Study Kasus

Diketahui
Kedalaman sumur : 2531 ft
Panjang casing 7” : 252864 ft
Panjang casing 9 5/8” :398 ft
Diameter lubang sumur 8,5” caliper 9,526”
Diameter dalam casing 7 “ : 6,184 “
Diameter dalam casing 9 5/8 : 8,835 “
Panjang pocket : 2,36
Top tail: 1500 ft
L st : 91,53 ft
Penyelesaian
1. Menentukan volume dan capasitas cement slurry
 Penentuan volume open hole 8,5”
2
( hole diameter )
V OH=
1029 , 4
2
9, 326
V OH = = 0,0845 bbls/ft atau 0,4744 cuft/f t
1029 ,4
 Penentuan volume casing 7”
V
Csg 7 } } =` { { \( inside` diameter `csg `7 ) 2
1029, 4

V Csg7} } = { {6,184 rSup { size 8{2} } } over {1029,4} } =0,0371`bbls/ft`atau`` 0,2086`cuft/ft} {¿¿ ¿
 Penentuan volume annulus casing dengan casing
2 2
( hole diameter ) −(outside diameter csg)
V ANN =
1029,4
2 2
(8,835 −7 )
V ANN = =0,0282 bbls/ft atau 0,1585 cuft/ft
1029,4

 Penentuan anulus OH dengan casing 7”

 2 2
( hole diameter ) −(outside diameter csg)
V ANN =
1029,4
2 2
(9,326 −7 )
V ANN = =0,0369 bbls/ft atau 0,2071 cuft/ft
1029,4

2. Perhitungan Cement slurry yang dibutuhkan

a. Tail slurry
 Perhitungan Rate Hole atau volume Pocket yang diperlukan

Vpocket = Panjang Pocket x Capacity

Vpocket = 2.36 ft x 0.0845 bpf

Vpocket = 0.199 bbl

Untuk mencegah terjadinya kekurangan pada volume pocket maka

diberikan safety factor (excess) sebesar 50%.

Vpocket =0.199 bbl x 50% = 0.1 bbl


Perhitungan volume Shoetrack yang diperlukan

Vst = Panjang Shoetrack x Capacity

Vst = 91.33 ft x 0.0371 bpf

Vst = 3.393 bbl


Perhitungan kebutuhan cement slurry antara casing 7” dan diameter

lubang 8,5” Calp 9,326”.

VAnn = (L casing 7” – L top tail ) x capacity

VAnn = (2528.64 – 1500) x 0,0369 bpf

 VAnn = 37,95 bbl

Untuk mencegah terjadinya kekurangan pada volume annulus maka

diberikan safety factor (excess) sebesar 50%.

VAnn = 37,95 bbl x 50% = 18,97 bbl

b.
Lead Slurry


Perhitungan kebutuhan cement slurry antara casing 7” dan diameter

lubang 8,5” Calp 9,326”.

VAnn = (L top tail – L csg 95/8 ) x capacity

VAnn = (1500 – 398) x 0,0369 bpf

VAnn = 40.65 bbl

Untuk mencegah terjadinya kekurangan pada volume annulus maka

diberikan safety factor (excess) sebesar 50%.

VAnn = 40,65 bbl x 50% = 20,33 bbl


Perhitungan kebutuhan cement slurry antara casing 7” dan casing

95/8”

VAnn = L csg 95/8 x capacity

VAnn = 398 ft x 0,0282 bpf

VAnn = 11,23 bbl

 Total Volume Tail = 0.199 bbl + 0.1 bbl + 3.393 bbl + 37,95 bbl +

18,9 bbl

= 60,61 bbl atau 340,3 cuft

Total Volume Lead = 40.65 bbl + 20,33 bbl + 11,23 bbl

= 72,21 bbl atau 405,4 cuft

3.
Sack of Cement Required

a.
Lead Slurry

Densitas : 12.5 ppg

M/W : 12,612 gal/sack

Yield : 2,156 ft2/sack

Perhitungan jumlah semen per sack yang dibutuhkan dalam penyemenan

lead slurry

Slurry Volume
Sack Of Cement =
Yield Slurry
405,4 cuft
Sack Of Cement = = 188,1 sack
2,156 cuft/sack
Water = Sack of cement × water required
= 188,1 sack × 12,612 GPS
= 2372,31 gallon (56,5 bbl )
Total mixing water = 56,5 bbl + Excess 5 bbl
 = 61 bbl
Sack of Cement x Total M/W
Total Semen Yang Dibutuhkan =
M/W
188,1 sack x 61 bbl
Total Semen Yang Dibutuhkan = =204,7 sack
56,6 bbl

b.
Tail Slurry

Densitas : 15.8 ppg

M/W : 5,310 gal/sack

Yield : 1,183 ft2/sack

Perhitungan jumlah semen per sack yang dibutuhkan dalam penyemenan

Tail slurry

Slurry Volume
Sack Of Cement =
Yield Slurry
340,3 cuft
Sack Of Cement = = 287,58 sack
1,183 cuft/sack
Water = Sack of cement × water required
= 287,58 sack × 5,310 GPS
= 1527,05 gallon (36,4 bbl )
Total mixing water = 36,4 bbl + Excess 5 bbl
= 41 bbl
Sack of Cement x Total M/W
Total Semen Yang Dibutuhkan =
M/W
287,58 sack x 41 bbl
Total Semen Yang Dibutuhkan = =327,1 sack
36,4 bbl

4. Slurry compositions
a. Lead slurry
 F/W = concentration × BWOC

= 10,464 GPS × 204,7 : 42

= 51,01 bbls

PC-X61L = concentration × sack of cement

= 0,068 GPS × 204,7

= 13,84 gal

PC-G71L = concentration × sack of cement

= 1,325 GPS × 204,7

= 271,30 gal

PC-P50S = concentration × sack of cement

= 2%× 204,7 x 94

= 384,90 bbls

PC-GS2L = concentration × sack of cement

= 0,663 × 204,7

= 135,65 bbls

PC-H21L = concentration × sack of cement

= 0,007 × 204,7

= 1,52 bbls

b. Tail Slurry
 F/W = concentration × BWOC

= 0,663 × 327,1 : 42

= 135,65 bbls

PC-X61L = concentration × sack of cement

= 0,034 × 327,1

= 11,05 gal

PC-G71L = concentration × sack of cement

= 0,883 × 327,1

= 289,00 gal

PC-H21L = concentration × sack of cement

= 0,021 × 327,1

= 6,95 gal

PC-GS2L = concentration × sack of cement

= 0,663 × 327,1

= 216,75 gal

PC-F41L = concentration × sack of cement

= 0,096 × 327,1

= 31,49 gal

Chemical wash flusher and spacer

Weigthted spacer volume :
50 bbl (for bbl spacer = 35 gal drill water + 0,283 gal PC-X61L + 0,525 gal PC-
S21L + 17,67 Lbs PC-S21S + 1,05 gal PC-W10L + Barite )

Estimate cost
Casing Unit
Additive Accessory Total Unit Price Price
PC-X61L 24,89 gal $ 25,00 $ 622,27
PC-G71L 560,30 gal $ 39,00 $ 21.851,76
PC-P50S 384,90 gal $2,30 $ 885,27
PC-GS2L 352,4 gal $ 25,00 $ 8.810,00
PS-H21L 8,48 gal $ 28,60 $ 242,39
PC-F41L 31,49 gal $ 21,00 $ 661,36
2100,0
Spacer 0 gal $ 2,60 $ 5.460,00
$
7" Float Shoe 1 ea 1.000,00 $ 1.000,00
$
7" Float Collar 1 ea 1.800,00 $ 1.800,00
7" Top Plug 1 ea $ 420,00 $ 420,00
7" Bottom Plug 1 ea $ 420,00 $ 420,00
7" Bow
Centralizer 9 ea $ 56,00 $ 504,00
7" Stop Collar 2 ea $ 18,00 $ 36,00