SISTEM PERPIPAAN
SEMESTER GANJIL 2016/2017
Ahmad Hanif Qadhaf
4212100057
Muhammad Hasan
4212101002
4213100069
4215106001
4215106015
4214100080
4214100041
OUTLINE
PENDAHULUAN
Pada dasarnya Kapal tanker atau oil/wet bulk carrier dibagi
menjadi dua jenis :
1. Kapal tanker muatan mentah (crude tanker)
Kapal tanker muatan mentah antara lain membawa muatan
jenis crude oil, palm oil, dll. yang membawa muatan dari
pengeboran atau pertambangan ke tempat penyulingan atau
tempat pengolahan minyak.
2. Kapal tanker muatan jadi (product tanker).
Kapal tanker muatan jadi membawa muatan antara lain
jenis product oil dari tempat pengolahan menuju ke konsumen.
Resolution MEPC.215(63) Guidelines for Calculation of Reference Lines for use with
the Energy Efficiency Design Index (EEDI) (Adopted on 2 March 2012) - Annex
Guidelines for Calculation of Reference Lines for use with the Energy Efficiency
Design Index (EEDI) - Appendix
Pipa
Valve
Pada cargo oil system, menggunakan 3 jenis valve, yakni :
Gate Valve
Valve ini memiliki prinsip kerja seperti gerbang
memberi keamanan dan sangat efsien
Lambat dalam pengoperasiannya
Globe Valve
Globe valve biasanya digunakan di pressure/vacuum system di
mana katup dapat mengawasi kondisi tekanan di tanki.
Butterfly Valve
KONSTRUKSI KATUP
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VENTING
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Cargo Pump
Jenis Jenis Pompa Cargo :
1. Pompa Displacement
Reciprocating pumps, Rotary displacement, dan screw displacement
pump
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Cargo Pump
Jenis Jenis Pompa Cargo :
2. Pompa Non - Displacement
Centrifugal Pump
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Cargo Pump
Penempatan Pompa
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Cargo Pump
Penempatan Pompa
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Cargo Manifold
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Cargo Manifold
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Cargo Manifold
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Hose Support
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SEPARATEDPUMP
Masing-masing tangki memiliki pompa deep well sendiri
Tidak ada resiko kontaminasi antara beberapa jenis cargo yang
berbeda
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Inert
gas
adalahsuatugasatau
campuran
bermacam-macamgasyang dapat mempertahankan
kadar oksigen dalam prosentase rendah sehingga dapat
mencegah terjadinya ledakan atau kebakaran.
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Rules :
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TANK CLEANING
SYSTEM
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TANK CLEANING
Tank cleaning bertujuan untuk :
a. Mempersiapkan tangki untuk penyimpanan
cargo berikutnya.
b. Mencegah pengumpulan sisa-sisa kontaminan
cargo muatan sebelumnya dalam tangki.
c. Memfasilitasi pembebasan gas dan
mempersiapkan tangki untuk perbaikan /
pembersihan tangki.
d. Memenuhi persyaratan kontrak pemilik kapal.
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TANK CLEANING
Pembersihan tangki dapat di kerjakan dengan
mesin pembersih portable ataupun yang sudah
terpasang,
atau
terkadang
dikombinasikan
menggunakan air dingin, air panas, air tawar maupun
air laut dan/atau zat detergent.
Umumnya, pembersihan tangki di kapal dilakukan
selama dry dock . Pembersihan dilakukan sebelum
dilaksanakannya inpeksi surveyor atau jika ada
pekerjaan panas yang harus dilakukan di dalam
tangki.
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Pengosongan
tangki
Pre Cleaning
Gas Freeing
Tank
Cleaning
tank cleaning
Tank Washing
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Gas freeing
Gas freeing adalah proses menghilangkan gas gas
berbahaya seperti H2S didalam tangki sebelum dimulai
proses tank cleaning.
As a general rule, tank cleaning and gas freeing should
not take place concurrently with cargo handling. If for any
reason this is necessary, there should be close
consultation with, and agreement by, both the terminal
representative and the port authority.
It is generally recognised that tank cleaning and gas
freeing is the most hazardous period of tanker operations.
This is true whether washing for clean ballast, gas freeing
for entry, or gas freeing for hot work
International Safety Guide for Oil Tankers & Terminals Chapter 9 sub 9.3.2
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Gas freeing
It is generally recognised that tank cleaning and gas
freeing is the most hazardous period of tanker operations.
This is true whether washing for clean ballast, gas freeing
for entry, or gas freeing for hot work. The additional risk
from the toxic effect of petroleum gas during this period
cannot be over-emphasised and must be impressed on all
concerned. It is therefore essential that the greatest
possible care is exercised in all operations connected with
tank cleaning and gas freeing.
There is general procedure that can apply to cargo tank
gas freeing generally at International Safety Guide for Oil
Tankers & Terminals Chapter 9 sub 9.3.2
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Gas freeing
Untuk melakukan pengecekan keefektifan dari
proses gas freeing, diperlukan beberapa instrument
seperti berikut :
Indikator flammable gas, yang dapat mendeteksi
titik terendah dari batas kemampuan terbakar suatu
gas.
oxygen analyser, mengetahui tingkat kadar
oksigen pada tangki
Instrumen yang dapat mengukur range konsentrasi
senyawa kimia beracun yang dapat diterima manusia
International Safety Guide for Oil Tankers & Terminals Chapter 9 sub 9.3.2
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Inerted
Atmosphere
Too lean
Atmosphere
Tank Washing
RichAtmosphere
Unidentifed
Atmosphere
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TANK ATMOSPHERE
INERTED
Kondisi dimana lingkungan tangki tidak dapat
timbul appi akibat adanya inert gas dan hasil
penurunan tingkan kadar oksigen, dimana oksigen
tidak boleh melebih 8% dari volume tangki .
TOO LEAN
Kondisi dimana tidak dapat timbul api akibat
penurunan tingkat kadar hydrocarbon sampai titik
terendah flammable limit.
RICH
Kondisi dimana lingkungan tangki berada diatas
flammable limit range.
UNDEFINED.
Kondisi dimana lingkungan tangki dapat berada
dibawah, diatas atau berada pada flammable range.
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DE-SLOPPING
Air sisa tank washing atau air ex ballasting perlu dibuang
terlebih dahulu agar proses de-mucking (pengangkatan
residu cargo) bisa dilakukan. Dengan pertimbangan
bahwa air sisa tank washing dan juga bekas ballasting
adalah termasuk bahan berbahaya dan beracun maka
proses pembuangannya pun dilakukan dengan standar
dan prosedur pembuangan limbah B3.
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CARGO RESIDU
CARGO RESIDUES
TANK WASHING
RESIDUES
Residu padat (sludge deposit) yang terdapat pada
permukaan dasar cargo tank dapat mengandung cairan
yang mudah menguap dan dapat menghasilkan gas.
Pada crude oil carriers, sludge deposit yang dihasilkan
dapat dikontrol dengan crude oil washing yang efektif.
Ketika Sludge harus dibersihkan dari tangki, sludge
tersebut tidak boleh dibuang ke laut, tapi harus di
karungkan dan di tampung di fasilitasi penerima di
pelabuhan.
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PEMBERSIHAN TANGKI
MUATAN TERTENTU
REFERENSI : INSTITUTE ENERGY, LONDON
The statutory requirements for washing after crude oils are contained
within MARPOL for both segregated and dedicated ballast tankers.
Additional sources of information are the vessel's Cargo Operations
Manual and EI HM40.
As with other cargo types noted above, inert gas should be operated
to reduce oxygen and hydrocarbon gas levels
The following points should be assessed when considering the need
for water washing of crude oil tanks:
the build-up of sludge in the tanks;
1. wax content of the crude;
2. the possibility of delaying the washing until the vessel is in warmer
water;
3. the use of portable machines, and
4. the next crude to be carried and its suitability for washing.
AFTER VEGETABLE
OIL CARGOES
Vegetable oils can be defned as drying, non-drying and
semi-drying.
Non-drying oils are liquid at ambient temperatures and are
easy to clean from surfaces using detergents and degreasers.
Iodine values tend to be below 110
(examples are coconut oil, palm oil, palm kernel oil, olive oil).
Drying oils create solid residues which can form a hard skin
at ambient temperatures. They are more difficult to remove
from surfaces. Iodine values tend to be between 140 and 190
(examples are linseed oil, tung oil).
Semi-drying oils have iodine values between 110 and 140.
AFTER VEGETABLE
OIL
CARGOES
Generally, efforts should be made to remove all traces of such
cargoes before loading petroleum products, as vegetable oil traces
may affect not only the next cargo but those following later.
Lighter vegetable oils will typically be cold water washed then
washed with warm water and a degreaser or saponifer.
Heavier vegetable oils types may require hot water washing,
again with degreaser or saponifer, followed with a solvent wash.
If the previous cargo was a drying oil then a hot wash with
saponifer followed by additional water washes until the ph is
neutral will be required. Cold water washing of each tank
immediately after completion of discharge may avoid formation of
a flm on internal tank surfaces and should be carried out before
warm or hot water washes which may cause oil flms to dry
('varnish') unless cold water is used frst.
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STRUCTURAL SCHEME OF
THE WASHING SYSTEM
The cargo pumps are used in the system of sea water as well,
by means of closed circuit slop tanks. In the system of washing
tanks with heated sea water fre pumps can also be used. The
pump has a suction on the ballast system or, if fresh water is used
for rinsing, on the fresh water tank.
The pump capacity is by 5 10 % higher than the total capacity
of all the washer nozzles. The sea water pressure supplied to the
system is approximately 15 bar.
The fre pump is connected to the main wash line via a removable
pipe section and an irreversible flap. Sea water is through the
pump directly conducted to the wash main located on the deck,
or may be previously discharged into the sea water heater.
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VIDEO PROSES
LOADING UNLOADING