PT.

LADANG GEMAH RIPAH

COMPANY PROFILE
 company scope

COAL PROTECTION EXTRA

ROAD CONTROL DUST

CLEANING CHEMICAL
SLUDGE DEWATERING CHEMICAL
 CHEMICAL FOR COAL
Dust Control, Flame Retardant And Coal Coating
Mengoptimalkan aset dan proses operasional
merupakan bagian integral dari perencanaan strategi
pemeliharaan—pengoptimalan yang tepat :
Mengurangi waktu henti yang tidak
direncanakan.
Kerugian produksi, dan biaya lembur yang tidak
perlu.

Kami menawarkan pengetahuan dan kemampuan

tingkat lanjut yang menjaga sistem Anda berjalan
seefisien mungkin, hasilnya :
Anda dapat meningkatkan lingkungan kerja.
Produktivitas.
Keselamatan Kerja.
Mengurangi biaya risiko pengoperasian &
pemeliharaan.

Saat Anda ingin mengontrol debu pengotor batu bara ( fugitive Dust ), Anda memerlukan sistem injeksi
larutan kimia yang dirancang dengan tepat dan diterapkan dengan benar yang mengurangi dan bahkan
menghilangkan debu. ICI mengkhususkan diri dalam peredaman debu untuk penanganan material curah.
Solusi kami yang telah terbukti terintegrasi ke dalam sistem Anda untuk mencapai tujuan utama Anda:

Mengurangi resiko kebakaran dan ledakan. Menciptakan tempat kerja yang lebih aman dan

Mengurangi pekerjaan dan biaya pemeliharaan. efisiensi operasional.

Memenuhi kepatuhan peraturan.
Memenuhi tanggung jawab lingkungan.
Mengurangi Bahaya debu yang terhirup.
 CHEMICAL FOR COAL
Dust Control, Flame Retardant And Coal Coating
Mengurangi risiko kebakaran dan ledakan.

Ketika melayang di udara dalam kondisi

tertentu, banyak jenis debu pengotor yang
lolos dari aliran material curah dapat menjadi
mudah terbakar. Jika debu terbakar, itu dapat
menyebabkan kerugian yang signifikan bagi
orang dan properti.

Mengurangi Bahaya Debu yang Dapat

Terhirup.
Menghirup debu yang terhirup atau dapat
mengancam kesehatan pribadi. Debu yang
lebih besar dan lebih berat akan sering
menempel di hidung, tenggorokan, atau
saluran pernapasan bagian atas. Debu terhirup
yang lebih kecil dan lebih halus dapat
menembus paru-paru dan sistem pernapasan.

Memenuhi Kepatuhan Peraturan

Pemerintah menerbitkan aturan dan pedoman
tentang kebutuhan atau persyaratan untuk
mengurangi debu di udara. Selain itu,
Pemerintah , melakukan Analisis Bahaya Debu
(DHA) tentang bagaimana bahaya debu
dikurangi dan dikelola akan menjadi praktik
keselamatan yang diperlukan.
Menciptakan tempat kerja yang lebih aman
dan efisiensi operasional.

Mengurangi Pekerjaan dan Biaya Pemeliharaan.

Penumpukan debu pengotor menciptakan
pembersihan ekstra yang membuat Anda
kehilangan tenaga dan waktu. Ini juga dapat
menyebabkan peralatan dan sistem konveyor
Anda aus sebelum waktunya.
 COOL.EX
COAL PROTECTION EXTRA
ANTI SELF COMBUSTION OF COAL
Batubara adalah salah satu bahan bakar padat yang terdiri dari senyawa karbon, hydrogen, minerals
dan senyawa senyawa lain yang dalam jumlah kecil terdapat pula dalam batubara. Unsur pembentuk
batubara yang paling banyak atau paling dominan adalah unsur karbon. Batubara memiliki sifat
terbakar (flammable) apabila terjadi reaksi oksidasi baik dengan cara dibakar atau oksidasi akibat
bereaksi dengan oksigen yang ada di udara. Reaksi batubara dengan oksigen yang ada diudara akan
menghasilkan panas yang sering disebut self heating dan apabila pemanasan ini tidak terkontrol maka
akan terjadi pembakaran spontan yang sering disebut Spontaneous Combustion.

Pembakaran spontan batubara dapat terjadi karena beberapa hal :

Laju oksidasi batubara - Jenis batubara - Lignit. Bitumin dan Antrasit
Ukuran partikel batubara - Suhu lingkungan batubara

Oksidasi otomatis batubara adalah proses fisika-kimia yang kompleks akibat adanya Ogsigen, Panas
dan Bahan bakar yang menghasilkan reaksi seketika hingga sulit dikendalikan, mengakibatkan
pelepasan panas hingga menimbulkan nyala api.

Faktor Nyala api Batubara

Internal :
1. Jenis Batubara Eksternal :
LIGNIT, BITUMIT ( Mudah terbakar). 1. Suhu lingkungan, Musim kemarau – musim hujan.
ANTRASIT ( Tidak mudah terbakar sendiri ). 2. Kelembaban udara
2. Kandungan batubara 3. Kecepatan angin, Oksigen.
Pyrit, Kapur Silika , Aluminium 4. Material organik, Kayu- kertas.
3. Ukuran partikel 5. Aktivitas bakteri pengurai, Thiobacillus.

Segitiga Nyala api

1. Oksigen
2. Suhu ( Panas )
3. Bahan bakar ( Batubara )
Proses pembakaran spontan batubara :
Batubara + Oksigen ( 50 °C)
Oksidasi lanjut ( 80 ° C)
Pelepasan uap air ( 120 °C)
Titik Nyala dan pelepasan Co dan Co2 (185 °C)
Akumulasi panas ( ˃ 220 °C) SUHU PENYALAAN BATUBARA:
Batubara Bitumen terjadi ± 160-170 °C
Batubara Antrasit terjadi ± 185 °C.
 COOL.EX
COAL PROTECTION EXTRA
ANTI SELF COMBUSTION OF COAL
MENCEGAH PEMBAKARAN SPONTAN BATUBARA

Oksidasi otomatis batubara adalah proses fisika-kimia yang kompleks akibat adanya Ogsigen, Panas
dan Bahan bakar yang menghasilkan reaksi seketika hingga sulit dikendalikan, mengakibatkan
pelepasan panas hingga menimbulkan nyala api.

Coating permukaan batubara

Memperbesar ukuran butiran debu batubara
Mengurangi kelembaban batubara
Mengurangi suhu batubara
Memutus segitiga api

COOL.EX

Bekerja dengan cara melapisi partikel-partikel, mereduksi terjadinya spontaneous combustion akibat
oksidasi batubara pada kondisi cuaca ekstrim, di samping untuk menjaga kestabilan kadar air batubara,
mengikat partikel-partikel debu batubara serta menambah beratnya sehingga substrat menjadi tidak
mudah berdebu.
 COOL.EX
COAL PROTECTION EXTRA
ANTI SELF COMBUSTION OF COAL
COOL.EX adalah Formulasi senyawa Emulsi yang terdiri dari :
Flame reardant dirancang untuk memperlambat pembakaran pada batu bara dan bahan
organik lainnya.
Binder Polymer dan Supresant Agent dirancang untuk meberikan lapisan permukaan dan
meningkatkan retensi air pada permukaan Batubara

Binder Polymer mengikat debu yang memiliki manfaat ganda :

1. Ukuran partikel meningkat, dengan partikel yang lebih besar menjadi kurang
rentan menjadi debu di udara.
2. Retensi debu halus meningkat, dan untuk memberikan lapisan batubara dan
untuk mencegah kalori yang hilang selama transportasi.
3. Memperlambat pembakaarn spontan dan mengurangi konsumsi air

Manfaat : Mencegah pembakaran spontan

Mencegah kehilangan Kalori
Memperbesar ukuran butiran debu.
Mengurangi jumlah konsumsi air
Mudah di aplikasikan
 COOL.EX
COAL PROTECTION EXTRA
ANTI SELF COMBUSTION OF COAL
PRODUCT DESCRIPTION
COOL.EX Anti Self Combustion of Coal, are
required at:
Coal Transportation
Coal Stockpiles
COOL.EX is an Emulsion Consentrated
consisting of Flame Fetardant, Binder Polymer,
and Supresant Agent . The Flame reardant is
designed to retard combustion on coal and
other organic material. The Binder Polymer and
Supresant Agent are designed to accelerate
coating surfance and increase water retention
of the Coal surface. The Binder Polymer is
incorporated to bind the dust together into
larger particles, which has a twofold benefit. Advantages of using COOL.EX Long Term Anti
Self Combustion
Firstly, the particle size is increased, with larger
particles being less prone to become airborne Surface coating to retard calories lost .
dust. Surface coating to minimalize oxygen
Secondly, the retention of dust fines is
contact.
increased, and to give coal coating and to
prevent calories lost on transportation. Retard Flame on combustion materials.
COOL.EX, when used according to Reduces water consumption, Mixes easily
instructions, enables to retard selft combustion with water.
on Coal and reduction in water consumed for Improved wetting out of surface.
dust suppression purposes.
Improve penetration of dust control agents.
Saves equipment and labor costs.
No disruption to production schedule.
Easy to apply no specialized equipment
required.
Very low dilution.
 COOL.EX
COAL PROTECTION EXTRA
ANTI SELF COMBUSTION OF COAL
TYPICAL PHYSICAL PROPERTIES
Nominal application concentration : 0.6 – 0.7%
Solids : 15 - 25%
Specific Gravity @ 20C : 1.07 – 1.10
Viscosity (Brookfield) @ 20 C : 110 - 125 cps
Storage temperature : < 40 C
Freezing point : -8C
pH @ 20C : 6–8
Appearance : White Emulsion

MIXING INSTRUCTIONS
It is recommended that COOL.EX is added
directly from the drum to the water vessel,
however a dosing pump may be used if desired.
To avoid excessive foaming, COOL.EX should
be added to the water vessel after the water has
been loaded. The product self mixes during
movement.
RECOMMENDED
APPLICATION METHOD
COOL.EX should be applied by rotary pump
and spray manifold on belt conveyor or by water
cannon / gun spray on stockpiles.
APPLICATION
For Transportation
Nominal dilution is 0.5% - 0.7% in water, or 1
liter COOL.EX at a recommended maximum
coverage 18 – 22 Tons of Coal.

Diluted product should be applied as often as

required to control dust and coating the
surface . It is not necessary to stop traffic to
allow application; however care should be taken
to avoid applying excessive solution.

For stock piles

It is recommended that COOL.EX is applied at
0.6 % dilution using high preassure Stick Gun
spray

ION CHEMICAL INDONESIA

 COOL.EX
COAL PROTECTION EXTRA
ANTI SELF COMBUSTION OF COAL
ENVIRONMENTAL
All ingredients of COOL.EX have been assessed as
biodegradable. It is unlikely to have significant
effects on wastewater treatment organisms or
aquatic life; however measures should be taken to
avoid release of any chemical additives directly into
waterways.

HANDLING and STORAGE

When diluted, COOL.EX does not present any
unusual hazards. When applying the diluted
product, good industrial hygiene practices should
be used to minimize any exposure to potential skin,
PACKAGING eye or respiratory contact. COOL.EX is stable when
COOL.EX are packaged in Jerrycan 20 lt, Steel stored under normal warehouse conditions, for 2
Drum 200 lt, PE Drum 200 lt and 1000 lt years from manufacture. Do not freeze. Keep
containers. container tightly closed when not in use and keep
from direct sun shine.

COOL.EX

+62 812 9247 345

 SAFETY DATA SHEET
ANTI SELF COMBUSTION OF COAL

Version 1 Date : 14-May-2015

Product Name : Cool.ex Revision date : 15-May-2016

SECTION 1: Identification of the substance /mixture and of the company/undertaking

1.1 Product identifier

Product Name : Cool.ex
CAS No Not applicable : Not applicable

1.2. Relevant identified uses of the substance or mixture and uses advised
COOL.EX Anti Self Combustion
on Coal, are required at : Coal Transportation
: Coal Stockpiles

1.3. Details of the supplier of the safety data sheet

Supplier : PT. Ladang Gemah Ripah

Address : Jl. Raya Puspitek no. 18 Serpong
: Tangerang Selatan
Postal Code :
Phone : +62 812 9247 345:
FAX :
E-mail :

1.4. Emergency telephone number : +62 812 9247 345

SECTION 2: Hazards identification

2.1. Classification of the substance or mixture

Physical State : Liquid

Colour : Clear to light brown
Odour : None
Explosive : Non Explosive
Flammable : Non Flammable
Combustible : Non Combustible
Oxide : Non Oxidizer
Corrosion : Non Corrosion

Hazard Classification : Eye Iritation

Label Elements:
Symbol

Signal Word : Danger

Hazard Statement(s) : Causes eye irritation
Precautionary Statement(s) : Wear eye protection/face protection
: IF IN EYES, Rinse cautiously with water for several minutes.

2.2. Other hazards : None Known

Ladang Gemah Ripah

 SAFETY DATA SHEET
ANTI SELF COMBUSTION OF COAL

SECTION 3: Composition/Ingredient Information

Emulsion Consentrated consisting of :
: Flame Fetardant,
: Binder Polymer and
: Supresant Agent

There are no additional ingredients present which, within the current knowledge of the supplier and in the
concentration applicable, are classified as hazardous to health or the environment and hence require
reporting in this section.

SECTION 4: Physical and Chemical Properties

Physical State : Concentrated liquid

o
Crystalisation Point : <-5 C
o
Boiling Point : > 115 C
Flash Point : > 115 oC
Color : Emulsion Liquid
Odor : Pungent Odor
Specific gravity (25 C) : 1.07 – 1.09
PH : 6–8

SECTION 5: First Aid Measures

Eye Contact : Remove contact lenses if present, rinse eyes thoroughly with wash
solution or clean water for at least 10 minutes. Seek medical attention.
Skin Contact : Remove contaminated clothing. Wash of any skin contamination.
Launder clothing before re-use.
Ingestion : DO NOT induce vomiting. Wash out moth with water and give plenty of
water to drink.
Inhalation : If symptoms are experienced, remove source of contamination or move
victim to fresh air and obtain medical advice.
Most important : Could cause eye damage. If the eye is not washed thoroughly, there is a
symptoms and effects risk of irreversible eye damage.

SECTION 6: Fire-Fighting Measures

NOT FLAMMABLE

Extinguishing media : Use an extinguishing agent suitable for the surrounding fire.
Unsuitable Extinguishing media : None identified
Special Exposure Hazards : No special hazards
Hazardous Thermal None : None
Special Protective Equipment : None
for Fire Fighters :

Ladang Gemah Ripah

 SAFETY DATA SHEET
ANTI SELF COMBUSTION OF COAL

SECTION 7: Accidental Release Measures

Personal Precautions : Wear eye/face protection

Environmental Precautions
Methods for Spill Clean
: Prevent uncontrolled discharge into the environment (waterbodies,
: sewers)
: Embank with sand or other inert material and collect the material. Clean
: up spills as soon as they occur. Do not wash with in a sensitive
: environment.

SECTION 8: Handling and Storage

Handling : Use in a well-ventilated area. Avoid contact with eyes and skin. Caution:
: likely to cause frostbite if contact with skin occurs at cold temperatures
: Wash contaminated skin or clothing immediately after contact. Wash
hands after finishing working with the product.

Storage : Store in a cool, dry, well ventilated area. Inspect periodically for damage
or leaks. Do not store with acids and/or strong oxidizing and reducing
agents.
Spill and Leak procedures : Product is environmentally safe, but due to high concentrations, please
: dilute with plenty of water when release into the environment .
:
SECTION 9: Exposure Controls/Personal Protection

Time-Weighted Average : Not established. Workplace exposure not regulated

Engineering Measures : No special requirements
Hygiene Measures : A washing facility for eye and skin cleaning purposes should be present.
Personal Protection :
Respiratory : Not required
Hands : Wear gloves if hand contamination is likely. Suitable glove materials are
neoprene and nitrile rubber. Non suitable are leather gloves
Contaminated gloves should be carefully rinsed with water before re-use.
Eyes : Use suitable eye protection if eye contact is likely. Most materials for
protective goggles and face visors will probably be suitable. Wash off any
contamination immediately.
Skin : Normal working clothes are suitable. Cover legs and arms

SECTION 10: . Stability and Reactivity

Reactivity Can react with strong reducing or oxidizing agents.

:
Chemical Stability Chemical Stability Stable under recommended storage and handling
:
conditions. o
Conditions to Avoid Temperature >350 C.
:
Incompatible compatible with many materials. React with sulfuric acid.
:
Hazardous Decomposition None when used according to identified uses, does not decompose
:
Products
Possibility of Hazardous Can react violently with some strong reducing or oxidizing agents.
:
Reactions

Ladang Gemah Ripah

 SAFETY DATA SHEET
ANTI SELF COMBUSTION OF COAL

SECTION 11: Toxicological information

LD50 (oral) : 900-2100mg/kg

LD50 (dermal)
LC50
Skin Corrosion/Irritation
Eye Damage/Irritation
Respiratory/Skin
Sensitization
Mutagenicity
Carcinogenicity
Reproductive Toxicity
Specific Target Organ
Toxicity
Aspiration Hazard
: 5000mg/kg
: Not determined
:
: Not irritating to skin
: May cause serious eye damage
: Not sensitizing
: Not mutagenic
: Not carcinogenic
:
Not reproductively toxic
:
: None
: Not acutely toxic by inhalation

SECTION 12: Ecological Information

N/A

SECTION 13: Disposal Considerations

N/A

SECTION 14: Transportation Information

N/A

SECTION 15: Regulatory Information

N/A

SECTION 16: Other Information

N/A

Prepared On: October 2, 2017

Ladang Gemah Ripah

PT. LADANG GEMAH RIPAH
Jl. Raya Puspitek B1 No. 18
Bakti Jaya - Serpong
Tangerang Selatan
coolex.gemaripah@gmail.com

+62 812 9247 345