NERACA MASSA PRARANCANGAN PABRIK AMIL ALKOHOL dari AMIL KLORIDA DAN SODIUM HIDR
Data Komponen
Komponnen Rumus Molekul TD BM (kgkmol)
Amil Klorida C5H11Cl 106.0 106.617
Sodium Hidroksida NaOH 135.0 39.910
Sodium Oleat NaC18H33O2 - 304.440
Air H2O 100.0 18.020
Amil Alkohol C5H11OH 137.9 88.174
Natrium Klorida NaCl - 58.353
Amilen C5H10 38.500 70.154
1. Reaktor
Reaksi Reaktor 1 ;
Reaktan Pro
komponen
C5H11Cl NaOH C5H11OH
mula-mula 69.232 138.463 0.000
reaksi 47.339 47.339 47.339
sisa 21.893 91.125 47.339
Feed Reaktor 2
komponen Fraksi Berat kg/jam kmol/jam
C5H11Cl 0.039 2299.139 21.565
NaOH 0.062 3623.680 90.796
C5H11OH 0.071 4174.024 47.339
NaCl 0.047 2781.522 47.667
C5H10 0.000 23.038 0.328
H2O 0.691 40681.116 2257.554
Sodium Oleat 0.090 5269.227 17.308
jumlah 1.000 58851.746 2482.557
Reaksi Reaktor 2 ;
Reaktan Pro
komponen
C5H11Cl NaOH C5H11OH
mula-mula 21.565 90.796 47.339
reaksi 14.745 14.745 14.745
sisa 6.819 76.051 62.084
Produk dari Reaktor 2
komponen Fraksi Berat kg/jam kmol/jam
C5H11Cl 0.012 711.055 6.669
NaOH 0.051 3029.209 75.901
C5H11OH 0.093 5474.166 62.084
NaCl 0.062 3650.706 62.562
C5H10 0.001 33.563 0.478
H2O 0.691 40683.819 2257.704
Sodium Oleat 0.090 5269.227 17.308
jumlah 1.000 58851.746 2482.707
DEKANTER
Top 75.778
Bottom 737.898
Amyl Alcohol (aquesous) Total 813.676
Output Dekanter
Komponen Light Liquid Heavy Liquid
Amylene 33.563 0.000
Amyl Chloride 711.055 0.000
Amyl Alcohol 4736.267 737.898
Sodium Oleate 0.000 5269.227
NaCl 0.000 3650.706
NaOH 0.000 3029.209
Water 3788.900 36894.920
Total 5480.886 49581.960
Resume NM Dekanter
Output
Komponen Input 8 9
Amylene 33.563 33.563 0.000
Amyl Chloride 711.055 711.055 0.000
Amyl Alcohol 5474.166 4736.267 737.898
Sodium Oleate 5269.227 0.000 5269.227
NaCl 3650.706 0.000 3650.706
NaOH 3029.209 0.000 3029.209
Water 40683.819 3788.900 36894.920
Subtotal 58851.746 9269.786 49581.960
Total 58851.746
Menara Distilasi
Fraksi MD
Output
Komponen Input Distillate Bottom
Amylene 33.563 33.563 0.000
Amyl Chloride 711.055 663.436 47.619
Amyl Alcohol 4736.267 45.791 4690.476
Water 3788.900 3765.090 23.810
Subtotal 4507.881 4761.905
Total 9269.786 9269.786
Komponen A B n
C5H11Cl 0.30284 0.2695 0.2804
NaOH 0.19975 0.09793 0.25382
C5H11OH 0.26923 0.2673 0.2506
NaCl 0.22127 0.10591 0.37527
C5H10 0.23787 0.26648 0.2905
H2O 0.3471 0.274 0.28571
Sodium Oleat
Total
1/rho 2.076
Rho Campuran 0.482 g/ml
481.765 kg/m3
FV Ft/Rhocampuran
2.278 m3/menit
Menghitung Cao
Cao Mol mula mula Amil Klorida/Fv
0.507 kmol/m3
506.612 mol/m3
V1 Fv/(k1+k2)*(1-x)
221.613 m3
V Total 221.613 m3 V Overdesign
Penentuan Volume
Xa2 0.684
k1 0.03170 /menit k2
Fv 2.278 m3/menit
Cao 506.612 mol/m3
RIDA DAN SODIUM HIDROKSIDA
AHUN
C 12.011
H 1.010
Cl 35.453
Na 22.900
O 16.000
,
0.000
Fraksi mol
0.892
0.108
1.000
Fraksi mol
0.730
0.182
0.088
1.000
46050.637 40524.561
34537.978
0.120
Fraksi mol
0.294
0.706
1.000
Fraksi mol
0.058
0.942
1.000
fraksi mol
0.028
0.056 58851.746
0.909
0.007
1.000
0.684
Produk Reaksi
NaCl
komponen
0.000
47.339 mula-mula
47.339 reaksi
sisa
fraksi mol
0.009
0.037
0.019
0.019
0.000
0.909
0.007
1.000
fraksi mol
0.009
0.037
0.019
0.019
0.000
0.909
0.007
1.000
ty Organic Material
LK in Bottom 0.01
HK in distilate 0.0101580509746698
453.15 K
Tc Rho
568 0.328219284121485
2820 2.03972225058715
586.15 1.0072203516648
3400 0.728255655243185
464.78 0.240188466555152
647.13 0.393438943726063
4.737
Fraksi/Rho
0.342
0.041
0.063
0.058
0.001
1.571
#DIV/0!
2.076
0.00080 /menit
Xa(Cao)/k1(Cao(1-X))+k2(Cao.Xa)
66.532 menit 1.109
243.774
V1
V2
Vtotal
dtau
dv
2014
Harga USD
Volume
2024
Jumlah Reaktor
1
2
3
Rasio
Amil Klorida : Sodium Hidroksida
1.000 : 2.000
Reaktan Produk
C5H11Cl NaOH C5H10 NaCl
21.893 91.125 0.000 0.000
0.328 0.328 0.328 0.328
21.565 90.796 0.328 0.328
Reaktan Produk
C5H11Cl NaOH C5H10 NaCl
6.819 76.051 0.000 0.000
0.150 0.150 0.150 0.150
6.669 75.901 0.150 0.150
RESUME NERACA MASSA
Input
Komponen
1 2 4
C5H11Cl 7381.244 0 0
NaOH 0 0 0
NaC18H33O2 0 5269.227 0
H2O 150.638 0 34537.978
C5H11OH 0 0 0
NaCl 0 0 0
C5H10 0 0 0
Total 58851.746
Dua Reaktor
21.039
0.684
16.465
21.039
0.684
160.205
5.207
50.661
0.900
47.919 52.711
47.919 52.711
105.422
0.000
0.000
576.1
$ 459,200.00
4000 gallons
738
$3,000,000.00
$2,500,000.00
$2,000,000.00
$1,500,000.00
$1,000,000.00
$500,000.00
$-
0 2
0.000
H2O
0.000
0.328
0.328
21.565 2299.139
90.796 3623.680
0.328 23.038
0.328 19.163
0.328 5.918
5970.938
0.022
H2O
0.000
0.150
0.150
Trial Tdew Point
Output
5 9 11 12
0 0 663.436 47.619
5526.076 3029.209 0 0
0 5269.227 0 0
5986.583 36894.920 3765.090 23.810
0 737.898 45.791 4690.476
0 3650.706 0 0
0 0 33.563 0.000
58851.746
Tiga Reaktor
t1 7.743
Xa1 0.252
-ra1 16.465
t2 7.743
Xa2 0.252
Ca1 379.121
-ra2 12.321
Ca2 283.713
t3 7.743
Xa3 0.252
-ra3 9.221
Ca3 212.315
Xa Total 0.581
2 4
h vs harga total
ga Reaktor
Kapasitas panas (Cp), J/mol.K
Formula =
Formula =
Formula =
dengan,
Cp
T
A,B,C,D
MIXER M-100
Panas Masuk
Arus 1 (Bahan baku amil klorida)
Q1 Q2 T umpan
Komponen
Amil Klorida
Sodium Hidroksida
Sodium Oleat
Air
M
Amil Alkohol
Natrium Klorida
Amilen
Total
Q3 Panas Keluar
Arus 3
T umpan
Komponen
Amil Klorida
Sodium Hidroksida
Sodium Oleat
Air
Amil Alkohol
Natrium Klorida
Amilen
Total
Komponen
Amil Klorida
Sodium Hidroksida
Sodium Oleat
Air
Amil Alkohol
Natrium Klorida
Amilen
Subtotal
Total
MIXER M-101
Panas Masuk
Arus 4 (Pengencer NaOH)
Q4 Q5
T umpan
Komponen
Amil Klorida
Sodium Hidroksida
Sodium Oleat
M Air
Amil Alkohol
Natrium Klorida
Amilen
Total
Q6 Panas Keluar
Arus 6
T umpan
Komponen
Amil Klorida
Sodium Hidroksida
Sodium Oleat
Air
Amil Alkohol
Natrium Klorida
Amilen
Total
Komponen
Amil Klorida
Sodium Hidroksida
Sodium Oleat
Air
Amil Alkohol
Natrium Klorida
Amilen
Subtotal
Total
REAKTOR R-100
a. Panas Input
Arus 3'
T umpan
Q3 Q6 Komponen
Amil Klorida
Sodium Hidroksida
Sodium Oleat
R
Air
QReaksi Amil Alkohol
R QPendingin
Natrium Klorida
Amilen
Total
b. Panas reaksi
Q7 T reaksi
Komponen
Amil Klorida
Sodium Hidroksida
Sodium Oleat
Air
Amil Alkohol
Natrium Klorida
Amilen
Total
Reaksi utama
Keterangan
Mula - mula
reaksi
sisa
Reaksi
Komponen
Amil Klorida
Sodium Hidroksida
Sodium Oleat
Air
Amil Alkohol
Natrium Klorida
Amilen
Total
c. Panas output
T output
Komponen
Amil Klorida
Sodium Hidroksida
Sodium Oleat
Air
Amil Alkohol
Natrium Klorida
Amilen
Total
Panas masuk + panas reaksi
Beban pendingin
Tabel NP R-100
Komponen
Amil Klorida
Sodium Hidroksida
Sodium Oleat
Air
Amil Alkohol
Natrium Klorida
Amilen
Subtotal
Total
R-101
a. Panas Input
Arus 7
Q7 Komponen
Amil Klorida
Sodium Hidroksida
Sodium Oleat
Air
Amil Alkohol
QReaksi R QPendingin
Natrium Klorida
Amilen
Total
b. Panas Reaksi
Q8 Keterangan
Mula - mula
reaksi
sisa
Panas Reaksi
Komponen
Amil Klorida
Sodium Hidroksida
Sodium Oleat
Air
Amil Alkohol
Natrium Klorida
Amilen
Total
Panas Keluar
Komponen
Amil Klorida
Sodium Hidroksida
Sodium Oleat
Air
Amil Alkohol
Natrium Klorida
Amilen
Total
Panas masuk + panas reaksi
Beban pendingin
Tabel NP R-101
Komponen
Amil Klorida
Sodium Hidroksida
Sodium Oleat
Air
Amil Alkohol
Natrium Klorida
Amilen
Total
DEKANTER (S-100)
Input (Arus 8')
Q8 T
Komponen
Amil Klorida
Sodium Hidroksida
Sodium Oleat
Air
D
Amil Alkohol
Natrium Klorida
D
Amilen
Total
Q9 Output
Light Liquid (Arus 9)
T
Komponen
Amil Klorida
Sodium Hidroksida
Sodium Oleat
Air
Amil Alkohol
Natrium Klorida
Amilen
Total
Tabel NP S-100
Komponen
Amil Klorida
Sodium Hidroksida
Sodium Oleat
Air
Amil Alkohol
Natrium Klorida
Amilen
Subtotal
Total
Arus 9
Suhu
Komponen
Q10 Amil Klorida
Sodium Hidroksida
Sodium Oleat
Air
Amil Alkohol
Natrium Klorida
Amilen
Total
Output
Menentukan suhu Distilat (Arus 11)
P
T trial
Vapor Pressure
Komponen
Amilen
Air
Amil Klorida
Amil Alkohol
Total
Arus 11 (Distilat)
Suhu
Komponen
Amil Klorida
Sodium Hidroksida
Sodium Oleat
Air
Amil Alkohol
Natrium Klorida
Amilen
Total
Arus 12 (Bottom)
Suhu
Komponen
Amil Klorida
Sodium Hidroksida
Sodium Oleat
Air
Amil Alkohol
Natrium Klorida
Amilen
Total
Komponen
Amil Klorida
Sodium Hidroksida
Sodium Oleat
Air
Amil Alkohol
Natrium Klorida
Amilen
Subtotal
Total
Kebutuhan pendingin
Cp = A + BT + CT^2 + DT^3 Cairan
Cp = A + BT + CT^2 + DT^3 + ET^4 Gas
Cp = A + BT + CT^2 Padat
Cp=A+B*T+C*(T^2)+D*(T^3)
A B C D BM
99.612 0.6341 -0.0019117 0.0000026022 106.617
87.639 -0.00048368 -0.0000045423 0.0000000011863 39.910
304.440
92.053 -0.039953 -0.00021103 0.00000053469 18.020
105.748 0.7462 -0.0021694 0.0000027315 88.174
95.016 -0.031081 0.00000096789 0.0000000055116 58.353
74.305 0.5838 -0.0021386 0.0000035676 70.154
T reff 25 C 298.15 K
Arus 2
30 C 303.15 K T umpan
molar flow (kmol/jam ∫Cp dT (kJ/mol) delta H (kJ/jam) Komponen
69.232 940.863887980165 65137.6319367438 Amil Klorida
0 435.576163524757 0 Sodium Hidroksida
0 0 0 Sodium Oleat
8.359 377.486381588157 3155.58591659917 Air
0 1041.15789078699 0 Amil Alkohol
0 429.543901461057 0 Natrium Klorida
0 767.3521606393 0 Amilen
77.591 Total 68293.217853343 Total
30 C 303.15 K
molar flow (kmol/jam ∫Cp dT (kJ/mol) delta H (kJ/jam)
69.232 940.863887980165 65137.6319367438
0 435.576163524757 0
17.308 0 0
8.359 377.486381588157 3155.58591659917
0 1041.15789078699 0
0 429.543901461057 0
0 767.3521606393 0
94.899 Total 68293.217853343
Input Output
Arus 1 Arus 2 Arus 3
65137.6319367438 0 65137.6319367438
0 0 0
0 0 0
3155.58591659917 0 3155.58591659917
0 0 0
0 0 0
0 0 0
68293.217853343 0
68293.217853343
68293.217853343
Input Output
Arus 1 Arus 2 Arus 3
0 0 0
0 60311.3801742441 60311.3801742441
0 0 0
723508.118190215 125408.073819637 848916.192009852
0 0 0
0 0 0
0 0 0
723508.118190215 185719.453993881
909227.572184096
909227.572184096
Arus 6'
180 C 453.15 K T umpan
molar flow (kmol/jam ∫Cp dT (kJ/mol) delta H (kJ/jam) Komponen
69.232 32244.6680784515 2232354.06103813 Amil Klorida
0.000 13465.2833122244 0 Sodium Hidroksida
17.308 0 0 Sodium Oleat
8.359 11840.9007858373 98983.6496946847 Air
0.000 35113.9402716019 0 Amil Alkohol
0.000 12986.4490495247 0 Natrium Klorida
0.000 28629.7809181145 0 Amilen
Total 2331337.71073281 Total
180 C 453.15 K
molar flow (kmol/jam ∫Cp dT (kJ/mol) delta H (kJ/jam)
69.232 32244.6680784515 2232354.06103813
138.463 13465.2833122244 1864449.63935982
17.308 0 0
2257.225 11840.9007858373 26727579.7934525
0.000 35113.9402716019 0
0.000 12986.4490495247 0
0.000 28629.7809181145 0
Total 30824383.4938504
Konversi 68%
Reaktan Produk
C5H11Cl NaOH C5H11OH NaCl
69.232 138.463 0.000 0.000
47.339 47.339 47.339 47.339
21.893 91.125 47.339 47.339
180 C 453.15 K
molar flow (kmol/jam ∫Cp dT (kJ/mol) delta H (kJ/jam)
21.565 32244.668 695342.410
90.796 13465.283 1222597.868
17.308 0.000 0.000
2257.554 11840.901 26731468.280
47.339 35113.940 1662250.475
47.667 12986.449 619027.104
0.328 28629.781 9401.862
30940087.998
= Panas keluar + beban pendingin
= -5397160.017 kJ/jam
Konversi 68%
Reaktan Produk
C5H11Cl NaOH C5H11OH NaCl
21.565 90.796 47.339 47.667
14.745 14.745 14.745 14.745
6.819 76.051 62.084 62.412
180 C 453.15 K
molar flow (kmol/jam ∫Cp dT (kJ/mol) delta H (kJ/jam)
6.6692818885234 32244.6680784515 215048.780817065
75.9010089947475 13465.283 1022028.58979797
0 0.000 0
2257.70363179704 11840.901 26733244.7079334
62.0840260008362 35113.9402716019 2180014.78081395
62.5624452177007 12986.449 812464.007233349
0.478419216864481 28629.781 13697.037365846
Total 30976497.9039616
= Panas keluar + beban pendingin
= -1671217.28380615 kJ/jam
115 C 388.15
Molar flow (kmol/jam) ∫Cp dT (kJ/mol) delta H (kJ/jam)
6.669 17798.478 118703.065
75.901 7828.547 594194.601
0.000 0.000 0.000
2257.704 6779.523 15306152.901
62.084 19544.380 1213393.795
62.562 7622.254 476866.864
0.478 15120.152 7233.771
17716544.996
126.399 C 399.549 K
Molar flow (kmol/jam) ∫Cp dT (kJ/mol) delta H (kJ/jam)
6.669 20212.843612539 134805.151820662
0.000 8818.1779463857 0
0.000 0 0
210.261 7648.74566728794 1608231.44396808
53.715 22166.3349074415 1190671.69858326
0.000 8571.36542527274 0
0.478 17291.4342878372 8272.55445045072
Total 2941980.84882245
154.121 C 427.271 K
Molar flow (kmol/jam) ∫Cp dT (kJ/mol) delta H (kJ/jam)
0.447 26283.208 11739.096
0.000 11222.953 0.000
0.000 0.000 0.000
1.321 9791.007 12936.694
53.196 28723.656 1527983.197
0.000 10864.581 0.000
0.000 22901.394 0.000
Total 1552658.98647027
-55931.685 kJ/jam
(Katalis sodium oleat)
30 C 303.15
molar flow (kmol/jam ∫Cp dT (kJ/mol) delta H (kJ/jam)
0.000 940.863887980165 0
0 435.576163524757 0
17.308 0 0
0.000 377.486381588157 0
0 1041.15789078699 0
0 429.543901461057 0
0 767.3521606393 0
17.308 Total 0
30 C 303.15
molar flow (kmol/jam ∫Cp dT (kJ/mol) delta H (kJ/jam)
0.000 940.863887980165 0
138.463 435.576163524757 60311.3801742441
0 0 0
332.219 377.486381588157 125408.073819637
0 1041.15789078699 0
0 429.543901461057 0
0 767.3521606393 0
470.682 Total 185719.453993881
180 C 453.15 K
molar flow (kmol/jam ∫Cp dT (kJ/mol) delta H (kJ/jam)
0 32244.6680784515 0
138.463 13465.2833122244 1864449.63935982
0 0 0
2248.866 11840.9007858373 26628596.1437578
0 35113.9402716019 0
0 12986.4490495247 0
0 28629.7809181145 0
Total 28493045.7831176
Reaksi
Komponen molar flow (kmol/jam delta Hf 298 (kJ/mol) delta H (kJ/jam)
Amil Klorida 0.328 -174890 -57432.9090167287
Sodium Hidroksida 0.328 -425600 -139764.686817541
Sodium Oleat 0 0 0
Air 0.328 -249000 -81770.2232555632
Amil Alkohol 0 -300160 0
Natrium Klorida 0.328 -411200 -135035.806436496
Amilen 0.328 -40800 -13398.4944129598
Total -33006.9282707496
Reaksi 2 Konversi 2.20%
Reaktan Produk
Keterangan
C5H11Cl NaOH C5H10 NaCl H2O
Mula - mula 6.819 76.051 0.000 0.000 0.000
reaksi 0.150 0.150 0.150 0.150 0.150
sisa 6.669 75.901 0.150 0.150 0.150