Neraca Massa Pabrik Kalsium Laktat
Neraca Massa Pabrik Kalsium Laktat
000 Ton/Tahun
Holding Tank-1
Massa (kg/jam)
813.3391
232.3826
278.85912
580.9565
278.85912
139.42956
278.85912
139.42956
2323.826
eraca Massa (kg/jam) Komponen BM kg/kmol Massa Masuk
Keluar F8 F10
0.40666955 Sukrosa 342 813.3391 -
Glukosa 180 232.3826 -
Fruktosa 180 278.85912 -
Air 18 580.9565 -
Abu - 278.85912 -
Padatan lainnya - 139.42956 -
Enzim Sukrase - - 0.40666955
2323.826 0.40666955
Jumlah (kg/jam)
6073.33861621667
Glukosa+fruktosa - 511.24172 -
Jumlah molase sdh encer - 4260.347666667 -
Massa air masuk 4330.062446667
- - - - -
- - - - -
- - - - -
3749.1059466667
3861621667
- - - - -
- - - - -
Holding Tank Gula-3
Abu 27.885912 - -
Padatan lainnya 13.942956 - -
Enzim Sukrase 0.040666955 - -
Bakteri (Yeast) - 2.32092122 -
Nutrisi - - 4.09574333
607.3338616 2.32092122 4.09574333
Jumlah (kg/jam)
ding Tank sebanyak 10% dari umpan 613.750526164167
mentor sebanyak 90% dari total umpan Massa gula masuk 136.5247775 kg/jam
ng Tank-1 Holding Tank Yeast-1
Massa Keluar Massa Masuk Massa Keluar
Massa Terkonsumsi Komponen
F16 F16 F17
0.0813339100000001 3.98536159 Sukrosa 3.98536159 3.98536159
1.2781043 62.6271107 Glukosa 62.6271107 62.6271107
1.37105734 67.18180966 Fruktosa 67.18180966 67.18180966
8.57879098333334 420.3607581833 Air 420.36075818333 420.3607581833
Terkonversi = Terkonsumsi
Mol Masuk Mol Terkonversi Mol Sisa Massa Terkonversi Massa Sisa/Keluar (F18)
0.1186714066959 - - - 40.58562109
3.5502897222222 3.37277523611111 0.1775144861 607.0995425 31.9526075
3.8084926111111 3.61806798055556 0.1904246306 651.2522365 34.2764335000001
237.82315003796 - 4280.81670068334
278.85912
139.42956
0.40666955
6.4057425603
0.0109219822000002
- 13.9816864333333 13.981686433 1258.351779 1258.351779
6071.09515586583
7.3587823333333 6.43893454166667 0.9198477917 1159.0082175 165.5726025
massa 118386.35554 kg
Massa Sisa/Keluar (F18)
40.58562109
31.9526075
34.2764335
4280.8167006833
278.85912
139.42956
0.40666955
6.4057425603
0.0109219822
1258.351779
6071.0951558658
6071.0951558658
Holding Tank Asam Laktat Rotary Filter
Massa Masuk Massa Keluar
Komponen Komponen
F18 F19
Sukrosa 40.58562109 40.58562109 Sukrosa
Glukosa 31.9526075 31.9526075 Glukosa
Fruktosa 34.2764335000001 34.2764335000001 Fruktosa
Air 4280.81670068334 4280.81670068334 Air
massa
36426.570935195
Rotary Filter Mix Point-1
Massa Masuk Massa Keluar Massa Masuk
Komponen
F19 F20 F21 F21 F26
40.58562109 0.811712422 39.77390867 Sukrosa 39.77391 3.97739087
31.9526075 0.63905215 31.31355535 Glukosa 31.31356 3.13135554
34.2764335 0.68552867 33.59090483 Fruktosa 33.5909 3.35909048
4280.81670068 85.61633401 4195.200367 Air 4195.2 419.520037
Massa Masuk
BM kg/kmol Massa Terkonversi/Tergenerasi
Massa Keluar (F25)
F22 F23
6883.0463198 Sukrosa 342 43.751299535 - -
6883.0463198 Glukosa 180 34.444910885 - -
Fruktosa 180 36.949995313 - -
Air 18 4614.7204033 - 138.4186957
Asam Laktat 90 1384.1869569 - 1384.186957
Kalsium Karbonat 100 768.99275383 768.99275383 768.9927538
Kalsium Laktat 218 - - 1676.404203
Karbondioksida 44 - - 338.3568117
6883.0463198 768.99275383
Jumlah (kg/jam)
7652.03907363632
Reaktor-2
Mol Bereaksi Mol Tergenerasi Mol Sisa/Keluar Massa Bereaksi Massa Tergenerasi
- - - - -
- - - - -
- - - - -
- 7.6899275383333 264.0632832793 - 138.41869569
15.379855077 - 0 1384.1869569 -
7.6899275383 - 7.689927538333 768.992753833333 -
- 7.6899275383333 7.689927538333 - 1676.40420335667
- 7.6899275383333 7.689927538333 - 338.356811686667
Sukrosa
Glukosa
Fruktosa
Air
43.751299535
34.444910885
36.949995313
4753.139099
0
768.99275383
1676.4042034
338.35681169
7652.0390736
7652.0390736
Centrifuge-1
Massa Masuk Massa Keluar
Massa Keluar (F25) Komponen
F25 F26 F27
43.75129953502 Sukrosa 43.75129953502 4.3751299535 39.3761695815
34.444910885 Glukosa 34.444910885 3.4444910885 31.0004197965
36.9499953130001 Fruktosa 36.949995313 3.6949995313 33.2549957817
4753.13909902664 Air 4753.139099027 475.313909903 4277.82518912
0 Asam Laktat 0 0 0
768.992753833333 Kalsium Karbonat 768.9927538333 768.992753833 -
1676.40420335667 Kalsium Laktat 1676.404203357 167.640420336 1508.76378302
338.356811686667 7313.68226195 1423.46170464 5890.2205573
Jumlah (kg/jam)
7652.03907363632 7313.68226195 7313.68226194966
7652.03907363632 F26 masuk ke mix point-1, untuk selanjutnya dialirkan ke reaktor
n mother liquor:
n x air di mother liquor Mother Liquor Kristal (Solid)
Sukrosa 50.009737239 41.2975790905
Glukosa 22.50438175755 81.120244642
Fruktosa 100.019474478 78.1704175641
1767.97860926934
0.935728179821897 1394.19849555052
0.959151537606521
Mixing Point-320
Alkohol yang diperlukan dari Storage Tank Massa Masuk
Komponen
F35 F35
- Etanol -152.5488512652
- Jumlah (kg/jam) 1,241.65
-
-
-152.548851265247
Mixing Point-320 Mixing Tank-310
Massa Keluar Massa Masuk
Komponen
F48 F49 F34 F49
1,394.20 1,241.65 Sukrosa 39.3761695815 -
1,241.65 1,241.65 Glukosa 31.0004197965 -
Fruktosa 33.2549957817 -
3451.2029602444 Kalsium Laktat 1508.763783021 -
Kalsium Laktat
Etanol
Jumlah (kg/jam)
Massa Keluar
F37
41.2975790904601
81.120244641975
78.170417564085
1377.9906492429
1456.64017718524
3035.21906772466
3035.21906772466
3 Rotary Dryer-320
Massa Masuk Massa Keluar
Komponen
F39 F39 F40
- Kalsium Laktat 1508.763783021 -
- Etanol 124.1649644285 124.164964428527
- 1632.92874745 124.164964428527
Jumlah (kg/jam)
1508.763783021 1632.92874745 1632.92874744953
124.164964428527
1632.92874744953 Dikarenakan sifat etanol yang mudah menguap, maka diasumsikan etanol menguap
2854.04501246599
Komponen Massa Masuk Massa Keluar
F39 F40
F39 Kalsium Laktat 1377.990649243 -
- Etanol 145.6640177185 145.664017718524
- Jumlah (kg/jam) 1523.654666961 145.664017718524
- 1523.654666961 1523.65466696142
Recycle Impuritis Gula
Mixing Point-330
Massa Keluar Komponen Massa Masuk
F41 F38
1508.76378302 Sukrosa 39.37616958152
- Glukosa 31.0004197965
1508.76378302 Fruktosa 33.2549957817
1632.92874744953 Etanol 1117.484679857
F41
1377.99064924
-
1377.99064924
1190.1998418124
1188.05860060758
1187.04151103529
1186.55839348845
Mixing Point-330
Massa Masuk Massa Keluar Massa Masuk
F45 F42 Komponen F42
40.485884326288 79.8620539078058
3721.4187187488 3752.41913854527 Sukrosa 79.862053907806
363.27874584669 396.53374162839 Glukosa 3752.4191385453
1186.1218251952 2303.60650505193 Fruktosa 396.53374162839
1186.3289126537
1186.2199092572
1186.1681326439
1186.1435387525
1186.1318566541
Crystallizer-320
Massa Keluar
F43 (Uap Etanol) F44
Etanol Sisa Mother Liquor (Impuritis Gula)
- - 40.4858843262877
- - 3721.41871874877
- - 363.27874584669
uge-340
Massa Keluar KomponenMassa Masuk (kg/jam)
F45 F46 F40 F43
40.485884326 39.376169581518 C2H5OH 124.164964429 1151.8032525
3721.4187187 31.0004197965 Jumlah 1275.96821695
363.27874585 33.2549957817
1094.2130899 57.5901626263
F40 F43
C2H5OH 124.1649644285 1151.803252526 46.07 -29.9 243.25
Jumlah 1275.968216954 - - -
(Coulson, 2005)
C B
ln P = A -
-41.68 TC
Pi = Exp ( Ant A- Ant B/ (T + Ant C))
2.175010913E-92
Condesor
BM (kmol) TDew ( C)
o
TDew (K) Pi P (mmHg) Ki = Pi/P
Condesor
BM (kmol) TBubble (oC) TBubble (K) Pi P (mmHg) Ki = Pi/P
Condesor
BM (kmol) T ( C)
o
T (K) Pi (mmHg) P (mmHg) Ki = Pi/P
27.696292966236 1 0.995399774808544
- - -
27.696292966236 1 0.987161084664439
- - -
Condesor
Mol (kmol/jam) V/L trial Ki. V/L trial 1+(Ki. V/L trial) Massa
F48
Li = Yi/(1+Ki. V/L) (F48) Vi = Ki. Li x (V/L trial) (F47)
kmol/jam kg/jam kmol/jam kg/jam
1.00001041064024 27.6960046330957 1,275.95 0.0002883331403 0.013283507775
- - - - -
1683.399
1.041064024E-05
-
Mix Point-2
Massa Masuk Massa Keluar
Komponen
F27 F30 F28 Komponen
Sukrosa 41.29758 62.7140773 104.011656415
Glukosa 81.12024 28.2213348 109.341579438 Sukrosa
Fruktosa 78.17042 125.428155 203.598572214 Glukosa
Air 3832.528 3135.70387 6968.23081386 Fruktosa
Kalsium Laktat 1377.991 210.092159 1588.08280828 Air
Jumlah (kg/jam) 5411.107 3562.15959 8973.26543021 Kalsium Laktat
8973.26619654399 8973.26543021 Jumlah (kg/jam)
ρmix = 1
wi / ρ i
VL = Fao . X
(-ra)
6.1315407065465 m3
Over design factor = 20 % (Peter and Timmerhaus, 3rd ed, hlm 35).
Vdesign = 1,2 x VL 1,2 = 100%+20% = 120% = 1,2
Vdesign = (20% x VL) + VL
Vdesign = 7.3578488478558 m3 7.357848847856
V
τ=
v0
τ= 1.2000 Jam
ρi (kg/m3) Wi / ρi Mol bereaksi (kmol/jam) Komponen
1587 4.00528420876E-06 - Sukrosa
1540 3.2495532081E-06 - Glukosa
1694 3.16898577319E-06 - Fruktosa
997.0474 0.00067243280973 - Air
1206 0.00016675034941 14.046795609 Asam Laktat
2711 4.12108941745E-05 7.0233978045 Kalsium Karbonat
9735.0474 0.00089081787651 Kalsium Laktat
Kalsium Karbonat
Jumlah (kg/jam)
ρmix =
ρmix =
vo =
vo = laju volumetrik =
(-ra)
Fao 14.046795609 kmol/jam (-ra)
X 100%
atau X = 1 VL =
τ=
τ=
Massa Masuk (kg/Jam) Wi ρi (g/cm3) ρi (kg/m3) Wi / ρi
43.75129953502 0.0049171 1.587 1587 3.098354E-06
34.444910885 0.0038712 1.54 1540 2.513746E-06
36.9499953130001 0.0041527 1.694 1694 2.451421E-06
4614.72040333664 0.5186357 0.9970474 997.0474 0.0005201715
1384.1869569 0.155565 1.206 1206 0.0001289925
768.992753833333 0.086425 2.711 2711 3.187937E-05
1676.40420335667 0.1884064 1.49 1490 0.0001264473
338.356811686667 0.038027 1.6 1600 2.376687E-05
8897.80733484632 1 12.8250474 12825.0474 0.0008393211
1
wi / ρ i
1191.43916590575 kg/m3
massa total
mix
7.46811720603635 m3/jam
mol asam laktat/laju volumetrik
1.88090186876636 kmol/m3.jam
V
v0
1.2000 Jam
72.0000 Menit
Mol bereaksi (kmol/jam)
-
-
-
-
14.046795609
7.0233978045
kmol/jam
Neraca Massa Pra Rancangan Pabrik Kalsium Laktat dari Molase dan Kalsium Karbonat Kapasitas 10.000 Ton/Tahun
Storage Tank-110
Massa (kg/jam)
813.3391
232.3826
278.85912
580.9565
278.85912
139.42956
278.85912
139.42956
2323.826
eraca Massa (kg/jam) Komponen BM kg/kmol Massa Masuk
Keluar (F3) F4 F3
0.40666955 Sukrosa 342 813.3391 -
Glukosa 180 232.3826 -
Fruktosa 180 278.85912 -
Air 18 580.9565 -
Abu - 278.85912 -
Padatan lainnya - 139.42956 -
Enzim Sukrase - - 0.40666955
2323.826 0.40666955
Jumlah (kg/jam)
6073.33861621667
Glukosa+fruktosa - 511.24172 -
Jumlah molase sdh encer - 4260.347666667 -
Massa air masuk 4330.062446667
Konversi 95%
Hidrolisis Tank-110
sa Masuk Mol Massa Masuk Mol Terkonsumsi Mol Keluar Massa Terkonsumsi
F5
- 2.37818450292398 2.25927527777778 0.1189092251462 772.672145
- - 2.25927527777778 2.25927527777778 406.66955
- - 2.25927527777778 2.25927527777778 406.66955
3749.1059466667 240.559024814815 2.25927527777778 238.299749537037 40.666955
- - - - -
- - - - -
- - - - -
3749.1059466667
3861621667
- - - - -
- - - - -
Holding Tank Gula-120
Massa Keluar Massa Masuk Massa Keluar
Komponen
F6 F6 F7
40.666955 Sukrosa 40.666955 40.666955
639.05215 Glukosa 639.05215 639.05215
685.52867 Fruktosa 685.52867 685.52867
4289.39549166667 Air 4289.3954916667 4289.39549167
Abu - 278.85912 - -
Padatan lainnya - 139.42956 - -
Enzim Sukrase - 0.40666955 - -
Bakteri (Yeast) - 23.209212175 -
Nutrisi - - - 40.95743325
Asam Laktat 90 - - -
Kalsium Karbonat 100 - - -
Kalsium Laktat 218 - - -
Karbondioksida 44 - - -
Jumlah (kg/jam)
(Glukosa + Fruktosa) 180
Reaksi 1
Konversi 95.00%
Kondisi batch 19.5 jam
C6H12O6(aq) > 2 CH3CHOHCOOH(aq)
Glukosa/fruktosa Asam laktat
Mula-mula 7.35878233333333 -
Bereaksi 6.99084321666667 13.98168643333
Sisa 0.367939116666667 13.98168643333
Reaksi 2
Konversi 87.20%
Kondisi batch 19.5 jam
- 278.85912 -
- 139.42956 -
- 0.40666955 -
- 23.209212175 -
- 40.95743325 -
- - -
699.084321666667 699.084321666667 -
- - -
- - -
6836.58958330833
1324.58082 7.35878233333333
(CH3CHOHCOO)2Ca + H2O
- -
6.09601528493333 6.09601528493333
6.09601528493333 6.09601528493333
Fermentor-210 A/B
Mol Terkonversi/Tergenerasi (Reaksi 1) Mol Sisa (Reaksi 1) Massa Terkonversi/Tergenerasi (1)
- - -
3.37277523611111 0.177514486111111 607.0995425
3.61806798055556 0.190424630555556 651.2522365
- -
- - -
- - -
- - -
- - -
- - -
13.9816864333333 13.9816864333333 1258.351779
- - -
- - -
- - -
0.118909225146199 - -
0.177514486111111 - -
0.190424630555556 - -
238.299749537037 6.09601528493333 6.09601528493333
- - -
- - -
- - -
- - -
- - -
13.9816864333333 12.1920305698667 1.78965586346667
6.99084321666667 6.09601528493333 0.894827931733333
- 6.09601528493333 6.09601528493333
- 6.09601528493333 6.09601528493333
Massa Sisa/Keluar
Massa Terkonversi/Tergenerasi (2)
F11 F12
- 40.666955
- 31.9526075
- 34.2764335000001
109.7282751288 4399.12376679547
- 278.85912
- 139.42956
- 0.40666955
- 23.209212175
- 40.95743325
1097.282751288 161.069027712
609.601528493333 89.4827931733333
1328.93133211547 1328.93133211547
268.224672537067 268.224672537067 6568.36491077127
6836.58958330834
165.5726025
Holding Tank Asam Laktat-210 Rotary Filter-210
Massa Masuk Massa Keluar Massa Masuk
Komponen Komponen
F12 F13 F14
Sukrosa 40.666955 40.666955 Sukrosa 40.666955
Glukosa 31.9526075 31.9526075 Glukosa 31.9526075
Fruktosa 34.2764335000001 34.2764335000001 Fruktosa 34.2764335
Air 4399.12376679547 4399.12376679547 Air 4399.1237668
278.85912 0
139.42956 0
0.40666955 0
23.20921217 0
40.95743325 0
3.221380554 157.8476472
89.48279317 0
26.57862664 1302.352705
692.2651906 5876.09972
6568.36491077127
akan nanofiltrasi sehingga sukrosa dll bisa tertahan (Sang Hyeon Kang, Yong Keun Chang, 2005)
an asam laktat
n Supersaturasi
ung zat terlarut yang hampr sama dengan pelarut, zat terlarut sudah tidak bisa larut
1940.0135811568
2813.01969267736 3527.2752572 Air yang diuapkan = massa awal air x 5
3205.87244286161 3527.2874469 Air yang terikut dalam kristal diasums
3382.65618044453 3527.2929323
3462.20886235684 3527.2954007 Komponen mother liquor:
3498.00756921738 3527.2965115 Komponen = kelarutan masing-mas
3514.11698730462 3527.2970113
3521.36622544388 Sukrosa
3524.62838260655
3526.09635332975
3526.75694015519 Glukosa
3527.05420422664
3527.18797305879
3527.24816903326 Fruktosa
Kalsium laktat =
Asam laktat =
Komponen kristal = komponen input –
Crystallizer-210
Massa Masuk Massa Keluar
F19
F17 F18 (Uap air)
Air Sisa Mother Liquor Kristal (Solid)
110.39956062496 - - 70.5459447249642 39.8536159
63.376687227496 - - 32.0631318774962 31.31355535
174.68279427993 - - 141.091889449928 33.5909048300001
20 g/L
0.02 kg/kg air
9.09 g/L
0.00909 kg/kg air
40 g/L
0.04 kg/kg air
Sukrosa 0.187
Glukosa 6.338
Fruktosa 6.501
Asam Laktat 2.452
Kalsium Laktat 0
Jumlah (kg/jam)
Kebutuhan etanol di storage akan dikurangi dengan recyle etanol dari condeser distilasi
Kebutuhan etanol di storae 287,603642376403 - F30 =
F24 = etanol dari storage
F30= recycle etanol dari condenser distilasi
anol Mixing Point-320
Alkohol yang diperlukan Komponen Massa Masuk
F24 F30
213.120940641711 Etanol 28.86104654493 258.74
4.9406051356895 Jumlah (kg/jam) 287.60
5.16703658360253
64.3750600153997 F48 dari condenser distilasi
-
287.603642376403
Komponen BM
Etanol 46.07
Sukrosa 342
Glukosa 180
Fruktosa 180
Asam Laktat 90
Jumlah -
Konstanta Yaws
Komponen Boiling Point (oC)
Etanol 78.4
Sukrosa 179
Glukosa 154
Fruktosa 440
Asam Laktat 122
P total 1
760
Ki = Pi/P a = alfa
ai = Ki/K heavy Key
Yf = Ki.Xf
2. Bottom (B)
Fruktosa (HK) di bottom 99.9%
jadi, etanol di HK = 0.1%
2,99956548822598 = A + C (-1,774)
-2,99956548822598 = A + C (0)
- 2,99956548822598 = A
Substitusi A ke persamaan 1
2,99956548822598 = A + C (-2,0558)
2,99956548822598 = - 2,99956548822598 + C (-2,0558)
- 2,99956548822598 + C (-2,0558) = 2,99956548822598
C (-1,774) = 2,99956548822598 + 2,99956548822598
C= (2,99956548822598 + 2,99956548822598)/(--2,0558)
C= -2.91809637222009
Sehingga,
Komponen kmol F
P 760
T Dew Point (Trial) 447.49305951953
Komponen Pi (mmHg)
Etanol (LK) 7.59E+02
Sukrosa 3.89E+10
Glukosa 1.58E+16
Fruktosa 3.56E+05
Asam Laktat (HK) 1.31E+04
Jumlah
P 760
T Bubble Point (Trial) 329.533768808019
Komponen Pi (mmHg)
Etanol (LK) 1.35730634252768
Sukrosa 65.8275821535772
Glukosa 0.304925997098312
Fruktosa 6267.79969966064
Asam Laktat (HK) 297.433717398593
Jumlah
(𝑘𝑚𝑜𝑙 𝐷
×
𝑋𝐷)/(𝑘𝑚𝑜𝑙
𝐹 ×𝑋𝐹)
DISTILASI YANG BELUM
1. Pengecekan komponen kunci
2. Condenser
3. Reboiler
Condenser
Menentukan Rasio Refluks Minimum (Rm)
∑ (𝑎𝑖 × 𝑥𝑖,𝐷)/((𝑎𝑖 −
θ)) = Rm + 1
∑ (𝑎𝑖 × 𝑥𝑖,𝐷)/((𝑎𝑖 − (Coulson vol.6, 1989)
θ)) = Rm + 1
keterangan :
Rm rasio refluks minimum
xi,D fraksi mol komponen i pada distilat
θ Volatilitas relatif komponen i
Mencari nilai θ:
Nilai q ditentukan dengan metode trial and error dengan menggunakan persamaan berikut
θ trial 0.103126225467231
Komponen ai Top (distilat)
Etanol (LK) 0.0577529388793702
Sukrosa 2958746.97417993
Glukosa 1201925306374.08
Fruktosa 27.0620634599148
Asam Laktat (HK) 1
Jumlah
Komponen a average = ai
Etanol (LK) 0.0311581649286816
Sukrosa 1479373.59774921
Glukosa 600962653187.039
Fruktosa 24.067496382452
Asam Laktat (HK) 1
Jumlah
∑ (𝑎𝑖 × 𝑥𝑖,𝐷)/((𝑎𝑖 −
θ)) = Rm + 1
-0.432460398219086 = Rm + 1
Rm + 1 = -0.432460398219086
Rm = -1.43246039821909
Rm/(Rm+1) = 3.31235045825721
R = 1,2 - 1,5Rm
Maka, diambil R operasi 1,5Rm
R = 1,5Rm
R= 4.96852568738582
𝑅/(𝑅+1)
R/(R + 1) 0.832454436425825
D = 5.61461493758323
V = 33.5110
L = 27.8964
Komposisi Distilat
Komponen BM
Etanol (LK) 46.07
Sukrosa 342
Glukosa 180
Fruktosa 180
Asam Laktat (HK) 90
Jumlah
Reboiler
L' = F + L
V' = L' - B
L 27.8964
F 7.84945204908284
B 2.23483711149961
L' 35.7458
V' 33.5110
- 1302.35270547316
258.843278138763 28.7603642376403 Dikarenakan sifat etanol yang mudah men
521.449001376523 1331.1130697108
1852.56207108732
A B C D
-27.0836 -3.97E+03 2.02E+01 -4.22E-02
61.2 -1.24E+04 -8.64E+00 6.02E-06
254 -3.14E+04 -6.32E+01 7.05E-06
30.81 -3.15E+03 -7.01E+00 2.44E-09
23.8442 -2.86E+03 -5.05E+00 3.74E-11
atm
mmHg
atm
mmHg
kPa
K 77.864016655689 C
Pi (mmHg) Ki ai ai.Xf
6.53E+00 0.00859413530523946 0.00879352158244631 0.00629422367454782
7660.99449674762 10.0802559167732 10.3141205964824 0.153120905626625
3810.99744177305 5.01447031812244 5.13080739374251 0.113711986454249
16454.602972062 21.6507933842921 22.1530976811347 0.526676958711079
742.767589837989 0.977325776102618 1 0.223437602425033
(Yaws, 1999)
feed
feed
feed
feed
…2
99956548822598
,99956548822598)/(--2,0558)
Massa Keluar
Distilat (kg/jam) F28 Bottom (kg/jam)
258.584434860624 0.258843278138764
4.40158326640017E-05 39.8535718841674
0.000265321755886561 31.3132900282442
3.98610504248609E-06 33.590900843895
0.15784764715778 157.689799510602
258.742595831476 262.706405545048
521.449001376523
XF kmol D XD kmol B
mmHg
K 174.34305951953 C
mmHg
K 56.3837688080187 C
ka terdistribusi. Jika tidak berada diantara angka tersebut maka tidak terdistribusi
t dan bottom
pada distilat
pada umpan
ponen LK dan HK
P
T dew point distilat
T bubble point bottom
T average
θ trial
Xi,D ∑ (ai × xi,D)/(ai - θ) Komponen
0.999687336064581 -0.432808980277162 Etanol (LK)
2.2922545273393E-08 2.29225468713096E-08 Sukrosa
2.62530871896232E-07 2.62530871896278E-07 Glukosa
3.94417573778332E-09 3.96114876706607E-09 Fruktosa
0.000312374537825829 0.000348292643508906 Asam Laktat (HK)
1 -0.432460398219086 Jumlah
keterangan :
V = umpan vapor masuk Condensor, (kmol/jam)
D = Distilat keluar Condensor, (kmol/jam)
L = liquid refluks, (kmol/jam)
kmol/jam
kmol/jam
kmol/jam
XD D (kmol/jam) D (kg/jam)
0.999687336064581 5.61285944998099 258.584434860624
2.2922545273393E-08 1.2870126509942E-07 4.40158326640017E-05
2.62530871896232E-07 1.47400975492534E-06 0.000265321755886561
3.94417573778332E-09 2.21450280138116E-08 3.98610504248609E-06
0.000312374537825829 0.00175386274619756 0.15784764715778
1 5.61461493758323 258.742595831475
XD L (kmol/jam) L (kg/jam)
0.999687336064581 27.8876363569168 1284.78340696316
2.2922545273393E-08 6.39455541645521E-07 0.000218693795242768
2.62530871896232E-07 7.32365533080382E-06 0.00131825795954469
3.94417573778332E-09 1.10028140534502E-07 1.98050652962103E-05
0.000312374537825829 0.0087141121066316 0.784270089596844
1 27.8963585421624 1285.56923380957
XD V (kmol/jam) V (kg/jam)
0.999687336064581 33.5004958068978 1543.36784182378
2.2922545273393E-08 7.68156806744941E-07 0.00026270962790677
2.62530871896232E-07 8.79766508572915E-06 0.00158357971543125
3.94417573778332E-09 1.32173168548313E-07 2.37911703386964E-05
0.000312374537825829 0.0104679748528292 0.942117736754624
1 33.5109734797457 1544.31182964105
L (kg/jam) D (kg/jam)
1284.78340696316 258.584434860624
0.000218693795242768 4.40158326640017E-05
0.00131825795954469 0.000265321755886561
1.98050652962103E-05 3.98610504248609E-06
0.784270089596844 0.15784764715778
1285.56923380957 258.742595831475
1544.31182964105
keterangan :
L' aliran masuk Reboiler
kmol/jam F aliran feed
kmol/jam L aliran refluks
kmol/jam B aliran liquid keluar reboiler
kmol/jam V' aliran uap keluar reboiler
kmol/jam
XB B (kmol/jam) B (kg/jam)
0.002514043595839 0.00561847792790892 0.258843278138764
0.0521429107035976 0.11653091194201 39.8535718841674
0.0778413431046001 0.173962722379134 31.3132900282442
0.0835032293132965 0.186616115799417 33.590900843895
0.783998473282667 1.75210888345114 157.689799510602
1 2.23483711149961 262.706405545048
XB L' (kmol/jam) L' (kg/jam)
0.002514043595839 0.0898665261949942 4.14015086180338
0.0521429107035976 1.86389060968701 637.450588512959
0.0778413431046001 2.78250190678517 500.850343221331
0.0835032293132965 2.98489061879042 537.280311382275
0.783998473282667 28.0246609297877 2522.21948368089
1 35.7458105912453 4201.94087765926
E
2.03E-05 Light Key (LK) di overhead (destilat)
2.25E-19
6.24E-18
1.81E-06
2.74E-07 Heavy Key (HK) di Bottom
Yf = Ki.Xf Log ai
0.00615150703769092 -2.055837166162
0.149649007929077 1.013432205031
0.111133655413569 0.710185711906
0.514734967427672 1.345434462467
0.218371328200554 0
1.0000
Goal seek ∑yf = 1
ai log ai
0.00879352158244631 -2.055837166162
1 0
D = (F-B)
258.584434860624
4.40158326640017E-05
0.000265321755886561
3.98610504248609E-06
0.15784764715778
258.742595831476
521.449001376523
XB
0.002514043595839
0.0521429107035976
0.0778413431046001
0.0835032293132965
0.783998473282667
1
yi.D/ai
17.309722335562
7.74738275135758E-15
2.18425280259908E-19
1.45745565323411E-10
0.000312374537825829
17.3100347102456
1.00056679928949
xi.B*ai
1.1472563863533E-05
0.011540190426588
7.98021467412635E-05
1.75965764805739
0.783998473282667
2.55528758647725
1.00003774456369
4.26720222E-27
6.91208207E-06
760 mmHg
447.49305951953 K
329.533768808019 K
388.513414163774 K
0.103126225467231
Pi Ki ai Xi, F ∑ (ai × xi,F)/(ai - θ)
6.01E+01 7.91E-02 2.17E-02 0.715779635671 -1.90E-01
8.19E+06 1.08E+04 2.95E+03 0.014845754827 1.48E-02
2.68E+09 3.52E+06 9.64E+05 0.022162591134 2.22E-02
6.66E+04 8.77E+01 2.40E+01 0.023774415944 2.39E-02
2.78E+03 3.65E+00 1.00E+00 0.223437602425 2.49E-01
1.20E-01
Recycle Impuritis Gula
Mixing Point-330 Crystallizer-320
Komponen Massa Masuk Massa Keluar Komponen
F38 F45 F42
Sukrosa 39.8536159 39.592636935 79.44625
Glukosa 31.31355535 3639.3123842 3670.626 Sukrosa
Fruktosa 33.59090483 355.26366115 388.8546 Glukosa
Etanol 258.84327814 1993.9383398 2252.782 Fruktosa
Jumlah (kg/jam)
363.60135422 6028.1070221 6391.708 Etanol
6391.7083763 6391.708 Jumlah (kg/jam)
1735.0950617
Xi,D ∑ (ai × xi,D)/(ai - θ)
0.99968733606 -2.66E-01
2.2922545E-08 2.29E-08
2.6253087E-07 2.63E-07
3.9441757E-09 3.96E-09
0.00031237454 3.48E-04
-2.65E-01
2.10E-01
rystallizer-320
Massa Masuk Massa Keluar
F42 F43 (Uap Etanol) F44
Etanol Mother
Sisa Liquor (Impuritis
Kristal
Gula)
(Solid)
79.4462528351 - - 39.592636935 39.85362
3670.625939574 - - 3639.3123842 31.31356
388.8545659774 - - 355.26366115 33.5909
Jumlah (kg/jam)
5104.23995082255 161.077616528 5104.23995082255 161.0776165282
5265.31756735078 5265.31756735078
Komponen A B C
C2H5OH 18.912 3,803.98 -41.68
3803.98
Condesor
Komponen Massa Masuk (F40 + FBM (kmol) TDew (oC)
C2H5OH 1155.15117320212 46.07 78.45
2.175011E-92
xi = yi/Ki
0.98716108466444
Li = Vi = Ki. Li x
Ki. V/L 1+(Ki. V/L) Yi/(1+Ki. (V/L trial)
V/L) (F48) (F47)
kmol/jam kg/jam kmol/jam kg/jam
9.674402542E-05 1.000096744 25.0714007 1,155.04 0.002425508226 0.111743164
Vi/Li hitung
1683.398907218
3451.202960244
9.674403E-05 3,451.20 3451.20296024
Reaktor Hidrolisis Tank-110 Hari Aliran
1 batch = 6 jam 1 1 3 1 1
Keterangan Waktu (jam) 2
Pengisian 1
Reaksi 3
Pengosongan 1
Pencucian 1
Fermentor-110
1 batch = 19,5 jam
Keterangan Waktu (jam)
Pengisian 2
Reaksi 13.5
Pengosongan 2
Pencucian 2
1 1 1 1 0.5 1 1 0.5 1 1
0.5 1 1 1 1 1 1 0.5 1 1
1 1 1 1 0.5
0.5 1 1 1 1 1 1 0.5
Konversi reaksi
t = (1/k1) x ln (1/(1-X)) (Missen, 1999)
t = waktu
k = konstanta
X = konversi
Reaksi fermentasi
t 13.5 jam
k 0.047 per jam
trial X sampai hasil t sesuai
t 14.74781
X
Terdapat 3 reaksi
1/2*X*87,2% = 5.79357798165138
X*87,2% 11.5871559633028
X 13.2880228936958
1/2*X 6.64401144684791
2/1*X*95% = 13.2880228936958
X*95% 6.64401144684791
X 6.9936962598399
1/1*X*95% = 6.9936962598399
X*95% 6.9936962598399
X 7.36178553667358
1/1*X 7.36178553667358
H2O + CO2 Massa Kalsium Laktat 10,000 ton/tahun
- - 1263 kg/jam
1/2*X*87,2% 1/2*X*87,2% BM Kalsium Laktat 218 kg/kmol
1/2*X*87,2% 1/2*X*87,2% mol Kalsium Laktat 5.793578 kmol/jam
H2O + CO2
- -
5.79357798165 5.79357798165
5.79357798165 5.79357798165
C6H12O6 (aq)
-
1/1*X*95%
1/1*X*95%
C6H12O6 (aq)
-
6.99369625984
6.99369625984
Massa mol D B
Etanol 13366.66 290.1381 Etanol 0.999 Etanol 0.001
Fruktosa 255.807 1.42115 Fruktosa 0.001 Fruktosa 0.999
mol
D
(kmol/jam)/(kmol/jam) 289.848
0.290138
Neraca Massa Pra Rancangan Pabrik Kalsium Laktat dari Molase dan Kalsium Karbonat Kapasitas 10.000 Ton/Tahun
Storage Tank-110
Massa (kg/jam)
813.3391
232.3826
278.85912
580.9565
278.85912
139.42956
278.85912
139.42956
2323.826
eraca Massa (kg/jam) Komponen BM kg/kmol Massa Masuk
Keluar (F3) F4 F3
0.40666955 Sukrosa 342 813.3391 -
Glukosa 180 232.3826 -
Fruktosa 180 278.85912 -
Air 18 580.9565 -
Abu - 278.85912 -
Padatan lainnya - 139.42956 -
Enzim Sukrase - - 0.40666955
2323.826 0.40666955
Jumlah (kg/jam)
6073.33861621667
Glukosa+fruktosa - 511.24172 -
Jumlah molase sdh encer - 4260.347666667 -
Massa air masuk 4330.062446667
Konversi 95%
Hidrolisis Tank-110
sa Masuk Mol Massa Masuk Mol Terkonsumsi Mol Keluar Massa Terkonsumsi
F5
- 2.37818450292398 2.25927527777778 0.1189092251462 772.672145
- - 2.25927527777778 2.25927527777778 406.66955
- - 2.25927527777778 2.25927527777778 406.66955
3749.1059466667 240.559024814815 2.25927527777778 238.299749537037 40.666955
- - - - -
- - - - -
- - - - -
3749.1059466667
3861621667
- - - - -
- - - - -
Holding Tank Gula-120
Massa Keluar Massa Masuk Massa Keluar
Komponen
F6 F6 F7
40.666955 Sukrosa 40.666955 40.666955
639.05215 Glukosa 639.05215 639.05215
685.52867 Fruktosa 685.52867 685.52867
4289.39549166667 Air 4289.3954916667 4289.39549167
Abu - 278.85912 - -
Padatan lainnya - 139.42956 - -
Enzim Sukrase - 0.40666955 - -
Bakteri (Yeast) - 23.209212175 -
Nutrisi - - - 40.95743325
Asam Laktat 90 - - -
Kalsium Karbonat 100 - - -
Kalsium Laktat 218 - - -
Karbondioksida 44 - - -
Jumlah (kg/jam)
(Glukosa + Fruktosa) 180
Reaksi 1
Konversi 95.00%
Kondisi batch 19.5 jam
C6H12O6(aq) > 2 CH3CHOHCOOH(aq)
Glukosa/fruktosa Asam laktat
Mula-mula 7.35878233333333 -
Bereaksi 6.99084321666667 13.98168643333
Sisa 0.367939116666667 13.98168643333
Reaksi 2
Konversi 87.20%
Kondisi batch 19.5 jam
- 278.85912 -
- 139.42956 -
- 0.40666955 -
- 23.209212175 -
- 40.95743325 -
- - -
699.084321666667 699.084321666667 -
- - -
- - -
6836.58958330833
1324.58082 7.35878233333333
(CH3CHOHCOO)2Ca + H2O
- -
6.09601528493333 6.09601528493333
6.09601528493333 6.09601528493333
Fermentor-210 A/B
Mol Terkonversi/Tergenerasi (Reaksi 1) Mol Sisa (Reaksi 1) Massa Terkonversi/Tergenerasi (1)
- - -
3.37277523611111 0.177514486111111 607.0995425
3.61806798055556 0.190424630555556 651.2522365
- -
- - -
- - -
- - -
- - -
- - -
13.9816864333333 13.9816864333333 1258.351779
- - -
- - -
- - -
0.118909225146199 - -
0.177514486111111 - -
0.190424630555556 - -
238.299749537037 6.09601528493333 6.09601528493333
- - -
- - -
- - -
- - -
- - -
13.9816864333333 12.1920305698667 1.78965586346667
6.99084321666667 6.09601528493333 0.894827931733333
- 6.09601528493333 6.09601528493333
- 6.09601528493333 6.09601528493333
Massa Sisa/Keluar
Massa Terkonversi/Tergenerasi (2)
F11 F12
- 40.666955
- 31.9526075
- 34.2764335000001
109.7282751288 4399.12376679547
- 278.85912
- 139.42956
- 0.40666955
- 23.209212175
- 40.95743325
1097.282751288 161.069027712
609.601528493333 89.4827931733333
1328.93133211547 1328.93133211547
268.224672537067 268.224672537067
6836.58958330834
165.5726025
Holding Tank Asam Laktat-210 Rotary Filter-210
Massa Masuk Massa Keluar Massa Masuk
Komponen Komponen
F12 F13 F14
Sukrosa 40.666955 40.666955 Sukrosa 40.666955
Glukosa 31.9526075 31.9526075 Glukosa 31.9526075
Fruktosa 34.2764335000001 34.2764335000001 Fruktosa 34.2764335
Air 4399.12376679547 4399.12376679547 Air 4399.1237668
278.85912 0
139.42956 0
0.40666955 0
23.20921217 0
40.95743325 0
3.221380554 157.8476472
89.48279317 0
26.57862664 1302.352705
692.2651906 5876.09972
6568.36491077127
akan nanofiltrasi sehingga sukrosa dll bisa tertahan (Sang Hyeon Kang, Yong Keun Chang, 2005)
an asam laktat
Mix Point-210
Komponen Massa Masuk Massa Keluar
F16 F20 F17 Komponen
Sukrosa 39.8536159 70.545944725 110.39956062
Glukosa 31.31355535 32.063131877 63.376687227 Sukrosa
Fruktosa 33.5909048300001 141.09188945 174.68279428 Glukosa
Air 4311.14129145956 3527.2970113 7838.4383028 Fruktosa
1940.0135811568
2813.01969267736 3527.2752572 Air yang diuapkan = massa awal air x 5
3205.87244286161 3527.2874469 Air yang terikut dalam kristal diasums
3382.65618044453 3527.2929323
3462.20886235684 3527.2954007 Komponen mother liquor:
3498.00756921738 3527.2965115 Komponen = kelarutan masing-mas
3514.11698730462 3527.2970113
3521.36622544388 Sukrosa
3524.62838260655
3526.09635332975
3526.75694015519 Glukosa
3527.05420422664
3527.18797305879
3527.24816903326 Fruktosa
Kalsium laktat =
Asam laktat =
Komponen kristal = komponen input –
Crystallizer-210
Massa Masuk Massa Keluar
F19
F17 F18 (Uap air)
Air Sisa Mother Liquor Kristal (Solid)
110.39956062496 - - 70.5459447249642 39.8536159
63.376687227496 - - 32.0631318774962 31.31355535
174.68279427993 - - 141.091889449928 33.5909048300001
20 g/L
0.02 kg/kg air
9.09 g/L
0.00909 kg/kg air
40 g/L
0.04 kg/kg air
Sukrosa 0.187
Glukosa 6.338
Fruktosa 6.501
Asam Laktat 2.452
Kalsium Laktat 0
Jumlah (kg/jam)
Kebutuhan etanol di storage akan dikurangi dengan recyle etanol dari condeser distilasi
Kebutuhan etanol di storae 287,603642376403 - F30
F24 = etanol dari storage
F30= recycle etanol dari condenser distilasi
anol Mixing Point-320
Alkohol yang diperlukan Komponen Massa Masuk
F24 F30
213.120940641711 Etanol 287.6036423764 0.00
4.9406051356895 Jumlah (kg/jam) 287.60
5.16703658360253
64.3750600153997 F48 dari condenser distilasi
-
287.603642376403
Komponen BM
Etanol 46.07
Sukrosa 342
Glukosa 180
Fruktosa 180
Asam Laktat 90
Jumlah -
Konstanta Yaws
Komponen Boiling Point (oC)
Etanol 78.4
Sukrosa 179
Glukosa 154
Fruktosa 440
Asam Laktat 122
P total 1
760
Ki = Pi/P
ai = Ki/K heavy Key
Yf = Ki.Xf
2. Bottom (B)
Fruktosa (HK) di bottom 99.9%
jadi, etanol di HK = 0.1%
2,99956548822598 = A + C (-1,94839850904353)
-2,99956548822598 = A + C (0)
- 2,99956548822598 = A
Substitusi A ke persamaan 1
2,99956548822598 = A + C (-1,94839850904353)
2,99956548822598 = - 2,99956548822598 + C (-1,94839850904353)
- 2,99956548822598 + C (-1,94839850904353) = 2,99956548822598
C (-1,94839850904353) = 2,99956548822598 + 2,99956548822598
C= (2,99956548822598 + 2,99956548822598)/(-1,9483985090
C= -3.38078581709546
Sehingga,
Kalau lebih dari 2 komponen, maka memakai cara dibawah untuk mencari komponen selain
Kalau hanya 2 komponen, maka tidak perlu memakai cara dibawah karena mol komponen d
0
-0.5 0.8 1 1.2 1.4 1.6 1.8 2 2.2
-1
-1.5
Log (D/B)
-2 Series1
f(x) = 0.94372976603631 x − 3.94329525426229 Linear (Series1)
-2.5 R² = 1
-3
0
-0.5 0.8 1 1.2 1.4 1.6 1.8 2 2.2
-1
-1.5
Log (D/B)
-2 Series1
f(x) = 0.94372976603631 x − 3.94329525426229 Linear (Series1)
-2.5 R² = 1
-3
-3.5
Log (D/B) = m.(log a) + c Log ai
m=
c=
4.1286
B. Mencari Temperatur Bubble d -7.1282
Komponen
Etanol (LK)
Asam Laktat (HK)
Jumlah log ai
Komponen
Etanol (LK)
Asam Laktat (HK)
Jumlah kmol D
5.61285944998099
Pengecekan pemilihan Light Key 0.00175386274619733
LK = Etanol 5.61461331272718
HK = Asam Laktat
P
T Dew Point (Trial)
Komponen 101.325
Etanol (LK) 308.055
Asam Laktat (HK)
Jumlah Pi (kPa)
288803657230782
ai = Ki/K heavy Key 3.05156964348158E-07
ai =Ki/Kc
yi.D = XD = fraksi di distilat
xi = ∑yi.D/Ki = 1/Kc (∑yi.D/ai) = ∑(yi.D/ai)/Kc = 1,0 (11.7-7 Geankoplis) (hasilnya sama saja)
xi =1,0 (di trial)
P
T Bubble Point (Trial)
Komponen 101.325
Etanol (LK) 359.322
Asam Laktat (HK)
Jumlah Pi (kPa)
73542832564616.6
yi = ∑xi.B*Ki = Kc*∑xi.B*ai = 1,0 5.96806489428109E-08
Komponen
Etanol
Asam Laktat
BM
Jumlah
46.07
90
Komponen
-
Etanol
Asam Laktat
Massa Masuk (kg/jam) F27
Jumlah
258.843278138763
157.84764715776
416.690925296523
416.690925296523
Centrifuge-3 Rotary
Massa Keluar Komponen
F27 F28
39.8536159 - Kalsium Laktat
31.31355535 - Etanol
33.5909048300001 - Jumlah (kg/jam)
157.84764715776 -
- 1302.35270547316
258.843278138763 28.7603642376403 Dikarenakan sifat etanol yang mudah men
521.449001376523 1331.1130697108
1852.56207108732
A B C D
-27.0836 -3.97E+03 2.02E+01 -4.22E-02
61.2 -1.24E+04 -9.59E+00 6.02E-06
254 -3.14E+04 -6.49E+01 7.05E-06
30.81 -3.15E+03 -7.30E+00 2.44E-09
23.8442 -2.86E+03 -5.05E+00 3.74E-11
atm
mmHg
A B/T
S 3.58676770008906 61.2 -3.29E+01
F 3.90112394835885 30.81 -8.36E+00
atm
mmHg
kPa 0.65 -0.187086643357144
K 103.62519801587 C a = alfa
Pi (mmHg) Ki ai ai.Xf
31.9275093198441 0.0420098806840054 0.0168082201410607 0.0120309816888451
3861.60368362574 5.08105747845493 2.0329391861322 0.0301805167345609
2992.923659033 3.93805744609606 1.57562305353862 0.0349198895167059
7963.8660803263 10.4787711583241 4.19257302256435 0.0996759749124712
1899.5175605684 2.49936521127421 1 0.223437602425033
(Yaws, 1999)
1.0023052380779
4.19257302256435
feed
feed
feed
feed
…2
4839850904353)
99956548822598
+ 2,99956548822598
8 + 2,99956548822598)/(-1,94839850904353)
0.258843278138764
Log ai Log (D/B) D/B B = F/(1+(D/B))
-1.7744782725118 2.99956548822598 998.999999999996 0.258843278138764
0.308124387235069 -4.04126804649153 9.09351847565306E-05 39.8499921336028
0.197452326510908 -3.66710951324656 0.000215223895003697 31.3068173748245
0.622480635504855 -5.10403919215737 7.86974767308336E-06 33.5906404801353
0 -2.99956548822598 0.00100100100100101 157.689799510602
0.0001
-4
Kmol B (D/B) log (D/B) log ai
0.0056184779279089 999 2.99956548822598 -1.7744782725118
1.75210888345114 0.001001001001001 -2.99956548822598 0
2 2.2
Series1
329525426229 Linear (Series1)
2 2.2
Series1
329525426229 Linear (Series1)
(Slope)
(Intercept)
Kmol B XD Xi.B
0.0056184779279089 0.999687625371774 0.003196444483575
1.75210888345114 0.000312374628226255 0.996803555516425
1.75772736137905 1 1
kmol D Xf XD (D*xD)/(F*xf)
5.61285944998099 0.762102319503845 0.999687625371774 1.31043812909083
0.00175386274619733 0.237897680496155 0.000312374628226255 1.31306294191171E-06
5.61461331272718 1 1
kPa
K 86.172 C
Mol Keluar
Massa Masuk (kg/jam) F27 Mol Masuk
Distilat (kmol/jam) Bottom (kmol/jam)
258.843278138763 5.6184779279089 5.61285944998099 0.0056184779279089
157.84764715776 1.75386274619733 0.00175386274619733 1.75210888345114
5.61461331272718 1.75772736137905
7.37234067410623
416.690925296523 7.37234067410623
Massa Keluar
Distilat (kg/jam) F28 Bottom (kg/jam)
258.584434860624 0.258843278138763
0.15784764715776 157.689799510602
258.742282507782 157.948642788741
416.690925296523
Rotary Dryer-320 Mixing Point-330
Massa Masuk Massa Keluar
F28 F29 F30
1302.35270547316 - 1302.35270547
28.7603642376403 28.76036423764 -
1331.1130697108 28.76036423764 1302.35270547
1331.1130697108 1331.1130697108
fat etanol yang mudah menguap, maka diasumsikan etanol menguap 100%.
E Err:502
2.03E-05 Light Key (LK) di overhead (destilat) 0
2.25E-19 -3
6.24E-18
1.81E-06 Heavy Key (HK) di Bottom
2.74E-07
C log T DT ET2
-21.7421346690141 2.27E-09 3.19408987E-14 6.546994168434
-18.8054008393131 9.19E-07 0.25694678521 3.901123948359
2.27E-09
-8.44E+00 6.02E-12
Yf Log ai
0.0300698170905764 -1.774478272512
0.0754321335846406 0.308124387235
0.0872775570395936 0.197452326511
0.249126664096071 0.622480635505
0.558452170391645 0
1.0004
Goal seek ∑yf = 1
ai log ai
0.0168082201410607 -1.774478272512
1 0
D = (F-B)
258.584434860624
0.00362376639721163
0.00673797517557873
0.000264349864757207
0.15784764715778
hingga langsung saja mencari Bubble Point dan Dew Point nya
4.10865807010624E-06
1.00000946057958
Keterangan
Tidak terdistribusi etanol seharusnya terdistribusi, mungkin tidak terdistribusi karena lebih banyak terdapat di distilat
Terdistribusi
yi.D/ai
1.05629424495513E-21
0.000312374628226255
0.000312374628226255
Pakai cara ∑(yi.D/ai)/Kc = 103721.569234
xi.B*ai
3.93889117531062E+018
0.996803555516425
3.93889117531062E+018
Pakai cara Kc*∑xi.B/ai = 2320015607.77
Massa Keluar
Distilat (kg/jam) F28 Bottom (kg/jam)
258.584434860624 0.258843278139
0.15784764715776 157.6897995106
258.742282507782 157.9486427887
416.690925296523
Recycle Impuritis Gula
Mixing Point-330 Crystallizer-320
Komponen Massa Masuk Massa Keluar Komponen Massa Masuk
F38 F45 F42 F42
Sukrosa 39.8536159 39.592636935 79.44625
Glukosa 31.31355535 3639.3123842 3670.626 Sukrosa 79.4462528351
Fruktosa 33.59090483 355.26366115 388.8546 Glukosa 3670.625939574
Etanol 258.84327814 1993.9383398 2252.782 Fruktosa 388.8545659774
Jumlah (kg/jam)
363.60135422 6028.1070221 6391.708 Etanol 2252.781617929
6391.7083763 6391.708 Jumlah (kg/jam)
6391.708376315
6391.708376315
1735.0950617
rena lebih banyak terdapat di distilat dibandingkan di bottom
Centrifuge-340
Massa Keluar Komponen
F43 (Uap Etanol) F44
Etanol Mother
Sisa Liquor (Impuritis
Kristal
Gula)
(Solid) Sukrosa
- - 39.592636935 39.85362 Glukosa
- - 3639.3123842 31.31356 Fruktosa
- - 355.26366115 33.5909 Etanol
Jumlah (kg/jam)
1126.39080896 1126.390809 1070.0712685 56.31954
1126.39080896 5104.2399508 161.0776
6391.70837632
Massa Masuk (F44) Massa Keluar
Mother Liquor Kristal (Solid) F45 F46
39.5926369351016 39.8536159 39.5926369351016 39.8536159
3639.3123842238 31.31355535 3639.3123842238 31.31355535
355.263661147398 33.59090483 355.263661147398 33.59090483
1070.07126851626 56.3195404482 1070.07126851626 56.31954044822
Condesor
Komponen Massa Masuk (F40 + FBM (kmol) TDew (oC) TDew (K) Pi
C2H5OH 1155.15117320212 46.07 78.45 351.6 763.5123
2.175011E-92
Storage Tank-110
Massa (kg/jam)
813.3391
232.3826
278.85912
580.9565
278.85912
139.42956
278.85912
139.42956
2323.826
eraca Massa (kg/jam) Komponen BM kg/kmol Massa Masuk
Keluar (F3) F4 F3
0.40666955 Sukrosa 342 813.3391 -
Glukosa 180 232.3826 -
Fruktosa 180 278.85912 -
Air 18 580.9565 -
Abu - 278.85912 -
Padatan lainnya - 139.42956 -
Enzim Sukrase - - 0.40666955
2323.826 0.40666955
Jumlah (kg/jam)
6073.33861621667
Glukosa+fruktosa - 511.24172 -
Jumlah molase sdh encer - 4260.347666667 -
Massa air masuk 4330.062446667
Konversi 95%
Hidrolisis Tank-110
sa Masuk Mol Massa Masuk Mol Terkonsumsi Mol Keluar Massa Terkonsumsi
F5
- 2.37818450292398 2.25927527777778 0.1189092251462 772.672145
- - 2.25927527777778 2.25927527777778 406.66955
- - 2.25927527777778 2.25927527777778 406.66955
3749.1059466667 240.559024814815 2.25927527777778 238.299749537037 40.666955
- - - - -
- - - - -
- - - - -
3749.1059466667
3861621667
- - - - -
- - - - -
Holding Tank Gula-120
Massa Keluar Massa Masuk Massa Keluar
Komponen
F6 F6 F7
40.666955 Sukrosa 40.666955 40.666955
639.05215 Glukosa 639.05215 639.05215
685.52867 Fruktosa 685.52867 685.52867
4289.39549166667 Air 4289.3954916667 4289.39549167
Abu - 278.85912 - -
Padatan lainnya - 139.42956 - -
Enzim Sukrase - 0.40666955 - -
Bakteri (Yeast) - 23.209212175 -
Nutrisi - - - 40.95743325
Asam Laktat 90 - - -
Kalsium Karbonat 100 - - -
Kalsium Laktat 218 - - -
Karbondioksida 44 - - -
Jumlah (kg/jam)
(Glukosa + Fruktosa) 180
Reaksi 1
Konversi 95.00%
Kondisi batch 19.5 jam
C6H12O6(aq) > 2 CH3CHOHCOOH(aq)
Glukosa/fruktosa Asam laktat
Mula-mula 7.35878233333333 -
Bereaksi 6.99084321666667 13.98168643333
Sisa 0.367939116666667 13.98168643333
Reaksi 2
Konversi 87.20%
Kondisi batch 19.5 jam
- 278.85912 -
- 139.42956 -
- 0.40666955 -
- 23.209212175 -
- 40.95743325 -
- - -
699.084321666667 699.084321666667 -
- - -
- - -
6836.58958330833
1324.58082 7.35878233333333
(CH3CHOHCOO)2Ca + H2O
- -
6.09601528493333 6.09601528493333
6.09601528493333 6.09601528493333
Fermentor-210 A/B
Mol Terkonversi/Tergenerasi (Reaksi 1) Mol Sisa (Reaksi 1) Massa Terkonversi/Tergenerasi (1)
- - -
3.37277523611111 0.177514486111111 607.0995425
3.61806798055556 0.190424630555556 651.2522365
- -
- - -
- - -
- - -
- - -
- - -
13.9816864333333 13.9816864333333 1258.351779
- - -
- - -
- - -
0.118909225146199 - -
0.177514486111111 - -
0.190424630555556 - -
238.299749537037 6.09601528493333 6.09601528493333
- - -
- - -
- - -
- - -
- - -
13.9816864333333 12.1920305698667 1.78965586346667
6.99084321666667 6.09601528493333 0.894827931733333
- 6.09601528493333 6.09601528493333
- 6.09601528493333 6.09601528493333
Massa Sisa/Keluar
Massa Terkonversi/Tergenerasi (2)
F11 F12
- 40.666955
- 31.9526075
- 34.2764335000001
109.7282751288 4399.12376679547
- 278.85912
- 139.42956
- 0.40666955
- 23.209212175
- 40.95743325
1097.282751288 161.069027712
609.601528493333 89.4827931733333
1328.93133211547 1328.93133211547
268.224672537067 268.224672537067
6836.58958330834
165.5726025
Holding Tank Asam Laktat-210 Rotary Filter-210
Massa Masuk Massa Keluar Massa Masuk
Komponen Komponen
F12 F13 F14
Sukrosa 40.666955 40.666955 Sukrosa 40.666955
Glukosa 31.9526075 31.9526075 Glukosa 31.9526075
Fruktosa 34.2764335000001 34.2764335000001 Fruktosa 34.2764335
Air 4399.12376679547 4399.12376679547 Air 4399.1237668
278.85912 0
139.42956 0
0.40666955 0
23.20921217 0
40.95743325 0
3.221380554 157.8476472
89.48279317 0
26.57862664 1302.352705
692.2651906 5876.09972
6568.36491077127
akan nanofiltrasi sehingga sukrosa dll bisa tertahan (Sang Hyeon Kang, Yong Keun Chang, 2005)
an asam laktat
Mix Point-210
Komponen Massa Masuk Massa Keluar
F16 F20 F17 Komponen
Sukrosa 39.8536159 70.545944725 110.39956062
Glukosa 31.31355535 32.063131877 63.376687227 Sukrosa
Fruktosa 33.5909048300001 141.09188945 174.68279428 Glukosa
Air 4311.14129145956 3527.2970113 7838.4383028 Fruktosa
1940.0135811568
2813.01969267736 3527.2752572 Air yang diuapkan = massa awal air x 5
3205.87244286161 3527.2874469 Air yang terikut dalam kristal diasums
3382.65618044453 3527.2929323
3462.20886235684 3527.2954007 Komponen mother liquor:
3498.00756921738 3527.2965115 Komponen = kelarutan masing-mas
3514.11698730462 3527.2970113
3521.36622544388 Sukrosa
3524.62838260655
3526.09635332975
3526.75694015519 Glukosa
3527.05420422664
3527.18797305879
3527.24816903326 Fruktosa
Kalsium laktat =
Asam laktat =
Komponen kristal = komponen input –
Crystallizer-210
Massa Masuk Massa Keluar
F19
F17 F18 (Uap air)
Air Sisa Mother Liquor Kristal (Solid)
110.39956062496 - - 70.5459447249642 39.8536159
63.376687227496 - - 32.0631318774962 31.31355535
174.68279427993 - - 141.091889449928 33.5909048300001
20 g/L
0.02 kg/kg air
9.09 g/L
0.00909 kg/kg air
40 g/L
0.04 kg/kg air
Sukrosa 0.187
Glukosa 6.338
Fruktosa 6.501
Asam Laktat 2.452
Kalsium Laktat 0
Jumlah (kg/jam)
Kebutuhan etanol di storage akan dikurangi dengan recyle etanol dari condeser distilasi
Kebutuhan etanol di storae 287,603642376403 - F30
F24 = etanol dari storage
F30= recycle etanol dari condenser distilasi
anol Mixing Point-320
Alkohol yang diperlukan Komponen Massa Masuk
F24 F30
213.120940641711 Etanol 287.6036423764 0.00
4.9406051356895 Jumlah (kg/jam) 287.60
5.16703658360253
64.3750600153997 F48 dari condenser distilasi
-
287.603642376403
Komponen BM
Etanol 46.07
Sukrosa 342
Glukosa 180
Fruktosa 180
Asam Laktat 90
Jumlah -
Konstanta Yaws
Komponen Boiling Point (oC)
Etanol 78.4
Sukrosa 179
Glukosa 154
Fruktosa 440
Asam Laktat 122
P total 1
760
Ki = Pi/P a = alfa
ai = Ki/K heavy Key
Yf = Ki.Xf
2. Bottom (B)
Fruktosa (HK) di bottom 99.9%
jadi, etanol di HK = 0.1%
2,99956548822598 = A + C (-1,774)
-2,99956548822598 = A + C (0)
- 2,99956548822598 = A
Substitusi A ke persamaan 1
2,99956548822598 = A + C (-1,774)
2,99956548822598 = - 2,99956548822598 + C (-1,774)
- 2,99956548822598 + C (-1,774) = 2,99956548822598
C (-1,774) = 2,99956548822598 + 2,99956548822598
C= (2,99956548822598 + 2,99956548822598)/(-1,774)
C= -2.91809842182443
Sehingga,
Komponen kmol F
0.999966289104639
1.79662429044049E-10
Komponen kmol D
Etanol (LK) 5.61285944998099
Asam Laktat (HK) 0.00175386274619733
Jumlah
Kalau lebih dari 2 komponen, maka memakai cara dibawah untuk mencari komponen selain
Kalau hanya 2 komponen, maka tidak perlu memakai cara dibawah karena mol komponen d
log (D/B) Log ai
Campuran -2.99956548822598 -2.05583572218967
0
-0.5 0.8 1 1.2 1.4 1.6 1.8 2 2.2
-1
-1.5
Log (D/B)
-2
f(x) = 0.94372976603631 x − 3.94329525426229
-2.5 R² = 1
Series1
0
-0.5 0.8 1 1.2 1.4 1.6 1.8 2 2.2
-1
-1.5
Log (D/B)
-2
f(x) = 0.94372976603631 x − 3.94329525426229
-2.5 R² = 1
Series1
-3
Linear (Series1)
-3.5
Log ai
Komponen kmol D
Etanol (LK) 5.61285944998099
Asam Laktat (HK) 0.00175386274619733
Jumlah 5.61461331272718
Jika
(D*xD)/(F*xf) berada diantara <= 1,01 atau => -0,01, maka terdistribusi. Jika tidak berada di
Terdistribusi = terdapat di distilat dan bottom
Tidak terdistribusi = berada hanya salah satu dari distilat dan bottom
B. Mencari Temperatur Bubble dan Dew Point Distilat
P 101.325
T Dew Point (Trial) 308.055
Komponen Pi (mmHg)
Etanol (LK) 288803657230782
Asam Laktat (HK) 3.05156964348158E-07
Jumlah
P 101.325
T Bubble Point (Trial) 359.322
Komponen Pi (kPa)
Etanol (LK) 73542832564616.6
Asam Laktat (HK) 5.96806489428109E-08
Jumlah
Komponen
BM
Etanol 46.07
Asam Laktat 90
Jumlah
-
Komponen
Massa Masuk (kg/jam) F27
Etanol 258.843278138763
Asam Laktat 157.84764715776
Jumlah
416.690925296523
416.690925296523
Centrifuge-3 Rotary
Massa Keluar Komponen
F27 F28
39.8536159 - Kalsium Laktat
31.31355535 - Etanol
33.5909048300001 - Jumlah (kg/jam)
157.84764715776 -
- 1302.35270547316
258.843278138763 28.7603642376403 Dikarenakan sifat etanol yang mudah men
521.449001376523 1331.1130697108
1852.56207108732
A B C D
-27.0836 -3.97E+03 2.02E+01 -4.22E-02
61.2 -1.24E+04 -8.64E+00 6.02E-06
254 -3.14E+04 -6.32E+01 7.05E-06
30.81 -3.15E+03 -7.01E+00 2.44E-09
23.8442 -2.86E+03 -5.05E+00 3.74E-11
atm
mmHg
A B/T
S 3.88429587514259 61.2 -3.53E+01
F 4.2162895732767 30.81 -8.97E+00
atm
mmHg
kPa
K 77.864135877389 C
Pi (mmHg) Ki ai ai.Xf
6.53159537707934 0.00859420444352545 0.00879355081979949 0.00629424460204983
7661.18368513251 10.0805048488585 10.314326620942 0.15312396421524
3811.18221407095 5.01471343956672 5.13103193754979 0.113716962926842
16454.6850180435 21.6509013395307 22.153103579827 0.526677098949042
742.771095650334 0.977330389013595 1 0.223437602425033
(Yaws, 1999)
feed
feed
feed
feed
…2
99956548822598
,99956548822598)/(-1,774)
0.258843278138764
Log ai Log (D/B) D/B B = F/(1+(D/B))
-2.05583572218967 2.99956548822598 998.999999999996 0.258843278138764
1.01344087997227 -5.95688572068541 1.10436918299956E-06 39.8535718869434
0.710204717882528 -5.07201275465125 8.47202532563765E-06 31.3132900630136
1.34543457810638 -6.92567600726624 1.18665368641367E-07 33.5909008439234
0 -2.99956548822598 0.00100100100100101 157.689799510602
262.706405582621
521.449001376523
Massa Keluar
Distilat (kg/jam) F28 Bottom (kg/jam)
258.584434860624 0.258843278138764
4.4013056623271E-05 39.8535718869434
0.000265286986444124 31.3132900630136
3.98607663498751E-06 33.5909008439234
0.15784764715778 157.689799510602
258.742595793902 262.706405582621
521.449001376523
XF kmol D XD (𝑘𝑚𝑜𝑙 𝐷
×
𝑋𝐷)/(𝑘𝑚𝑜𝑙
0.715779635670923 5.61285944998099 0.999687336100448 𝐹1.39524456829265
×𝑋𝐹)
0.0148457548265284 1.2869314802126E-07 2.29210995689889E-08 1.70508864953872E-12
0.0221625911338889 1.47381659135625E-06 2.62496468198319E-07 1.00342864805917E-10
0.0237744159436262 2.21448701943751E-08 3.94414762924092E-09 1.96864427022451E-14
0.223437602425033 0.00175386274619756 0.000312374537837036 1.39803924875126E-06
1 5.61461493738179 1
Kmol B (D/B) log (D/B) log ai
0.0056184779279089 999 2.99956548822598 -2.05583572218967
1.75210888345114 0.001001001001001 -2.99956548822598 0
wah untuk mencari komponen selain Light Key dan Heavy Key.
ra dibawah karena mol komponen di distilat dan di bottom sudah didapatkan pada perhitungan di atas, sehingga langsung saja mencari Bu
2 2.2
9525426229
Series1
2 2.2
9525426229
Series1
Linear (Series1)
(Slope)
(Intercept)
Kmol B XD Xi.B
0.0056184779279089 0.999687625371774 0.003196444483575
1.75210888345114 0.000312374628226255 0.996803555516425
1.75772736137905 1 1
kmol D Xf XD (D*xD)/(F*xf)
5.61285944998099 0.762102319503845 0.999687625371774 1.31043812909083
0.00175386274619733 0.237897680496155 0.000312374628226255 1.31306294191171E-06
5.61461331272718 1 1
ka terdistribusi. Jika tidak berada diantara angka tersebut maka tidak terdistribusi
t dan bottom
kPa
K 34.905 C
kPa
K 86.172 C
Mol Keluar
Massa Masuk (kg/jam) F27 Mol Masuk
Distilat (kmol/jam) Bottom (kmol/jam)
258.843278138763 5.6184779279089 5.61285944998099 0.0056184779279089
157.84764715776 1.75386274619733 0.00175386274619733 1.75210888345114
5.61461331272718 1.75772736137905
7.37234067410623
416.690925296523 7.37234067410623
Massa Keluar
Distilat (kg/jam) F28 Bottom (kg/jam)
258.584434860624 0.258843278138763
0.15784764715776 157.689799510602
258.742282507782 157.948642788741
416.690925296523
Rotary Dryer-320 Mixing Point-330
Massa Masuk Massa Keluar
F28 F29 F30
1302.35270547316 - 1302.35270547
28.7603642376403 28.76036423764 -
1331.1130697108 28.76036423764 1302.35270547
1331.1130697108 1331.1130697108
fat etanol yang mudah menguap, maka diasumsikan etanol menguap 100%.
E Err:502
2.03E-05 Light Key (LK) di overhead (destilat) 0
2.25E-19 -3
6.24E-18
1.81E-06
2.74E-07 Heavy Key (HK) di Bottom
C log T DT ET2
-21.4825396790508 2.11E-09 2.77224578E-14 4.391247693462
-17.8427254917234 8.56E-07 0.22301177169 4.216289573277
2.11E-09
-8.44E+00 6.02E-12
Yf = Ki.Yf Log ai
0.00615155652546808 -2.05583572219
0.149652703513784 1.013440879972
0.111139043614735 0.710204717883
0.514737534000418 1.345434578106
0.218372358898323 0
1.0001
Goal seek ∑yf = 1
ai log ai
0.00879355081979949 -2.05583572219
1 0
D = (F-B)
258.584434860624
4.4013056623271E-05
0.000265286986444124
3.98607663498751E-06
0.15784764715778
258.742595793902
521.449001376523
Keterangan
ga langsung saja mencari Bubble Point dan Dew Point nya
Keterangan
Tidak terdistribusi etanol seharusnya terdistribusi, mungkin tidak terdistribusi karena lebih banyak terdapat di distilat
Terdistribusi
yi.D/ai
1.05629424495513E-21
0.000312374628226255
0.000312374628226255
Pakai cara ∑(yi.D/ai)/Kc = 103721.569234
xi.B*ai
3.93889117531062E+018
0.996803555516425
3.93889117531062E+018
Pakai cara Kc*∑xi.B/ai = 2320015607.77
Massa Keluar
Distilat (kg/jam) F28 Bottom (kg/jam)
258.584434860624 0.258843278139
0.15784764715776 157.6897995106
258.742282507782 157.9486427887
416.690925296523
Recycle Impuritis Gula
Mixing Point-330 Crystallizer-320
Komponen Massa Masuk Massa Keluar Komponen Massa Masuk
F38 F45 F42 F42
Sukrosa 39.8536159 39.592636935 79.44625
Glukosa 31.31355535 3639.3123842 3670.626 Sukrosa 79.4462528351
Fruktosa 33.59090483 355.26366115 388.8546 Glukosa 3670.625939574
Etanol 258.84327814 1993.9383398 2252.782 Fruktosa 388.8545659774
Jumlah (kg/jam)
363.60135422 6028.1070221 6391.708 Etanol 2252.781617929
6391.7083763 6391.708 Jumlah (kg/jam)
6391.708376315
6391.708376315
1735.0950617
rena lebih banyak terdapat di distilat dibandingkan di bottom
Centrifuge-340
Massa Keluar Komponen
F43 (Uap Etanol) F44
Etanol Mother
Sisa Liquor (Impuritis
Kristal
Gula)
(Solid) Sukrosa
- - 39.592636935 39.85362 Glukosa
- - 3639.3123842 31.31356 Fruktosa
- - 355.26366115 33.5909 Etanol
Jumlah (kg/jam)
1126.39080896 1126.390809 1070.0712685 56.31954
1126.39080896 5104.2399508 161.0776
6391.70837632
Massa Masuk (F44) Massa Keluar
Mother Liquor Kristal (Solid) F45 F46
39.5926369351016 39.8536159 39.5926369351016 39.8536159
3639.3123842238 31.31355535 3639.3123842238 31.31355535
355.263661147398 33.59090483 355.263661147398 33.59090483
1070.07126851626 56.3195404482 1070.07126851626 56.31954044822
Condesor
Komponen Massa Masuk (F40 + FBM (kmol) TDew (oC) TDew (K) Pi
C2H5OH 1155.15117320212 46.07 78.45 351.6 763.5123
2.175011E-92
Storage Tank-110
Massa (kg/jam)
813.3391
232.3826
278.85912
580.9565
278.85912
139.42956
278.85912
139.42956
2323.826
eraca Massa (kg/jam) Komponen BM kg/kmol Massa Masuk
Keluar (F3) F4 F3
0.40666955 Sukrosa 342 813.3391 -
Glukosa 180 232.3826 -
Fruktosa 180 278.85912 -
Air 18 580.9565 -
Abu - 278.85912 -
Padatan lainnya - 139.42956 -
Enzim Sukrase - - 0.40666955
2323.826 0.40666955
Jumlah (kg/jam)
6073.33861621667
Glukosa+fruktosa - 511.24172 -
Jumlah molase sdh encer - 4260.347666667 -
Massa air masuk 4330.062446667
Konversi 95%
Hidrolisis Tank-110
sa Masuk Mol Massa Masuk Mol Terkonsumsi Mol Keluar Massa Terkonsumsi
F5
- 2.37818450292398 2.25927527777778 0.1189092251462 772.672145
- - 2.25927527777778 2.25927527777778 406.66955
- - 2.25927527777778 2.25927527777778 406.66955
3749.1059466667 240.559024814815 2.25927527777778 238.299749537037 40.666955
- - - - -
- - - - -
- - - - -
3749.1059466667
3861621667
- - - - -
- - - - -
Holding Tank Gula-120
Massa Keluar Massa Masuk Massa Keluar
Komponen
F6 F6 F7
40.666955 Sukrosa 40.666955 40.666955
639.05215 Glukosa 639.05215 639.05215
685.52867 Fruktosa 685.52867 685.52867
4289.39549166667 Air 4289.3954916667 4289.39549167
Abu - 278.85912 - -
Padatan lainnya - 139.42956 - -
Enzim Sukrase - 0.40666955 - -
Bakteri (Yeast) - 23.209212175 -
Nutrisi - - - 40.95743325
Asam Laktat 90 - - -
Kalsium Karbonat 100 - - -
Kalsium Laktat 218 - - -
Karbondioksida 44 - - -
Jumlah (kg/jam)
(Glukosa + Fruktosa) 180
Reaksi 1
Konversi 95.00%
Kondisi batch 19.5 jam
C6H12O6(aq) > 2 CH3CHOHCOOH(aq)
Glukosa/fruktosa Asam laktat
Mula-mula 7.35878233333333 -
Bereaksi 6.99084321666667 13.98168643333
Sisa 0.367939116666667 13.98168643333
Reaksi 2
Konversi 87.20%
Kondisi batch 19.5 jam
- 278.85912 -
- 139.42956 -
- 0.40666955 -
- 23.209212175 -
- 40.95743325 -
- - -
699.084321666667 699.084321666667 -
- - -
- - -
6836.58958330833
1324.58082 7.35878233333333
(CH3CHOHCOO)2Ca + H2O
- -
6.09601528493333 6.09601528493333
6.09601528493333 6.09601528493333
Fermentor-210 A/B
Mol Terkonversi/Tergenerasi (Reaksi 1) Mol Sisa (Reaksi 1) Massa Terkonversi/Tergenerasi (1)
- - -
3.37277523611111 0.177514486111111 607.0995425
3.61806798055556 0.190424630555556 651.2522365
- -
- - -
- - -
- - -
- - -
- - -
13.9816864333333 13.9816864333333 1258.351779
- - -
- - -
- - -
0.118909225146199 - -
0.177514486111111 - -
0.190424630555556 - -
238.299749537037 6.09601528493333 6.09601528493333
- - -
- - -
- - -
- - -
- - -
13.9816864333333 12.1920305698667 1.78965586346667
6.99084321666667 6.09601528493333 0.894827931733333
- 6.09601528493333 6.09601528493333
- 6.09601528493333 6.09601528493333
Massa Sisa/Keluar
Massa Terkonversi/Tergenerasi (2)
F11 F12
- 40.666955
- 31.9526075
- 34.2764335000001
109.7282751288 4399.12376679547
- 278.85912
- 139.42956
- 0.40666955
- 23.209212175
- 40.95743325
1097.282751288 161.069027712
609.601528493333 89.4827931733333
1328.93133211547 1328.93133211547
268.224672537067 268.224672537067
6836.58958330834
165.5726025
Holding Tank Asam Laktat-210 Rotary Filter-210
Massa Masuk Massa Keluar Massa Masuk
Komponen Komponen
F12 F13 F14
Sukrosa 40.666955 40.666955 Sukrosa 40.666955
Glukosa 31.9526075 31.9526075 Glukosa 31.9526075
Fruktosa 34.2764335000001 34.2764335000001 Fruktosa 34.2764335
Air 4399.12376679547 4399.12376679547 Air 4399.1237668
278.85912 0
139.42956 0
0.40666955 0
23.20921217 0
40.95743325 0
3.221380554 157.8476472
89.48279317 0
26.57862664 1302.352705
692.2651906 5876.09972
6568.36491077127
akan nanofiltrasi sehingga sukrosa dll bisa tertahan (Sang Hyeon Kang, Yong Keun Chang, 2005)
an asam laktat
Mix Point-210
Komponen Massa Masuk Massa Keluar
F16 F20 F17 Komponen
Sukrosa 39.8536159 70.545944725 110.39956062
Glukosa 31.31355535 32.063131877 63.376687227 Sukrosa
Fruktosa 33.5909048300001 141.09188945 174.68279428 Glukosa
Air 4311.14129145956 3527.2970113 7838.4383028 Fruktosa
1940.0135811568
2813.01969267736 3527.2752572 Air yang diuapkan = massa awal air x 5
3205.87244286161 3527.2874469 Air yang terikut dalam kristal diasums
3382.65618044453 3527.2929323
3462.20886235684 3527.2954007 Komponen mother liquor:
3498.00756921738 3527.2965115 Komponen = kelarutan masing-mas
3514.11698730462 3527.2970113
3521.36622544388 Sukrosa
3524.62838260655
3526.09635332975
3526.75694015519 Glukosa
3527.05420422664
3527.18797305879
3527.24816903326 Fruktosa
Kalsium laktat =
Asam laktat =
Komponen kristal = komponen input –
Crystallizer-210
Massa Masuk Massa Keluar
F19
F17 F18 (Uap air)
Air Sisa Mother Liquor Kristal (Solid)
110.39956062496 - - 70.5459447249642 39.8536159
63.376687227496 - - 32.0631318774962 31.31355535
174.68279427993 - - 141.091889449928 33.5909048300001
20 g/L
0.02 kg/kg air
9.09 g/L
0.00909 kg/kg air
40 g/L
0.04 kg/kg air
Sukrosa 0.187
Glukosa 6.338
Fruktosa 6.501
Asam Laktat 2.452
Kalsium Laktat 0
Jumlah (kg/jam)
Kebutuhan etanol di storage akan dikurangi dengan recyle etanol dari condeser distilasi
Kebutuhan etanol di storae 287,603642376403 - F30
F24 = etanol dari storage
F30= recycle etanol dari condenser distilasi
anol Mixing Point-320
Alkohol yang diperlukan Komponen Massa Masuk
F24 F30
213.120940641711 Etanol 287.6036423764 0.00
4.9406051356895 Jumlah (kg/jam) 287.60
5.16703658360253
64.3750600153997 F48 dari condenser distilasi
-
287.603642376403
Komponen BM
Etanol 46.07
Sukrosa 342
Glukosa 180
Fruktosa 180
Asam Laktat 90
Jumlah -
Konstanta Yaws
Komponen Boiling Point (oC)
Etanol 78.4
Sukrosa 179
Glukosa 154
Fruktosa 440
Asam Laktat 122
P total 1
760
Ki = Pi/P a = alfa
ai = Ki/K heavy Key
Yf = Ki.Xf
2. Bottom (B)
Fruktosa (HK) di bottom 99.9%
jadi, etanol di HK = 0.1%
2,99956548822598 = A + C (-1,774)
-2,99956548822598 = A + C (0)
- 2,99956548822598 = A
Substitusi A ke persamaan 1
2,99956548822598 = A + C (-2,0558)
2,99956548822598 = - 2,99956548822598 + C (-2,0558)
- 2,99956548822598 + C (-2,0558) = 2,99956548822598
C (-1,774) = 2,99956548822598 + 2,99956548822598
C= (2,99956548822598 + 2,99956548822598)/(--2,0558)
C= -3.33538607062996
Sehingga,
Komponen kmol F
P 760
T Dew Point (Trial) 447.49305951953
Komponen Pi (mmHg)
Etanol (LK) 7.59E+02
Sukrosa 2.61E+08
Glukosa 2.13E+12
Fruktosa 6.06E+04
Asam Laktat (HK) 1.31E+04
Jumlah
P 760
T Bubble Point (Trial) 348.704059185687
Komponen Pi (mmHg)
Etanol (LK) 5.58144740528035
Sukrosa 38.9238730219369
Glukosa 0.286936635764674
Fruktosa 2733.39737013544
Asam Laktat (HK) 677.376534505282
Jumlah
(𝑘𝑚𝑜𝑙 𝐷
×
𝑋𝐷)/(𝑘𝑚𝑜𝑙
𝐹 ×𝑋𝐹)
DISTILASI YANG BELUM
1. Pengecekan komponen kunci
2. Condenser
3. Reboiler
Centrifuge-3 Rotar
Massa Keluar Komponen
F27 F28
39.8536159 - Kalsium Laktat
31.31355535 - Etanol
33.5909048300001 - Jumlah (kg/jam)
157.84764715776 -
- 1302.35270547316
258.843278138763 28.7603642376403 Dikarenakan sifat etanol yang mudah men
521.449001376523 1331.1130697108
1852.56207108732
A B C D
-27.0836 -3.97E+03 2.02E+01 -4.22E-02
61.2 -1.24E+04 -9.46E+00 6.02E-06
254 -3.14E+04 -6.47E+01 7.05E-06
30.81 -3.15E+03 -7.30E+00 2.44E-09
23.8442 -2.86E+03 -5.05E+00 3.74E-11
atm
mmHg
atm
mmHg
kPa
K 101.190507822015 C
Pi (mmHg) Ki ai ai.Xf
2.78E+01 0.0365987582267338 0.0158989463025633 0.0113801419920003
5422.85125815275 7.13533060283251 3.09967451361792 0.0460170078712103
4279.81970080909 5.63134171159055 2.44632342248605 0.0542168657938141
7311.24295479432 9.62005651946613 4.17906971277768 0.0993549416089872
1749.49054629069 2.30196124511932 1 0.223437602425033
(Yaws, 1999)
feed
feed
feed
feed
…2
99956548822598
,99956548822598)/(--2,0558)
Massa Keluar
Distilat (kg/jam) F28 Bottom (kg/jam)
258.584434860624 0.258843278138764
0.00091656528341133 39.8526993347166
0.00158599251408376 31.311969357486
0.000285175510576607 33.5906196544895
0.15784764715778 157.689799510602
258.74507024109 262.703931135433
521.449001376523
XF kmol D XD kmol B
mmHg
K 174.34305951953 C
mmHg
K 75.5540591856869 C
ka terdistribusi. Jika tidak berada diantara angka tersebut maka tidak terdistribusi
t dan bottom
Rotary Dryer-320 Mixing Point-330
Massa Masuk Massa Keluar
F28 F29 F30
1302.35270547316 - 1302.35270547
28.7603642376403 28.76036423764 -
1331.1130697108 28.76036423764 1302.35270547
1331.1130697108 1331.1130697108
E
2.03E-05 Light Key (LK) di overhead (destilat)
2.25E-19
6.24E-18
1.81E-06
2.74E-07 Heavy Key (HK) di Bottom
Yf = Ki.Yf Log ai
0.0261966458295397 -1.79863165745
0.105929368735877 0.491316092427
0.124805123889195 0.388513873516
0.228711225094981 0.621079615849
0.514344701484805 0
1.0000
Goal seek ∑yf = 1
ai log ai
0.0158989463025633 -1.79863165745
1 0
D = (F-B)
258.584434860624
0.00091656528341133
0.00158599251408376
0.000285175510576607
0.15784764715778
258.74507024109
521.449001376523
XB
0.00251405647700039
0.0521420362506714
0.0778384588820513
0.0835029581482873
0.78400249024199
1
yi.D/ai
17.3096870339038
2.40631998187096E-11
9.68229454082294E-15
6.12189646210624E-08
0.000312373900765399
17.3099994690476
1.00056476225298
xi.B*ai
2.07153234360714E-05
0.0029962212960457
3.29723637991604E-05
0.336957001865671
0.78400249024199
1.12400940109094
1.00181262218729
2.82139168E-20
1.68870013E-06
Recycle Impuritis Gula
Mixing Point-330 Crystallizer-320
Komponen Massa Masuk Massa Keluar Komponen Massa Masuk
F38 F45 F42 F42
Sukrosa 39.8536159 39.592636935 79.44625
Glukosa 31.31355535 3639.3123842 3670.626 Sukrosa 79.4462528351
Fruktosa 33.59090483 355.26366115 388.8546 Glukosa 3670.625939574
Etanol 258.84327814 1993.9383398 2252.782 Fruktosa 388.8545659774
Jumlah (kg/jam)
363.60135422 6028.1070221 6391.708 Etanol 2252.781617929
6391.7083763 6391.708 Jumlah (kg/jam)
6391.708376315
6391.708376315
1735.0950617
Centrifuge-340
Massa Keluar Komponen
F43 (Uap Etanol) F44
Etanol Mother
Sisa Liquor (Impuritis
Kristal
Gula)
(Solid) Sukrosa
- - 39.592636935 39.85362 Glukosa
- - 3639.3123842 31.31356 Fruktosa
- - 355.26366115 33.5909 Etanol
Jumlah (kg/jam)
1126.39080896 1126.390809 1070.0712685 56.31954
1126.39080896 5104.2399508 161.0776
6391.70837632
Massa Masuk (F44) Massa Keluar
Mother Liquor Kristal (Solid) F45 F46
39.5926369351016 39.8536159 39.5926369351016 39.8536159
3639.3123842238 31.31355535 3639.3123842238 31.31355535
355.263661147398 33.59090483 355.263661147398 33.59090483
1070.07126851626 56.3195404482 1070.07126851626 56.31954044822
Condesor
Komponen Massa Masuk (F40 + FBM (kmol) TDew (oC) TDew (K) Pi
C2H5OH 1155.15117320212 46.07 78.45 351.6 763.5123
2.175011E-92