DOKUMEN Paket

NEGARA 1

UJIAN NASIONAL
TAHUN PELAJARAN 2016/2017

REPORT SHEET
UJIAN PRAKTIK KEJURUAN
OVERHAUL ENGINE KONVENSIONAL DAN PEMERIKSAANNYA

Satuan Pendidikan : Sekolah Menengah Kejuruan

Kompetensi Keahlian : Teknik Kendaraan Ringan
Kode : 1289
Sekolah : SMK Negeri 1 Sungai Lilin
Nama Peserta Ujian : ..............................................
No. Ujian : ..............................................
Hari/ Tanggal Ujian : ............ / ...............................
Waktu : .............. WIB s/d ................WIB

I. Langkah Kerja
A. Penurunan engine dari kendaraan
B. Pembongkaran komponen - komponen engine
C. Pembersihan dan menata komponen
D. Pemeriksaan komponen Engine Cylinder Block
1. Pemeriksaan dinding Cylinder Block terhadap goresan
Cylinder No Kondisi
I Baik Tidak Baik
II Baik Tidak Baik
III Baik Tidak Baik
IV Baik Tidak Baik

2. Mengukur kerataan permukaan cylinder Block yang berhubungan dengan sisi Cylinder
Head
Posisi Hasil (mm)
A .....................
B .....................
C .....................
D .....................
E .....................
F .....................
G .....................

3. Mengukur diameter atau ketirusan dan keovalan Cylinder Block

Cylinder No T (mm) C (mm) B (mm)
I .................... ..................... ......................
II .................... ..................... ......................
III .................... ...................... ......................
IV .................... ...................... ......................

Lembaran Kerja Over Haul Engine Konvensional

E. Pemeriksaan Cylinder Head, Katup Assy, and Piston Assy
1. Mengukur tebal margin kepala katup
Katup IN mm Katup EX mm
1 ..................... ................... ....................
2 ..................... ................... ....................
3 ..................... ................... ....................
4 ..................... ................... ....................

2. Mengukur Panjang Pegas Katup

Pegas IN mm Pegas EX mm
1 ..................... ................... ....................
2 ..................... ................... ....................
3 ..................... ................... ....................
4 ..................... ................... ....................

3. Mengukur diameter Piston

Piston No T (mm) M (mm) B (mm)
I ..................... ................... ....................
II ..................... ................... ....................
III ..................... ................... ....................
IV ..................... ................... ....................

4. Mengukur Piston Ring end Gap

Ring
T (mm) M (mm) B (mm)
Piston No

Top 1 ..................... ................... ....................

I Top 2 ..................... ................... ....................
Oil ..................... ................... ....................
Top 1 ..................... ................... ....................
II Top 2 ..................... ................... ....................
Oil ..................... ................... ....................
Top 1 ..................... ................... ....................
III Top 2 ..................... ................... ....................
Oil ..................... ................... ....................
Top 1 ..................... ................... ....................
IV Top 2 ..................... ................... ....................
Oil ..................... ................... ....................

Lembaran Kerja Over Haul Engine Konvensional

5. Mengukur Piston Ring Side Clearance
Ring
Hasil (mm)
Piston No

Top 1 .....................
I Top 2 .....................
Oil .....................
Top 1 .....................
II Top 2 .....................
Oil .....................
Top 1 .....................
III Top 2 .....................
Oil .....................
Top 1 .....................
IV Top 2 .....................
Oil .....................

6. Mengukur Diameter Luar dan Dalam Pen Piston

Pen Piston L (mm) D (mm)
I .................. .....................
II .................. .....................
III .................. .....................
IV .................. .....................

F. Pemeriksaan Crankshaft
1. Mengukur diameter main journal/ crank journal crankshaft
C Pin No X (mm) Y (mm)
I .................. .....................
II .................. .....................
III .................. .....................
IV .................. .....................

2. Pemeriksaan Crank Pin dengan menggunakan Plastic Gauge

C Pin No X (mm) C Pin No Y (mm)
I .................. V .....................
II .................. VI .....................
III .................. VII .....................
IV .................. VIII .....................

Lembaran Kerja Over Haul Engine Konvensional

3. Mengkondisikan engine dan mengukur Celah Katup
Jumlah
Silinder Hasil (mm)
Katup

I IN .....................
EX .....................
IN .....................
II
EX .....................
IN .....................
III
EX .....................
IN .....................
IV
EX .....................

G. Pemeriksaan Camshaft
1. Pemeriksaan ketirusan, keovalan, dan journal Cylilnder Head
Posisi Hasil (mm)
A .....................
B .....................
C .....................
D .....................
E .....................
F .....................
G .....................

H. Pemasangan Komponen Engine pada kendaraan

I. Running Test

II. Kesimpulan
Kesimpulan kondisi komponen dan tindakan perbaikan Sistem Baterai

Kesimpulan kondisi komponen dan tindakan perbaikan Keovalan, Ketirusan, dan Kerataan
Cylinder Block

Kesimpulan kondisi komponen dan tindakan perbaikan Kerataan Cylinder Head

Lembaran Kerja Over Haul Engine Konvensional

 Kesimpulan kondisi komponen dan tindakan perbaikan pembacaan Katup dan Pegasnya

Kesimpulan kondisi komponen dan tindakan perbaikan pembacaan Crankshaft

Kesimpulan kondisi komponen dan tindakan perbaikan pembacaan Piston Assy

..................., ........................ 2017

Hormat saya,
Peserta Ujian,

(........................................)

Mengetahui,

Penguji 1 Penguji 2

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Lembaran Kerja Over Haul Engine Konvensional