15 November 2021
Bambang
Sulistya
744953
Work
Experience
2019 – Now
• Ast. Penerimaan & 2011 – 2017 Terminal LPG Tg
• Supervisor Receiving Sekong
Penimbunan STS LPG Teluk. & Storage LPG
• Ast. Pemompaan & Semangka
• Shift Supervisor LPG
Gas Turbine Utilities • Supervisor LPG
• Loading Processing
• Ast. Penerimaan • Supervisor LPG
Master FSO • Loading / Discharge
Tanker & Processing
Backloading Master
2005 – 2011 2017 – 2019
Terminal BBM Terminal LPG Tg.
Balongan Uban
OUTLINE
LPG KNOWLEDGE
CARGO OPERATION
PERHITUNGAN CARGO
LPG (Liquefied Petroleum Gas)
LPG (Liquefied Petroleum Gas)
merupakan gas hydrocarbon hasil dari
kilang minyak atau kilang/sumur gas
yang komponen utamanya adalah gas
propane (C3H8) dan gas butane
(C4H10).
0,09 – 0,12
kg/cm2
15 / 5,5
kg/cm2
-20 oC / 10 oC
110 oC / 80 oC
30 oC / 32 oC
± 25 oC
± -10 oC
OUTLINE
LPG KNOWLEDGE
CARGO OPERATION
PERHITUNGAN CARGO
SIKLUS PELAYARAN KAPAL LPG
Gassing
Up
Cool
Docking
Down
Discharge Loading
GASSING UP
N2
N2 N2 N2 N2 N2
N2 N2 N2 N2
N2 N2 N2
N2 N2 N2 N2 NN2 2 N2
C3 C3 C3 C3
C3 C3 C3
C3 C3
C3 C3
C3 C3 C3 C3
Cool down ini dilakukan sampai temperature tanki kapal mencapai ± -40 oC
dan kapal sudah siap untuk loading LPG.
COOL DOWN
TIPE KAPAL PENGANGKUT LPG
Fully Pressurized
Semi Refrigerated
Fully Refrigerated
Kapal LPG Fully Pressurized
Pressure Rating : 0 – 18 Bar
Temp. Rating : 0 – 50 oC
Vessel Capacity : 1.000 - 4.000 m3
Jenis Cargo : LPG Mixed
Kapal LPG Semi Refrigerated
Pressure Rating : 5 – 7 Bar
Temp. Rating : – 46 oC
Vessel Capacity : ± 22.000 m3
Jenis Cargo : LPG Refrigerated / LPG
Mixed
Kapal LPG Fully Refrigerated
Pressure Rating : 0.7 Bar
Temp. Rating : – 48 oC
Vessel Capacity : 22.000 – 84.000 m3
Jenis Cargo : LPG Refrigerated
Propane dan Butane
LOADING OPERATION
• Preparation of cargo loading plan Cargo, Jetty & Personil
• Key Meeting pre-loading (Marine, LM & Kapal) SSSCL, NOR, Loading Agreement
• Cargo hose / MLA connection Grounding cable, ESD test, Leaking test
Pre Loading • Sounding & Calculation Level, temp, pressure, density, draft, trim, heel, SFBL
• Line up shore & ship Pompa, line, valve, metering, compressor/BOG System
• Monitoring parameter operasi Flow rate, temperature, pressure manifold & tanki
• Petugas darat & kapal selalu standby Area jetty dan deck kapal
During • Komunikasi darat & kapal tiap jam Compare qty loading
Loading • Topping up off rate Kurangi flow rate mendekati nominasi loading
-40 oC
-4 oC
LOADING KAPAL PRESSURIZED DARI
TANKI REFRIGERATED
Propane Refrigerated
Butane Refrigerated
LPG Mixed
-40 oC
10 oC
Metering
15 oC
20 oC
Heat Exchanger
-4 oC
LOADING KAPAL PRESSURIZED DARI TANKI
PRESSURIZED
Liquid LPG Mixed
Kapal
Pressurized
± 20 oC
Metering
LOADING WITH VAPOUR RETURN
LOADING WITHOUT VAPOUR RETURN
Method Discharge Depends on Type of Ship,
Cargo Specification & Terminal Storage :
• Monitoring parameter operasi Flow rate, temperature, pressure manifold & tanki
• Petugas darat & kapal selalu standby Area jetty dan deck kapal
During • Komunikasi darat & kapal tiap jam Compare qty discharge
Discharge • Striping rate Flow rate berkurang
-40 oC
-4 oC
DISCHARGE KAPAL REFRIGERATED. KE TANKI
PRESSURIZED
Pump
-40 oC
MLA
15 oC
Pump
-4 oC
DISCHARGE KAPAL PRESSURIZED KE
TANKI PRESSURIZED
Liquid LPG Mixed
20 oC 20 - 25 oC
DISCHARGE WITH VAPOUR RETURN
DISCHARGE WITHOUT VAPOUR RETURN
DOKUMEN KAPAL LPG
Bill Of Lading & Manifest
Sample Point
Cargo Heater
SARFAS LOADING & DISCHARGE
Blower
Cargo Heater
PROSES PEMANASAN PROPANE & BUTANE
OUTLINE
LPG KNOWLEDGE
CARGO OPERATION
PERHITUNGAN CARGO
LPG •AMAN
SAFETY •YES
PEKERJA •SEJAHTERA
• Density 15 oC
• Molecul Weight
Test Report
• Tank Table
• Shrinkage Factor Table
• Trim & List Table
• Tape & Float Correction Table
Table • ASTM Table 53 (Density Reduction to 15o)
• ASTM Table 54 (Volume Correction Factor to 15o / VCF)
• ASTM Table 56 (Weight Correction Factor / WCF)
FAKTOR KOREKSI PERHITUNGAN LPG
Trim Correction
List Correction
Tape Correction
Float Correction
𝒎 m = mass (kg)
𝝆= ρ = density (kg/m3)
𝒗
v = volume (m3)
ASTM 54 ASTM 56
VL @obs T
VCF
VL @T15° WCF
ML in vacuum
ML in air
FLOW CHART VAPOUR CALCULATION
Vtank – VL apparent TVapour
VVapour Shrinkage
Mvapour in air
CARGO CALCULATION
Soal Kapal Refrigerated
Tank Level/Gauge = 11.000 m
Density 15 oC = 0,5050
Temp. Liquid = -40 oC
Temp. Vapour = -36 oC
Press Vapour = 0,150 Bar
Mole Weight = 44,10
Draft Aft = 11,5 m
Draft Fwd = 10 m
List = 0,7 o to stbd
100 % Volume tanki = 2.610.696 L
Ditanya :
Hitung Massa LPG in Air
CARGO CALCULATION
1. Menghitung Volume Liquid Apparent
Mencari Trim Correction
Trim = Draft Aft – Draft Fwd
= 11,5 m - 10 m
= 1,5 m - 66 mm (Table Trim Kapal)
(𝑋 − 𝑋1)
= 𝑌1 + 𝑌2 − 𝑌1
(𝑋2 − 𝑋1)
(10940,2 − 10940)
= 2.232.654 + 2.234. 619 − 2.232.654
(10950 − 10940)
(0,2)
= 2.232.654 + 1.965
(10)
= 2.232.693 (Table Tanki)
CARGO CALCULATION
2. Menghitung Volume Liquid @Temp Obs’
Liquid temperature = -40 °C 0,99788 (Tabel Shrinkage Tanki)
273 (1,033 + 𝑃𝑣 )
𝑉𝑉 @𝑠𝑡𝑑 𝑇&𝑃 = 𝑉𝑉 @𝑜𝑏𝑠.𝑇
(273 + 𝑇𝑣 ) 1,033
= 497.661 L
CARGO CALCULATION
WCF = 0.99775
= 1.287.007 kg 0,99775
= 𝟏. 𝟐𝟖𝟒, 𝟏𝟏𝟏 𝐌𝐓
CARGO CALCULATION
Soal Kapal Pressurized
Tank Level/Gauge = 8.400 m
Density 15 oC = 0,5497
Temp. Liquid = 23 oC
Temp. Vapour = 31 oC
Press Vapour = 7,9
Mole Weight = 52,62
Trim = 1,5 m by stern
List = 1 o to port
Tape correction = -2 mm
Float correction = -3 mm
100 % Volume tanki = 1.760.037 m3
Ditanya :
Hitung Massa LPG in Air
CARGO CALCULATION
1. Menghitung Volume Liquid Apparent
Corection tank level = 8,400 – 28 – 2 – 2 – 3 = 8,365 m
(𝑋 − 𝑋1)
𝑉𝐿 𝑎𝑝𝑝𝑎𝑟𝑒𝑛𝑡 = 𝑌1 + 𝑌2 − 𝑌1
(𝑋2 − 𝑋1)
(8,365 − 8,360)
= 1.620. 285 L + 1.621.811 − 1.620. 285 L
(8,370 − 8,360)
= 1.620. 285 L + 0.5 1.526 L
= 1.621.048 L (Tabel Tanki)
273 (1,033 + 𝑃𝑣 )
𝑉𝑉 @𝑠𝑡𝑑 𝑇&𝑃 = 𝑉𝑉 @𝑜𝑏𝑠.𝑇
(273 + 𝑇𝑣 ) 1,033
= 1. 079.663 L
CARGO CALCULATION
WCF = 0.99795
= 876.376 kg 0,99795
= 𝟖𝟕𝟒, 𝟓𝟕𝟗 𝐌𝐓
EXERCISES TIME
SOAL LATIHAN KAPAL LPG REFRIGERATED
Ditanya : Ditanya :
Massa LPG in air Massa LPG in air
SOAL LATIHAN KAPAL LPG REFRIGERATED
SOAL LATIHAN KAPAL LPG REFRIGERATED
SOAL LATIHAN KAPAL LPG REFRIGERATED
SOAL LATIHAN KAPAL LPG REFRIGERATED
SOAL LATIHAN KAPAL LPG REFRIGERATED
SOAL LATIHAN KAPAL LPG REFRIGERATED
SOAL LATIHAN KAPAL LPG REFRIGERATED
SOAL LATIHAN KAPAL LPG REFRIGERATED
SOAL LATIHAN KAPAL LPG REFRIGERATED
SOAL LATIHAN KAPAL LPG REFRIGERATED
SOAL LATIHAN KAPAL LPG PRESSURIZED
SOAL LATIHAN KAPAL LPG PRESSURIZED