PETUNJUK PENGOPERASIAN &

PEMELIHARAAN

INSTALASI PENGOLAHAN AIR LIMBAH (IPAL)

KAPASITAS 20 M / HARI

Client:
PT. ABADI PRIMA INTI KARYA

Proyek:
RUSUN UGM
Gang Kinanthi Kel. Catur Tunggal Kec. Depok Sleman – D.I. Yogyakarta

PT. RECKAT COMPOSITES DELMIMA

Workshop : JL. Raya Ciangsana No. 78, Ciangsana, Gunung Putri Bogor 16968
Head Office : Villa Nusa Indah 3 Blok KD.5 No.2, Bojongkulur, Gunung Putri, Bogor
16969
Telp. 021-8241 1971, Fax. 021-82435209
Email : marketing@reckat.com / Website : reckat.com
 PT. RECKAT COMPOSITES DELMIMA
DAFTAR ISI

Halaman
KATA PENGANTAR 1
BAB I PENDAHULUAN 2
BAB II PROSES 3
2.1 Separation Tank 4
2.2 Anaerob Tank 4
2.3 Aeration Tank 4
2.4 Sedimentation Tank 5
2.5 Effluent Tank 5
2.6 Blower Room 5
BAB III DASAR PERENCANAAN 6
3.1 Inlet Water Quality 6
3.2Outlet Water Quality 6
BAB IV SPESIFIKASI PERALATAN 7
4.1 Bioreactor Tank STP System 7
4.2 Honey Comb 7
4.3 Bioball 7
4.4 Air Blower 7
4.5 Effluent Pump 7
4.6 Air Diffuser 8
4.7 Control Panel 8
4.8 Piping Installation & Valve 8
4.9 Cable & Accessories 8
BAB V PENGOPERASIAN 9
5.1 Umum 9
5.2 Standar Operasional Prosedur (SOP) 10
BAB VI PEMELIHARAAN 11
6.1 Umum 11
6.2 Pemeriksaan dan Pemeliharaan 13
6.3 Inspeksi Sebelum Penggunaan 15
6.4Inspeksi dan Pemeliharaan Berkala 16
BAB VII PENYELESAIAN MASALAH UMUM DI STP 17
BAB VIII STANDAR OPRASIONAL PROSEDUR TANGGAP DARURAT 18
BAB IX PENUTUP 19
LAMPIRAN 20

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 PT. RECKAT COMPOSITES DELMIMA
KATA PENGANTAR

Terima kasih atas kepercayaan yang telah diberikan PT. Abadi Prima Inti Karya
kepada PT. Reckat Composites Delmim untuk membangun Instalasi Pengolahan Air
Limbah Domestik (IPAL) dengan kapasitas 20 m / hari di Rusun UGM, Yogyakarta.

Buku ini disusun untuk dijadikan petunjuk dan dasar kerja operator dalam
mengoprasikan dan memelihara IPAL/STP yang ada di Rusun UGM, Yogyakarta
tersebut.

Mudah-mudahan bukuini dapat membantu para operator Sewage Treatment Plant (STP)
agar dapat lebih memahami sistem kerja STP sehingga hasil air olahan akan selalu dapat
memenuhi bakumutu lingkungan yang ada.

Bogor, Juni 2023

PT. RECKAT COMPOSITES DELMIMA

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 PT. RECKAT COMPOSITES DELMIMA

BAB I
PENDAHULUAN

Sistem Pengolahan Air Limbah (Sewage Treatment Plant/STP) ini khusus didesain untuk
mengolah air limbah yang dibuang oleh Rusun UGM, Yogyakarta ini didesain
berdasarkan kapasitas air limbah buangan sebesar 20 m / hari.
`
Fungsi dariunit STP ini adalah melakukan proses pengolahan untuk mengurangi
parameter-parameter pencemar dalam air limbah sehingga air hasil olahannya aman
untuk dibuang ke saluran umum (drainase).

Metode pengolahan air limbah pada sistem ini adalah pengolahan secara biologis dengan
menggunakan bakteri yang ditumbuhkan pada media Honeycomb (pada kondisi an-
aerob)dan Bioball (pada kondisi aerob) dimana bakteri-bakteri yang terkandung di dalam
air limbah dapat berkembang biak dengan baik pada media, sesuai kondisi lingkungannya
dan melakukan proses dekomposisi/penguraian zat-zat pencemar secara optimal.

Unit STP ini didesain dengan System BioReckat dan beroperasi secara kontinyu / terus
menerus. Air Limbah Domestik ini, akan mengalami proses pengolahan hingga
memenuhi peraturanyang dipersyaratkan dan aman untuk dibuang ke dalam saluran
drainase perkotaan.

Buku Petunjuk ini digunakan sebagai buku panduan bagi operator untuk mengoperasikan
dan memelihara IPAL agar sesuai dengan prosedur sehingga sistem dapat bekerja secara
optimal.

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 PT. RECKAT COMPOSITES DELMIMA
BAB II
PROSES

Sistem ini terdiri dari Separation Tank, Anaerob Tank, Aeration Tank, Sedimentation
Tank, Effluent Tank dan Blower Room lengkap dengan berbagai aksesoris, dengan uraian
penjelasannya sebagai berikut:

2.1 Separation Tank

Merupakan komponen pertama STP yang berfungsi meratakan aliran dan beban
limbah. Terjadi proses pencampuran (mixing) antara limbah baru dan lumpur
aktif, yang ditransfer oleh Airlift dari Sedimentation Tank, sehingga air limbah
akan mempunyai debit dan kualitas beban limbah yang seragam. Pada proses
tersebut akan menghasilkan endapan lumpur aktif yang tidak terpakai lagi
sehingga secara periodik harus dibuang menggunakan mobil tinja.

2.2 An-Aerob Tank

Di dalam bak anaerob terjadi proses penguraian air limbah oleh bakteri-bakteri
anaerob, yang menempel pada media dan yang tercampur pada air limbah sifat
bakteri tersebut adalah lebih tahan terhadap bahan-bahan kimia pembersih yang
bersifat racun. Unit ini sangat berperan penting karena bakteri pada tahap ini akan
mengurangi kandungan senyawa pencemar organic dengan signifikan, sehingga
harus benar-benar dijaga. Kemudian air limbah akan mengalir menuju Aeration
Tank.

2.3 Aeration Tank

Merupakan komponen utama dalam sistem pengolahan air limbah, pada bagian
ini terjadi penguraian zat-zat pencemar (senyawaorganik) secara aerob (dengan
udara). Di dalam Aeration Tank ini, air limbah dihembus dengan oksigen,
sehingga mikroorganisme aerob pada air limbah dan yang menempel di media
akan menguraikan zat organik yang ada dalam air limbah. Energi yang diperoleh
dari hasil penguraian zat organik tersebut akan dipergunakan oleh
mikroorganisme untuk proses pertumbuhannya. Dengan demikian akan tumbuh
dan berkembang biomasa dalam jumlah besar, yang akan menguraikan senyawa
polutan yang ada di dalam air limbah. Untuk suplai udara menggunakan Air

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 PT. RECKAT COMPOSITES DELMIMA
Blower dan Diffuser, yang berfungsi menciptakan gelembung-gelembung udara
halus (fine bubble) agar proses penyerapan oksigen oleh mikroorganisme dapat
lebih optimal.

2.4 Sedimentation Tank

Sistem ini digunakan untuk mengendapkan partikel-partikel floc (activated
sludge/Lumpur aktif) yang terlepas dari dalam Aeration tank. Sebagian lumpur
aktif akan dikembalikan kedalam Separation Tank melalui Airlift System. Airlift
System yang dipasang pada rangka ini dimaksudkan mengembalikan sebagian
besar lumpur mengendap untuk diolah kembali. Airlift menggunakan tenaga udara
yang berasal dari Air Blower. Pengembalian lumpur aktif harus kontinyu (terus
menerus) agar proses pengolahan berhasil dengan baik. Dalam Sedimentation
Tank terjadi pengendapan lumpur aktif, sedangkan air limbah yang sudah diolah
(lebih jernih) mengalir secara over flow melalui gutter masuk kedalam Effluent
Tank.

2.5 Effluent Tank

Air olahan yang berasal dari proses pengendapan, terlebih dahulu harus di
injeksikan kaporit/chlorine untuk membunuh bakteri-bakteri patogen sebelum
dibuang kesaluran drainase. Tablet chlorine harus diberikan secara berkala
dengan cara membuka tutup pipa klorinasi dan memasukkan beberapa butir tablet
Chlorine dan kemudian menutupnya kembali. Di dalam Effluent Tank ini juga
dilengkapi dengan Submersible pump/pompa celup yang berfungsi untuk
memompa/membuang air kesaluran drainase kota. Pompa bekerja secara
kontinyu/terus menerus dan otomatis. Jika level air pada Effluent Tank mencapai
ketinggian tertentu, maka pompa secara otomatis akan menyala dan memompa air
kesaluran drainase.

2.6 Blower Room

Merupakan ruang control sistem STP, dimana Air Blower dan Control Panel
berada disini. Setiap hari, operator STP harus masuk keruang ini untuk memantau
kinerja Air Blower serta pengecekan kelistrikan sistem STP.

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 PT. RECKAT COMPOSITES DELMIMA
BAB III
DASAR PERENCANAAN

3.1 Inlet Water Quality

BOD : 350 mg/L

COD : 450 mg/L

Suspended Solid : 300 mg/L

Amoniac : 50 mg/L

3.2 Outlet Water Quality

Peraturan Menteri Lingkungan Hidup dan Kehutanan

Nomor P.68 / MenLHK / Setjen / Kum.1 / 8 / 2016

BOD : 30 mg/L

COD : 100 mg/L

Suspended Solid : 30 mg/L

Amoniac : 10 mg/L

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 PT. RECKAT COMPOSITES DELMIMA
BAB IV
PERALATAN

4.1 BIO REACTOR TANK STP SYSTEM

- Model : FRP Horizontal Tank
- Material : Fiberglass Reinforced Plastic (FRP)
- Dimension : ID. 2000x L.6500
- Thickness : Dome 7 mm, Shell 6 mm
- Volume : 20 MPD
- Quantity : 2 Unit

4.2 HONEYCOMB
- Model : Wide Contact
- Material : PVC
- Quantity : 1 Unit (3.06 m3)

4.3 BIOBALL
- Model : Wide Contact
- Material : HDPE
- Quantity : 1 Lot (80000Pcs)

4.4 AIR BLOWER

- Brand : Fuji Mac
- Model : MAC 250 R
- Operation : Automatic by Timer
- Quantity : 4 Unit (2 Unit Duty, 2 Unit Standby)

4.5 EFFLUENT PUMP

- Brand : Tsurumi
- Model : Submersible Sewage Pump, Tsurumi HS. 2-4S
- Power : 0.45 kW / 1 Phase
- Operation : Automatic by Level Control
- Accessories : Gate Valve, Check Valve, Water Mur,Floating
Switch
- Quantity : 4 Unit (2 Unit Duty, 2 Unit Standby) Floating
Switch

4.6 AIR DIFFUSER

- Type : Rubber
- Size : 9 Inch
- Quantity : 12 Pcs

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 PT. RECKAT COMPOSITES DELMIMA
4.7 PANEL CONTROL
- Brand :Indoor
- Type : Push Bottom
- Display : Indicating Lamp
- Component : Merlin Gerlin, Telemecanique, Omron, etc
- Quantity : 2 Unit

4.8 PIPING INSTALLATION & VALVE

- Pipe PVC : Rucika, Wavin or Equal (AW Class)
- Pipe GIP : Spindo, Bakrie or equal (medium Class)
- Valve : Kitz or Equal, Sanking / KDJ or Equal
- Quantity : 1 Lot

4.9 CABLE & ACCESSORIES

- Type : NYY 2 X 2.5
- Merk : Supreme, Kabelindo or Equal
- Accessories : Conduit Pipe & Flexible, Cilpsal or Equal
- Quantity : 1 Lot

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 PT. RECKAT COMPOSITES DELMIMA
BAB V
PENGOPERASIAN
5.1 Umum
No. Peralatan Sistem Operasi Keterangan

Separation Tank - Bekerja secara kontinyu meratakan beban

1. -Inlet Pipe limbah dan menerima aliran lumpur aktif - 1 Unit
- Air Lift Pipe dari Sedimentation Tank

2. An-Aerob Tank - Sebagai tempat perkembang-biakan bakteri - 1 Unit

- Honey Comb an-aerob (3.06 m3)

Aeration Tank - 30Pcs

- Bekerja secara kontinyu, dan volume udara
3. - Air Diffuser
diatur dengan menggunakan valve
- 1 Lot
- Sebagai tempat perkembang-biakan bakteri
- Bio Ball (80000)
Aerobic

4. Sendimentation Tank - Bekerja secara manual dan kontinyu, dan

- 1 Unit
- Air Lift System volume aliran diatur dengan menggunakan
vavle

Effluent Tank
- Chlorination Pipe - Sebagai tempat untuk memasukan Tablet - 1 Unit
Chlorine ke dalam tangki dengan cara
membuka penutup pipa secara manual.

5. - Effluent Pump - Bekerja secara auto berdasarkan Floating - 4 Unit

Switch (2 run + 2 stand
- Pompa akan jalan bersama jika level air by)
tinggi dan berhenti jika level air rendah
- Bekerja secara bergantian secara manual
dengan menggunakan Selector Switch

Blower Room
- Air Blower - Bekerja secara kontinyu 24 jam. Sistem - 4 Unit
distribusi udara diatur secara manual dengan (2 run + 2 stand
6. menggunakan valve ke tiap tank by)
- Bekerja secara bergantian secara auto
berdasarkan timer.

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 PT. RECKAT COMPOSITES DELMIMA
5.2 Standar Operasional Prosedur (SOP) Pengoperasian

Unit pengolahan limbah ini dirancang dengan sistim pengoperasian otomatis. Dan
pengoperasiannya dikendalikan berdasarkan level air di dalam setiap bak-bak
penampungan. Meskipun sistim ini didesain secara otomatis, namun untuk
mengantisipasi terjadinya trouble, dalam pengoperasian dapat dilakukan secara manual,
agar sistim dapat terus berjalan dengan baik.

Tahapan yang harus dilakukan dalam pengoperasian ini, yaitu :

1. PERSIAPAN PENGOPERASIAN SISTEM

 Periksa saringan (Basket Screen) pada area Inlet dan Rotary Meter pada Outlet
Effluent supaya tidak terdapat kotoran yang menyangkut.
 Pastikan semua Chemical Tank telah berisi larutan kimia (kaporit / Chlorine).
 Pada panel kontrol, hidupkan semua Circuit Breaker.
 Aktifkan sistem kontrol dengan memutar Selector Switch ke arah ON.
 Pastikan semua lampu indikator telah menyala, yang berarti sistem siap
untuk dioperasikan.

2. Pengoperasian Sistem :
2.1.Pengoperasian Secara Otomatis
 Putar semua Selector Switch kearah “AUTO”.
 Untuk mematikan pengoperasian putar Selector Switch kearah “OFF”.

2.2. Pengoperasian Secara Manual

 Putar semuaSelector Switchkearah “MAN” (manual).
 Untuk pengoperasian secara manual putar selector switch kearah “MAN”
(manual)
 Tekan push button “ON” untuk menghidupkan pompa dan untuk mematikannya
tekan push button “OFF”
 Untuk mematikan proses kembalikan Selector Switch ke posisi OFF

Catatan :

Sebelum mengoperasikan instalasi pengolahan air limbah ( IPAL ). Operator

bertanggung jawab penuh atas instalasi, harus mengorganisir dan menginstruksikan
tindakan–tindakan yang tepat dan bertanggung jawab atas pengoperasian instalasi
tersebut dan juga untuk meminimalisir kejadian yang tak terduga.

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 PT. RECKAT COMPOSITES DELMIMA
BAB VI
PEMELIHARAAN

6.1 Umum

1. Pencegahan kebakaran yang disebabkan oleh steker dan lain-lain :

 Periksa tidak ada debu di atas colokan dan tidak ada komponen yang longgar atau
lepas.
 Debu atau sambungan yang longgar dapat menyebabkan hubungan pendek,
sengatan listrik dan kebakaran.

2. Periksa hal-hal dibawah ini setelah pekerjaan pemeliharaan :

 Pintu panel ditinggal dalam posisi terkunci.
 Tenaga listrik telah dinyalakan kembali.
 Tidak ada yang tertinggal disekitar blower atau control panel.

3. Periode Pemeriksaan
 Pemeriksaan pertama dilakukan sebelum pengoperasian dimulai, pada saat test
dan commissioning.
 Pemeriksaan selanjutnya sebaiknya dilakukan setiap bulan sekali.
 Periksa tablet chlorine dalam pipa klorinasi dan masukkan tablet chlorine jika
diperlukan setiap 1 minggu sekali.
 Periksa waktu penyedotan sludge, lakukan penyedotan jika memang diperlukan,
diperkirakan setiap 2 tahun sekali.

4. Lakukan pekerjaan operasional dan pemeliharaan sesuai dengan peraturan termasuk

standard teknis pemeliharaan dan pembersihan.

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 PT. RECKAT COMPOSITES DELMIMA

NO. KETERANGAN PENGINGATAN

1 Penggunaan Toilet  Gunakan kertas tissue pada toilet seperlunya

 Jangan memasukkan kain, kertas atau
product sanitary yang tidak mudah larut ke
dalam toilet
 Jangan menggunakan zat-zat kimia yang
mengandung asam hydrochloric untuk
membersihkan toilet
Gunakan air bersih, air hangat.
Obat pembubuh serangga, deodorizer tidak
dianjurkan penggunaanya

2 Dapur  Jangan menggunakan zat kimia pembersih

untuk mencuci sayuran yang akan dimasak
 Pisahkan minyak yang ikut mengalir kedalam
tangki dengan menggunakan bak penangkap
lemak (GreaseTrap)

3 Kebersihan Kamar Mandi Jangan terlalu banyak menggunakan karbol dan

sejenisnya untuk membersihkan kamar mandi

4 Mencuci Jangan terlalu banyak menggunakan zat pemutih

5 Pengoprasian Blower Jangan mematikan sumber tegangan

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 PT. RECKAT COMPOSITES DELMIMA
6.2 Pemeriksaan Dan Pemeliharaan

ITEM KLASIFIKASI KETERANGAN

NO

A Grease Trap Pembersihan sampah / 1. Periksa screen dari kotoran yang tertahan
(Supplied by kotoran / lemak / minyak (sisa makanan, dll) angkat dan buang
Other) kotoran, sebaiknya dilakukan setiap hari
2. pemeriksaan lemak, angkat dan buang,
sebaiknya dilakukan 1 minggu sekali atau
lebih sering, terutama untuk mencegah bau
yang tidak sedap

B Separation Pembersihan sampah / Periksa screen dari kotoran yang tertahan,

Tank kotoran angkat dan buang kotoran, sebaiknya dilakukan
setiap hari

Volume Lumpur Aktif Pembuangan lumpur aktif yang berlebihan

setiap 2 tahun sekali

C An-Aerob Pembersih sampah / Periksa media dari kotoran yang tertahan,

Tank kotoran angkat dan buang kotoran, sebaiknya dilakukan
1 minggu

Volume Lumpur Aktif Kuras setiap 2 tahun sekali, setelah dilakukan

pengurasan harus ditambahkan bakteri starter
(Anaerob) baru untuk meminimalisir hilangnya
bakteri saat pengurasan

D Aeration Tank Supply Oksigen 1. Pastikan bahwa blower beroperasi dengan

normal, apabila blower tidak beroperasi
selama lebih dari 24 jam, harus
ditambahkan bakteri starter (Aerobic) baru
pada Aeration Tank.
2. Pastikan supply udara dari blower normal
3. periksa jangan sampai ada kebocoran pada
pipa udara

Volume Lumpur Aktif 1. Jika volume lumpur aktif sudah berlebihan

≥ 50% didalam Aeration Tank, maka harus
segera dibuang
2. Pembuangan lumpur aktif yang berlebihan
disarankan menggunakan mobil tinja

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PT. RECKAT COMPOSITES DELMIMA

E Sedimentation Air Lift 1. Pastikan aliran air lift system berjalan

Tank normal
2. Pastikan jalur pipa air lift tidak bocor

Endapan / Sludge Apabila terdapat endapan pada Sedimentation

Tank berarti sistem berjalan baik dan bila
dalam waktu 1.5 jam, contoh air yang disimpan
dalma botol menjadi bening bagian atas, ini
berarti Supply Oksigen (O2) cukup selama
proses Aerasi

Bulking Sludge Flok terlihat besar dan tidak mudah mengendap

(Melayang/Sludge Bulked). Kasus ini
disebabkan Over Loading (nilai BOD yang
masuk melebihi kriteria desain)sehingga
kurang Oksigen (O2) selama proses aerasi

F Effluent Tank Pipa Klorinasi Pastikan terdapat Tablet Chlorine pada pipa
klorinasi. Lakukan pengecekan tablet klorin
setiap 1 minggu sekali.
Pipa Outlet
1. Pastikan tangki tidak bocor
2. Periksa pipa outlet tidak bocor dan tidak
ada sumbatan
Effluent Pump
1. Pastikan pompa berjalan normal
2. Periksa jangan sampai ada sumbatan pada
pompa

G Blower Room Air Blower 1. Bersihkan saringan udara, tiap bulan

sekali
2. Lakukan penggantian saringan udara
setiap tahun
3. Pastikan supply listrik untuk blower
terpenuhi
4. Pastikan kondisi blower menyala
semuanya
5. Pastikan tidak ada kebocoran pipa saluran
dari blower ke dalam tangki

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 PT. RECKAT COMPOSITES DELMIMA

6.3 Inspeksi Sebelum Penggunaan

a. Cek dokumen aplikasi dan sistem pengolahan limbah yang berkesesuaian

b. Cek lingkungan di sekitar sistem pengolahan limbah
c. Cek informasi di sekitar pengolahan limbah yang diperlukan untuk
operasional dan pemeliharaan
d. Cek kondisi blower dan operasionalnya
e. Periksa bagian dalam sistem :
 Ketinggian air
 Apakah semua komponen lengkap dan dalam kondisi yang baik
 Kondisi Aerasi
 Periksa Tablet chlorine
f. Periksa apakah tindakan yang diperlukan untuk mengurangi bau tak sedap
harus diambil.

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 PT. RECKAT COMPOSITES DELMIMA
6.4 Inspeksi Dan Pemeliharaan Berkala

Periode
Jenis
Titik Inspeksi
Pemeriksaan 1 1 3 6 12 2
mgg bln bln bln bln thn

Grease Trap  Screen √

 Minyak& Lemak √

Separation Tank  Kuras Lumpur √

An-Aerob Tank  Kuras lumpur √

Aeration Tank  Penyumbatan diffuser √

Sedimentation  Air lift √

Tank  Kuras lumpur √

Effluent Tank  Tablet Chlorine √

 Kebocoran Pipa √
 Penyumbatan pompa √
 Floating Switch √

Air Blower  Filter Udara √

 Kondisi mesin √
 Kebocoran pipa √

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 PT. RECKAT COMPOSITES DELMIMA
PENYELESAIAN MASALAH UMUM DI STP
Permasalahan
Tidak ada aliran udara
atau aliran udara di
BakAerasi kecil
Air lift pump tidak
mengalir dari sedimentasi
ke bak aerasi
Pompa tidak berjalan
pertama kali
Aliran air kecil atau tidak
mengalir
Pompa tidak bergantian
secara otomatis
Air outlet timbul bau
BOD tidak tercapai
BAB VII
Kemungkinan Penyebab
1. Blower tidak terhubung
dengan power supply
2. Kerusakan elektrik
3. Filter blok
4. Pemipaan bocor
5. Valve Tertutup
6. Valve Rusak
1. Valve tertutup
2. Valve rusak
3. Tidak ada power supply
4. Pemipaan bocor
5. Volume lumpur berlebih
dan terjadi sumbatan
1. Tidak ada power supply
2. Otomatis tidak berfungsi
1. Saringan pompa tersumbat
2. Pemipaan bocor
1. Switch di posisi manual
atau off
2. Komponen timer rusak
1. Kekurangan bakteri
pengurai
2. Tablet klorin kosong
3. Aerasi tidak berfungsi
4. Volume lumpur berlebih
5. Belum dilakukan cek
laboratorium
6. Over Capacity
17
Solusi
1. Cek koneksi dan voltase
2. Cek kondisi elektrik dengan
alat tes
3. Bersihkan filter udara
4. Sambungan dan perbaiki
kebocoran
5. Buka valve
6. Buka valve lama, ganti dengan
valve baru
1. Buka valve
2. Buka valve lama, ganti dengan
valve yang baru
3. Cek koneksi dan voltase
4. Sambung dan perbaiki
kebocoran
5. Kuras lumpur di bak
sedimentasi dan bersihkan
pipa air lift
1. Cek koneksi dan voltase
2. Cek water level control
1. Bersihkan saringan pompa
2. Sambung dan perbaiki
kebocoran
1. Pindahkan switch di control
panel keposisi auto
2. Perbaiki dan ganti komponen
timer auto
1. Tambahkan bakteri starter
2. Isikan tablet klorin pada
tabungklorin
3. Cek kondisi blower dan
pemipaan difusser
4. Cek volume lumpur, kuras
dengan mobil pengambil
lumpur yang memiliki izin
limbah B3
5. Lakukan pengecekan
laboratorium untuk
mengetahui hasil pengolahan
limbah
6. Ukur dan pastikan debit
limbah tidak melebihi
kapasitas STP
PT. RECKAT COMPOSITES DELMIMA
BAB VIII
Sistem Operasional Prosedur (SOP) Tanggap Darurat

1. Apabila hasil analisa air limbah melebihi standard Baku Mutu :

 Periksa air limbah influent yang masuk ke IPAL. Lakukan penanganan sesuai
penyimpangan yang ditemukan.
 Periksa proses yang berlangsung di IPAL. Lakukan penanganan sesuai penyimpangan
yang ditemukan.
 Periksa seluruh mesin dan peralatan IPAL. Lakukan penanganan sesuai penyimpangan
yang ditemukan.
 Melakukan penutupan outlet saluran IPAL
 Melakukan penghentian sementara proses produksi

2. Apabila aliran listrik utama di IPAL pada melebihi dari 2 (dua) jam. Hidupkan genset
Gedung, hal ini untuk mencegah bakteri Aerob kolaps/mati karena tidak ada supply
oksigen. Apabila dalam 24 jam listrik masih dalam kondisi padam penambahan bakteri
starter Aerob harus dilakukan.

3. Apabila terjadi kebocoran/keretakan bak atau kolam IPAL (akibat gempa bumi tau hal
lainnya). Proses IPAL dihentikan sementara. Selanjutnya melakukan pemeriksaan dan
perbaikan setelah kondisi dinilai aman.

4. Apabila terjadi kecelakaan tersebut ke kolam/bak IPAL maka diberi pertolongan pertama di
tempat kejadian. Selanjutnya segera dibawa ke klinik/rumah sakit terdekat untuk
mendapatkan pertolongan medis lanjutan.

5. Apabila terjadi permasalahan pada equipment yang menyebabkan banjir pada IPAL dan
tercampurnya seluruh air limbah pada sistem. Hal ini menyebabka matinya bakteri, baik
aerob atau anaerob. Proses IPAL harus dihentikan dan dilakukan pengurasan pada setiap
bak STP serta penambahan bakteri starter ketika limbah sudah masuk STP.

6. Khusus Rumah Sakit apabila IPAL memiliki sumber air limbah yang berasal dari
Laboratorium dan mengandung bahan kimia atau reagen harus melalui bak Neutralizing
sebelum masuk IPAL. Karena apabila senyawa kimia masuk kedalam STP maka bakteri
Anaerob dan Aerob mati karna terpapar senyawa/bahan kimia laboratorium, selain itu
minimalisir tersebarnya senyawa kimia ke badan air. Apabila senyawa kimia tersebut
masuk ke dalam IPAL maka harus dilakukan pengursan.

18
 PT. RECKAT COMPOSITES DELMIMA
BAB IX
PENUTUP

Demikian buku Operational Manual ini dibuat, semoga buku operation manual ini dapat
berguna dalam pelaksanaan pengoprasian dan pemeliharaan peralatan Sewage Treatment
Plant (STP) yang terpasang di Rusun UGM, Yogyakarta.

Bogor, Juni 2023

PT. RECKAT COMPOSITES DELMIMA

19
PT. RECKAT COMPOSITES DELMIMA

LAMPIRAN

20
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  %(685(725($')25<2856$)(7<
Be sure to thoroughly read and understand the SAFETY PRECAUTIONS given in this section before using
the equipment in order to operate the equipment correctly.
The precautionary measures described in this section are intended to prevent danger or damage to you or
to others. The contents of this manual that could possibly be performed improperly are classified into two
categories: WARNING, and CAUTION. The categories indicate the extent of possible damage
or the urgency of the precaution. Note however, that what is included under CAUTION may at times
lead to a more serious problem. In either case, the categories pertain to safety-related items, and as such,
must be observed carefully.

WARNING : Operating the equipment improperly by failing to observe this precaution may possibly
lead to death or injury to humans.
CAUTION : Operating the equipment improperly by failing to observe this precaution may possibly
cause injury to humans and other physical damage.
● NOTE : Gives information that does not fall in the WARNING or CAUTION categories.
● Explanation of Symbols:
：The mark indicates a WARNING or CAUTION item. The symbol inside the mark describes the
precaution in more detail ("electrical shock", in the case of the example on the left).
：The mark indicates a prohibited action. The symbol inside the mark, or a notation in the vicinity of
the mark describes the precaution in more detail ("disassembly prohibited", in the case of the
example on the left).
：The mark indicates an action that must be taken, or instructs how to perform a task. The symbol
inside the mark describes the precaution in more detail ("provide ground work", in the case of the
example on the left).

35(&$87,216727+(352'8&763(&,),&$7,216
CAUTION
Do not operate the product under any conditions other than those for which it is speci-
Frequency
fied. Failure to observe the precaution can lead to electrical leakage, electrical Voltage
shock, fire, water overflow or other problems.

35(&$87,216'85,1*75$163257$1',167$//$7,21
WARNING
Use an appropriate lifting equip- Install the product properly in
ment to lift the unit. Improper accordance with this instruction
lifting may result in the fall of manual. Improper installation
the product which could cause may result in electrical leakage,
damage of the product or electrical shock, fire, water
human injury. leakage, or injury.
Electrical wiring should be Provide a secure grounding
performed in accordance with all dedicated for the product. Never
applicable regulations in your fail to provide an earth leakage
country. Imperfect wiring or circuit breaker and a thermal
neglecting the installation of overload relay in your starter or
proper equipment will cause control panel (Both available on
electrical leakage or fire. the market). If an electrical
leakage occurs by due to a
product failure, it may cause
electrical shock.
Use a power outlet that has a sufficient rating and has been exclusively Power
provided for the pump. If the power outlet is shared with other equipment, Supply
it can lead to an abnormal heat of the outlet and can cause fire as a Capacity
result.


 CAUTION
Be sure to provide a ground wire
securely. Do not connect the
ground wire to a gas pipe,
water pipe, lightening rod, or
telephone ground wire. Improper
grounding could cause electri-
cal shock.
Do not scratch, fold, twist, make
alterations, or bundle the cable, or
use it as a lifting device. The cable
may be damaged, which may
cause electrical leakage, short-
circuit, electrical shock, or fire.
Install the discharge pipe
securely so that no water leakage
may occur. In addition, It is
suggested to provide a stand-by
pump in case of flooding. Failure
to do so may result in damage
to nearby walls, floors, and
other equipment.
This pump is neither dust-proof nor
explosion-proof. Do not use it at a
dusty place or at a place where
toxic, corrosive or explosive gas is
present. Use in such places
could cause fire or explosion.
If a hose is used for the discharge
line, take a measure to prevent the
hose from shaking. If the hose
shakes, you may be wet or
injured.
35(&$87,216'85,1*7(6723(5$7,21$1'23(5$7,21
WARNING
Never try to operate the pump if
somebody is present in the pump
sump. If an electrical leakage
occurs, it can cause electrical
shock.
Never start the pump while it is
suspended, as the unit may jerk
and could lead to injury.
CAUTION
Do not operate the product under
any voltage other than described
on the nameplate with the voltage
variation limit within ±10%. If it is
operated with a generator, it is
strongly suggested not to operate Rated
Voltage
other equipment with the same
generator. Failure to observe this caution
may cause malfunction and breakdown
of the product, which may lead to
electrical leakage or electrical shock.
Do not use the pump for oil, sea
water, or strong acid. Use for
these liquid may result in the
damage of the pump. For oil,
sea water,
or strong acid

Prevent a metallic object or dust
from sticking to the power plug.
Adhesion of foreign object to the
plug could cause electrical
shock, short-circuit, or fire.
Do not use the cabtyre cable, power
plug, or power outlet if it is damaged
or it is not closely fitted. Connect
every conductor of the cabtyre cable
securely to the terminals. Failure to
observe this can lead to electrical
shock, short-circuit, or fire.
When the product will be carried by
hand, decide the number of persons
considering the mass of the product.
When lifting up the product, do
not attempt to do it by simply
bowing from the waist. Use the
knees, too, to protect your back.
Allow the pump to suck as few
foreign object as possible. If there
is a risk that the pump could be
buried under the sediment, place it
on a solid base like concrete
block. Failure to do so may
result in breakdown of the
pump and could cause electri-
cal leakage or short circuit.
When changing power connection is
needed to correct the direction of OFF
rotation, be sure to turn off the
power supply (earth leakage circuit
breaker, etc.), and perform the work
after making sure that the impeller
has stopped completely. Failure to
do so may lead to electrical
shock, short-circuit, or injury. STOP
Do not touch the product with bare
hands during or immediate after
the operation, as the product may
become very hot during operation.
Failure to observe this caution
may lead to be burned.
Do not run the product dry or
operate it with its gate valve
closed, as doing so will damage
the product, which may lead to
electrical leakage or electrical
shock.
 CAUTION




 





 
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electrical shock, or fire.



Failure to observe
this caution could cause it to
malfunction or to operate abnor-
mally, which may lead to electri-
cal leakage or electrical shock.

35(&$87,216'85,1*0$,17(1$1&($1',163(&7,21
WARNING
Absolutely turn off the power OFF Do not disassemble or repair any
supply or disconnect the plug parts other than those designated
before starting maintenance or in the operation manual. If repairs
inspection. Do not work with wet are necessary in any other than
hands. Failure to observe these the designated parts, consult with
cautions may lead to electrical the dealer where it was
shock or injury. STOP purchased or Tsurumi representa-
tive. Improper repairs can
In case any abnormality (excessive result in electrical leakage,
vibration, unusual noise or odor) is electrical shock, fire, or water
found in the operation, turn the OFF leakage.
power off immediately and consult
with the dealer where it was
purchased or Tsurumi representa-
tive. Continuing to operate the
product under abnormal condi-
tions may result in electrical
shock, fire, or water leakage.
CAUTION
After reassembly, always perform a test operation before resuming use of the
product. Improper assembly can result in electrical leakage, electrical Test
shock, fire, or water leakage. operation

35(&$87,217232:(5287$*(
WARNING
power
In case of power outage, turn off the power supply. The product will resume outage
operation when the power is restored, which presents serious danger to
people in the vicinity. OFF

27+(535(&$87,21
CAUTION
Never use the product for potable water. It may present a danger to human
health. Potable
Water


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Oil Lifter
Mechanical Seal
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Model Bore Phase Starting Output Max.Head Max.capacity WHT
Method (m) (m3/min)
(mm) (kW) (ft.) (GPM) (kg)
12 0.200
HS2.4S 50 1 Capacitor-Run 0.4 39 53 11.3
12 0.200
HSE2.4S 50 1 Capacitor-Run 0.4 39 53 11.9
12 0.200
HSZ2.4S 50 1 Capacitor-Run 0.4 39 53 11.3
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59/62
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61/55 19.0
HS3.75S 80 1 Capacitor-Run 0.75 18/19
59/62
0.30/0.23
79/61 19.6
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59/62
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HSZ3.75S 80 1 Capacitor-Run 0.75 18/19
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HS2.4S HS2.75S / HS3.75S
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Red(Brown) Capacitor
Red Red Blue
L1 Circle Thermal Protector
Black Capacitor
Red(Brown) Red Blue Blue
White(Blue) L1
White
L2
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Frame Grounding White(Blue)
Green White Main
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Grounding
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Yellow/Green Aux.Coil
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Automatic Operation Circuit ( Level Relay Uint)

HSE2.4S
Power Supply: Single-Phase
Level Relay Unit
Red(Brown)

L1 Black
Triac

White(Blue) Electrode
L2 Transformer
White
Green
(Green/Yellow) Capacitor
Red Red Blue

Black
Ground White
Main Aux.
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Frame Coil
Grounding Protector

Green

Automatic Operation Circuit Automatic Operation Circuit

HSZ2.4S HSZ2.75S / HSZ3.75S

Power Supply: Float Switch (Normally open contact) Power Supply: Float Switch (Normally open contac)
Single-Phase Single-Phase Circle Thermal Protector
Capacitor Red(Brown) Capacitor
Red(Brown) Red Red Blue Red Blue Blue
L1 L1
Black
White(Blue) White Heater Black
White(Blue) White L2 Main
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Green
Protector
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RSHUDWHWKHSXPSLVPPIURP Level Relay Unit
WKHERWWRPRIDSXPS
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Water
Level Relay Unit Pump Level Condition
[Switch on] Level Relay
The electrodes of the level relay unit are Unit
submerged, causing the current to operate
the pump.
Start
Operation Drop
Level Relay Unit (Drainage)
Electrode

(Detection Time : more than one (1) second)

As the water level drops and the water

surface recedes from the electrodes, the
timer trips to drain water.
Operation Drop
(Drainage)

(Electrodes open Trips the timer)

The draining of water by the timer lasts

approximately 1 minute.
※ If the water surface comes in contact for more than
one (1) second with the electrodes within 1 minute,
the pump will operate continuously even though the Operation Drop
timer has tripped. (Drainage)

The pump will stop 1 minute later.

Stop Rise

※ The pump will also stop after a continuous

dry run, in some cases.

When the water level rises and the water

surface comes in contact for more than one (1)
second with the electrodes, the pump will
restart. Start
Operation Drop
(Drainage)

(Detection Time : more than one (1) second)


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Interval Inspection Item
Measuring the operating current To be within the rated current
Daily Measuring the power voltage Power supply voltage variation
= within ± 10% of the rated voltage
Measuring the insulation resistance Insulation resistance reference value = 1MΩ minimum
Monthly [NOTE] The motor must be inspected if the insulation resistance is considerably lower
than the last inspection.
Inspecting oil 1,000 hours or 6 months, whichever comes first.
Semi-yearly
Inspection of liffting rope Replace if damage, corrosion, or wear has occurred to the rope.
Remove if foreign object is attaching to it.
Changing oil 2,000 hours or 12 months, whichever comes first.

Yearly Changing the mechanical seal

[NOTE] The inspection and replacement of the mechanical seal requires specialized
equipment. To have this operation performed, contact the dealer where this
equipment was purchased, or the Tsurumi sales office in your area.
Overhaul The pump must be overhauled even if the pump appears normal during operation.
Once every Especially, the pump may need to be overhauled earlier if it is used continuously.
2 to 5 years [NOTE] To overhaul the pump, contact the dealer where it was purchased, or the
Tsurumi sales office in your area.

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Specified Oil: Turbine Oil VG32 (non-additive)

Unit : m

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Pump Model Specified
7KHSDFNLQJRUWKH2ULQJIRUWKHRLOSOXJPXVWEH Volume
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Part Replacement condition

Mechanical Seal When oil in oil compartment becomes milky.
Lubricant ; Turbine Oil VG 32(non-additive) Every 12 mouths or after 2,000 hours of use, whichever comes first.
Packing, O-Ring Each time pump is disassembled or inspected
V-Ring When ring is worn, and each time pump is disassembled or inspected
Shaft sleeve When it becomes worn

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Casing Packing
([DPSOH
Shaft Sleave

Impeller
Plain Washer

2 Hex.Nut
Spring Washer
Pump Casing
Stirrer

Strainer Stand

Hex.Bolt

Hose Coupling

Packing
Plain Washer
Hex.Nut

1 Hex.Bolt

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WRÀDNHRII Casing Packing
Shaft Sleeve


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DUHD
Problem
Pump fails to start; or, starts
but stops immediately.
Pump starts but stops
immediately, causing the
motor protector to trip.
The pumping volume is low.
Pump generates vibration or noise.
The pump does not stop
automatically.
7KHIROORZLQJLQIRUPDWLRQLVUHTXLUHGZKHQRUGHULQJUHSDLUVRUPDNLQJRWKHULQTXLULHV
Product model
Manufacturing number
Purchase date
Remarks
'LVSRVDORI3URGXFW
3URSHUO\GLVSRVHRIWKHSURGXFWE\GLVDVVHPEOLQJLWSUHVRUWLQJWKHFRQWHQWVDQGVHQGLQJWKHPWRWKHZDVWH
PDWHULDOWUHDWPHQWVLWH
Possible cause
No proper power is supplied
(i.e. power outage).
Plug is not inserted.
Open circuit in cabtyre cable or poor
connection.
Malfunction in float.
Electrode is insulated by debris.
Malfunction in level relay unit.
Foreign matter is wedged in the impeller,
causing the motor protector to trip.
The movement of the stop float is
obstructed, causing the start float alone to
perform the start and stop operations.
The voltage is too low.
A 50Hz unit is used at 60Hz.
The pump has been operated for a long
time with its strainer stand clogged.
Malfunction of motor (seizure or water
leakage).
The pump is drawing in too much mud.
The impeller is worn.
The hose is clogged or kinked at its
midspan.
The strainer stand is clogged or is buried.
The motor rotates in reverse.
A 60Hz pump is used at 50Hz.
Motor bearings are damaged.
The movement of the floats is obstructed.
The switch in a float is faulty.
The water level of the (stop) float is set
lower than the pump's minimum possible
operating water level.
Malfunction in level relay unit
Electrode is shorted by debris.
Influence by electrical device in the vicinity
of the pump.

Countermeasure
Contact the electric power company or an electrical
repair shop.
Connect the plug.
Check whether there is an open circuit in the
cabtyre cable or wiring.
Remove obstacles and check the operation of the
float.
Use sandpaper to remove the debris.
Repair or replace the level relay unit.
Inspect the pump and remove the debris.
Remove obstacles and check the operation of the
stop float.
Provide the rated voltage or use an extension
cable that meets the specifications.
Check the nameplate and replace the pump or the
impeller.
Remove the debris from the strainer stand.
Repair or replace.
Place a concrete block under the pump to prevent
the pump from drawing in excess mud.
Replace the impeller.
Minimize the bends of the hose, and if the pump is
used in a dusty area, place it inside a mesh basket
during operation.
Remove the debris from the strainer stand.Place a
concrete block under the pump to prevent the
pump from drawing in excess mud.
Change the power connection.
Check the nameplate and replace the pump or the
impeller.
Replace the bearings.
Remove the blockage. Or, replace the part.
Set the water level of the (stop) float higher than the
pump's minimum possible operating water level.
Repair or replace the level relay unit.
Use sandpaper to remove the debris.
Check whether there are any wires that are tangled
around the electrode. Check whether there are any
electrical devices that could generate
electro-magnetic interference, and relocate the unit
as necessary.
Instruction Manual

FujiMAC Air Pump

Model :
□ MAC40RII □ MAC60RII □ MAC60RII
□ MAC100RII □ MAC120RII □ MAC120RII
□ MAC200RII □ MAC250RII □ MAC250RII

Serial number :

Installation Date :

T20769EU-7
INSTRUCTION MANUAL
Be sure to read through this manual to gain full understanding before proceeding to actual operation.
Please retain this manual for future reference.

SAFETY PRECAUTIONS
Read the precautions carefully before operating the unit. The contents of this section are vital to
ensure safety. Please pay special attention to the following sign.

• WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious
injury.

• CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate
injury and/or property damage.

WARNING
This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been given
supervision or instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or
similarly qualified persons in order to avoid a hazard.

For Home Users

• WARNING – Preventing electrical shock
Do not try to open or repair the pump yourself. Only trained personnel can provide the
overhaul and repair services as needed.

• CAUTION – Working blower is hot

When in operation, the lower part of the blower gets hot. Do not touch directly.
Neglecting this note may cause injury and burn.

• CAUTION – Preventing lightning damage

Shut down the power or unplug in a thunderstorm.
Neglecting this note may cause damage to the blowers.

• CAUTION – Do not place flammable materials near the blower

Neglecting this note may cause fire.

• CAUTION – Do not step on the blower or place any object on the blower
Neglecting this note may cause damage to the blowers and/or injury.

• CAUTION – Do not throw water on the blower

Neglecting this note may cause damage to the blowers and/or electrical shock.

1
For Installers
Installation

• CAUTION
 The pump should be installed in a well ventilated place and away from direct sunlight
preferably undercover.
 Install the pump in a place which has neither direct rain water splashing nor water
immersion.
 Do not install the pump at the place which is under the kitchen fan or possible to take air
including oil into the pump.
 Avoid installing the pump in a bedroom or other places where noises may be a
nuisance.
 Install the pump in a place that provides easy access for inspection and maintenance.

• WARNING
 All electrical work must be performed by a licensed electrician.
 Do not place any object on the power cord.
Neglecting this note may cause electric shock and/or fire.

• CAUTION
 Install the pump unit close to an aeration tank preferably within 5 meters. Pipe work
should be with minimum bends.
 Install the pump in a place where is apart from the building wall by over 20cm using a
concrete base so as not to transfer the vibration.
 Make sure the concrete base is level.
 Connect the pump and the pipe by a rubber tube tighten by a pinch cock.
 Insert the power plug firmly into the power point. Pulling out a plug by the cable may
damage the cable.
 The pump must be connected to a grounded, metallic, permanent wiring system, or an
equipment-grounding terminal or lead on the product.

2
Test Operation

• CAUTION
 The unit must be filled with water up to the prescribed line before turning on the pump.
 Make sure the unit is aerated properly.
 Make sure the pump is making no abnormal noise and vibration.
 Measure the working pressure between the unit and pump. The accepted value for the
pressure is ± 20% of the normal pressure which is specified on the blower name plate.

Suggested Installation

Power Cable

L-Tube Power Pug Socket Outlet

Base Concrete

3
 Inspection and Maintenance as required
(1) Air Filter
Inspect and clean every 3 or 4 months
Replace every year
In order to optimize the lifespan of the air filter when it is
used in areas where dust accumulation may be high,
frequent maintenance is required. If the air filter gets
too dirty, replacement will be necessary.
Failure to adhere to this note may
cause abnormal heat generation, an
Attention air flow volume decrease and/or
early breakage of the diaphragm.
(2) Diaphragm / Valve
Replace every year
If the diaphragm/valve becomes damaged, the automatic
-stop function engages (except MAC30R, 40R). Further
action must be taken to rectify the problem or deterioration of
the wastewater unit due to an inoperable blower may result.
A discernable odour will be present in this event. The
diaphragm/valve assembly should be replaced before it gets
damaged.
Neglecting this note may adversely
Attention affect the performance of the unit.

(3) Pressure
High pressure is strictly prohibited Caution! Working blower is hot
Irregular heat generation and/or early diaphragm
When in operation, the lower part of the
Attention breakage may result if operation of the blower is Warning blower gets hot. Do not touch directly.
sustained at an abnormally high pressure.
Neglecting this note may cause injury and burn.
Neglecting this note may cause material damage.

The accepted value for the working pressure between the

unit and the blower is ± 20% of the normal pressure
which is specified on the blower name plate.

(4) Power Plug

Fire accident prevention
Check whether any dirt and/or dust has built up on the power plug at least once a year and insert to the base and
Warning fit firmly. Dirt/dust accumulation and/or a faulty connection may cause electric shock and/or a fire accident.

(5) Auto-stop Function

Every time the diaphragm/valve assembly is replaced, inspect the function
Remove the auto-stop piece and put in the plug to ensure the auto-stop function works properly. After checking, disconnect
the plug from the power point and set the auto-stop piece in the right position. (See below)

Make sure to turn off the power when replacing the diaphragm/valve assembly and/or handling
Warning the auto-stop piece. Neglecting this note may cause an electric shock.

(1) How to remove an auto-stop piece (2) How to set an auto-stop piece

Face ▲symbol from

Normal position. Turn auto-stop auto-stop piece Push in until it Ready for use.
Remove auto-stop towards ▲symbol clicks.
piece and face
piece from blower on auto stop holder
▲ symbol
auto-stop holder. and slide the piece
along slit.
into the holder.

4
 Diaphragm Replacement Procedure
Do not remove
these screws!!

1. Remove cover bolts using a 2. Remove an auto-stop piece as 3. Remove a power cable from 4
8mm-box wrench or cross slot instructed above. hooks.
screwdriver. Attention Do not remove screws!!

4. Remove 4 screws from a 5. Remove Nylon nut and take a 6. Place a new diaphragm using
casing using a cross slot diaphragm off from a body. new Nylon nut provided.
screwdriver. *Tightening torque – about 1 Nm

Make sure a grommet

is not flipped over.

7. Insert a casing air outlet into a 8. Fit a power cable in 4 hooks. 9. Set an auto-stop piece as
rubber grommet and fix a instructed above.
casing assembly with 4 screws.

Make sure to turn off the power when replacing the

diaphragm/valve assembly. Neglecting this note may
Warning cause an electric shock.

Make sure to replace both side of diaphragm/casing

assembly at the same time. Neglecting this note may
Attention cause early breakage of the diaphragm.

* Replace diaphragm/valve assembly every year.

* Make sure to carry out test operation and ensure that the
10. Fix cover bolts using a pump works properly after replacing.
8mm-box wrench or cross
slot screwdriver.
5
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