steam lock release

Thermostatic
air vent

Steam lock release

acts on air vent to
raise it off its seat
Main Steam Trap Types

Memiliki respon yang baik pada

MECHANICAL
MECHANIAL perubahan load dan tekanan

Pilihan terbaik pada plant yang

menggunakan kontrol temperatur

Kemampuan membuang udara yang

baik

BallFloat
Ball Float
Tersedia versi C, untuk kondisi “steam
lock”
Inverted Bucket Steam Traps

For pressures up
to 90 bar
 HM/HM34 Cut Section
Screwed,
socket weld, Stainless steel
butt weld or internals
flanged attached
connections to cover for
simplified
maintenance

Deep water
Integral seal in body
strainer for of trap
HM and HM34

Optional blowdown valve

for HM and HM34
Main Steam Trap Types

MECHANICAL

Inverted
Bucket
HM Cast Iron Inverted Bucket Trap
200 Cast Iron Inverted Bucket Trap
600 and 900 Steel Inverted Bucket Trap
IB Trap Sizing
 Typical Applications

Oil Storage Tank

Inverted Inverted
bucket bucket
trap trap
 Typical Applications Contd.

Tyre Presses
and Vulcanisers
Check Valve

Tank and Coil

‘U’ seal

Low level drainage

Main Steam Trap Types

MECHANICAL
Robust– Tahan terhadap watterhammer
ringan dan korosi

Memiliki banyak variasi body dan koneksi

Inverted
Bucket
Thermodynamic Steam Traps
For Pressures Up To 250 Bar
 Thermodynamic Steam Trap
Hardened stainless Insulating cover
steel disc with
turbulence groove
for rapid closing
Traps with ‘A’ suffix
action
have anti-air binding
discs.
Three hole outlet

Inbuilt
stainless steel Screwed, flanged,
strainer socket weld or
butt weld
Electroless connections
nickel plating
finish Optional
blowdown valve
Main Steam Trap Types

THERMODYNAMIC

DISC
Anti Air Binding Disc for TD Traps

Sebuah disc bimetal di tempelkan didalam disc TD.

Jalur yang berwarna merah menunjukkan jalur udara ketika kondisi
dingin (bengkok ke atas). Ketika steam menyentuh disc, akan
menyebabkan dics bengkok ke bawah dan membuka seal yang ada
pada jalur X. Ketika udara telah terbuang, TD berjalan normal.

X
 Thermodynamic Steam Traps

TD42L, 42LA, 42H, 42HA

Screwed with in-built strainer
 Thermodynamic Steam Traps

TD42S2 and TD42S2LC

Socket weld with in-built strainer
Thermodynamic Steam Traps
TD32F, TD32FA, TD32FLC, TD32FLCA
Flanged with in-built strainer
Thermodynamic Steam Traps
TD52, TD52A, TD52LC, TD52LCA
Screwed without strainer
Thermodynamic Steam Traps
TD3-3, TD3-3A, TD3-3LC, TD3-3LCA
Butt weld with in-built strainer
Thermodynamic Steam Traps
TD259, TD259A
Thermodynamic
Traps TD62M
Thermodynamic
Steam Trap
with replaceable
seat

TD46M & UTD46M

Thermodynamic Steam Trap with replaceable
Thermodynamic Steam Traps
for Pressures up to 250 bar
 Thermodynamic Steam Trap

Insulating cover

Disc/seating face
Replaceable seat

Screwed, flanged, socket

weld or butt weld
connections

Inbuilt stainless
steel strainer
Asbestos free
gaskets
TD45
TD62M Flanged DIN or ASTM body
TD120M for pressures up to 250 bar g
TD Steam Trap Sizing
 Condensate Removal From High
Pressure Steam Mains

Condensate

Steam

TD62
Turbine Casing Drainage
 Typical Applications

Condensate Removal From Steam Mains

Critical Tracing of Jacketed Product Lines

 Typical Applications

Condensate Removal From

Platten Presses
Drainage of High Efficiency
Filters Using BTD 52
Main Steam Trap Types

Memiliki konstruksi yang kuat

THERMODYNAMIC
Memiliki respon yang baik terhadap perubahan
tekanan dan beban

Tidak dipengaruhi oleh watterhammer, superheat,

vibrasi, dan tahan terhadap kondensat korosif

Operasi sederhana- hanya 1 bagian yang bergerak-

DISC disc

Penggunaan energi yang efisien

Balanced Pressure Thermostatic
Steam Traps

Untuk tekanan hingga 32 Bar

Main Steam Trap Types

THERMOSTATIC

Balanced
Pressure
(Capsule)
 BPT13

• The BPT13 is a brass balanced pressure thermostatic steam trap for pressures
up to 13 bar
• Sizes DN15 DN20
• Screwed connections
BPC32 / BPC32Y

The BPC32 is a carbon steel

balanced pressure thermostatic
steam trap for pressures up to 32
bar
Sizes DN15 DN20 DN25
Screwed, socket weld, butt weld
or flanged connections
2 bolt cover design for easy
maintenance
BPS32 / BPS32Y

• The BPS32 is a stainless steel

balanced pressure thermostatic
steam trap for pressures up to 32 bar
• Sizes DN15 DN230 DN25
• Screwed, socket weld, butt weld or
flanged connections
• 2 bolt cover design for easy
maintenance
MST21 tracer trap

• The MST21 is a stainless steel balanced

pressure thermostatic steam trap for tracing
applications up to 13 bar
• Sizes DN6 DN15
• The MST21H is for high capacities
• Sizes DN20 DN25
• Screwed connections
Balanced Pressure Trap Sizing
 Typical application
Product tracer lines

Steam

• Making use of the

sensible heat within the
hot condensate MST21

Condensate
 Typical application
Small process equipment
Vacuum
breaker
AV13 air
vent

Drain to a
safe place
Steam

BPC32

• Instantaneous discharge Condensate

• Prevents air binding and waterlogging
Main Steam Trap Types

Compact dan ringan.

THERMOSTATIC
Baik untuk membuang udara

Balanced Kapasitas yang besar

Pressure
(Capsule) Memiliki respon yang baik terhadap perubahan
tekanan dan beban

Pada tekanan yang berbeda tidak akan ada

perubahan pada bagian dalamnya

Dapat bekerja pada berbagai arah

Bimetallic Thermostatic
Steam Traps

For Pressures Up To 210 Bar

 Bimetal Principle

cold hot

heat
Main Steam Trap Types

THERMOSTATIC

Bimetallic
SMC32 or SMC32Y

The SMC32 adalah steam

trap bimetallic dengan
carbon steel body yang
dapat bekerja pada tekanan
hingga 32 bar
Ukuran DN15 DN20 DN25
Tipe koneksi :Screwed,
socket weld, butt weld atau
flanged
Versi BPC32Y dilengkapi
dengan Y-strainer
Cover terdiri dari 2 bolt
untuk mempermudah
perawatan
Bimetallic Trap Sizing
Typical application: Non-critical tracing

Steam

SMC32

SMC32

• Simple, robust design with depressed condensate

discharge temperature using some of the sensible heat in
the hot condensate
Typical application: Instrument tracing

Steam

SMC32Y SMC32Y

Condensate

Condensate

• To ensure that process product is kept in fluid condition

at all times for immediate use of instruments
Typical application: Crude temperature
control of large oil storage tank

SMC32
Steam

Condensate
• For controlled waterlogging on large coils or internal
heaters, where product temperature can be satisfactorily
held at temperatures below 100 º C
Main Steam Trap Types

THERMOSTATIC
Membuang udara dan gas lain secara otomatis

Tahan terhadap water hammer

Bimetallic
Tahan terhadap superheat dan kondensat
korosif

Tidak perlu mengganti bagian internal jika ingin

digunakan pada tekanan tinggi
Karakteristik
Steam Trap
 Hal yang perlu diperhatikan dalam pemilihan
steam trap

Aplikasi
Steam Mains
Kondisi Fisik
Heat Exchanger Tekanan Steam
Steam Turbine Temperatur Steam( Super Heat)
Temperature Controlled Plant Tekanan balik
Cooker (Steam Locking)
Hal yang perlu diperhatikan dalam pemilihan
steam trap

Beban
Material Koneksi
Kondensat

Start Up
Steel Flanged
Load

Running Stainless
Screwed
Load Steel

Air Venting Socket

Alloy
Capacity Weld
 Instalasi steam trap yang baik
Steam trap dengan internal strainer screen:

Check Valve
Strainer Trap Isolation valve
Isolation valve Spiratec Chamber Sight Glass

Ketika dipasang setelah steam trap , sebuah sight glass sebaiknya terpasan pada jarak minimal
1 meter setelahnya.
Sight Glass
Incorrectly Installed Traps
Instalasi Steam Trap

Kesalahan yang umum muncul pada steam

trap terjadi pada

Pemilihan steam trap yang kurang tepat

Instalasi steam trap yang buruk

Steam
Trapping