Sekilas ExxonMobil Indonesia

Kuliah Tamu On Line dari Industri

Kerjasama EMCL dan ITS Surabaya
12 Mei 2020
ExxonMobil di Indonesia

Floating Storage and

Offloading (FSO)

Lapangan Banyu Urip Kedung Keris

• Lebih dari 120 tahun hadir di Indonesia; ~800 karyawan, lebih dari 96% putera-puteri terbaik bangsa
• Investasi lebih dari AS$23 milyar di Indonesia sejak 1979
• Fokus Lapangan Banyu Urip di Jawa Timur:
‒ Kemitraan bersama Pertamina dan BUMD
‒ Lapangan Banyu Urip menyumbang lebih dari 25% produksi minyak nasional
‒ Pengembangan proyek minyak Kedung Keris senilai AS$100 juta
• Pertumbuhan bisnis BBM, pelumas, petrokimia dan impor LNG; mendukung pertumbuhan Indonesia
Lapangan Banyu Urip
Kontrak Kerja Sama ditandatangani untuk 2005-2035
85% Pemerintah Indonesia
15% Kontraktor

Perjanjian Kerja Bersama (JOA) ditandatangani pada 2006

- ExxonMobil Cepu Limited 45%
- PT Pertamina EP Cepu 45%
- BUMD 10%

Banyu Urip Rencana Pengembangan (POD) disetujui pada Juli 2006

- Full Field 165 kb/hari
- Early Oil of ~20 kbd. Berhasil mencapai 29 kb/hari
- 450 MBO EUR carbonate reservoir
5 EPC, 3 tapak sumur dengan 15 sumur injeksi and 30 sumur
produksi, berproduksi di Central Processing Facility dan melalui
95km jalur pipa ekspor ke FSO

Kontrak-kontrak EPC ditandatangani pada 2H2011

- EPC1 (Central Processing Facilities) oleh Tripatra-Samsung
- EPC2 (Onshore Pipeline) oleh IKPT-Kelsri
- EPC3 (Offshore Pipeline and Mooring Tower) oleh Rekayasa
Industri- Likpin
- EPC4 (FSO) oleh Scorpa-Sembawang
- EPC5 (Infrastructure Facilities) oleh Rekayasa Industri-Hutama Karya
Peletakan Batu Pertama Proyek Banyu Urip oleh Menteri Energi dan 3
Sumber Daya Mineral pada 6 Desember 2011
Capaian hingga Maret 2020

• Tingkat keselamatan berkelas dunia – tak ada insiden yang tercatatkan

• Keandalan fasilitas yang bagus - uptime >99%
• Produksi gross hingga Maret 2020 220kBD vs. 2019 target 202.4kBD; lebih dari 25% produksi
minyak nasional; menjadi produsen minyak #1 di Indonesia
• Pengiriman total 566 kargo hingga 12 Mei 2020
• Meneruskan upaya peningkatan produksi Banyu Urip: >220 kBD; upaya pasokan tambahan lain
• Biaya produksi yang sangat efisien AS$2.2/bbl
• Diharapkan akan menyumbangkan pemasukan pemerintah senilai lebih dari AS$50 milyar selama
4
masa KKS, pada harga minyak AS$70/bbl
Pengembangan Kedung Keris

• Pengembangan 20 juta barel minyak yang dapat

diproduksikan dengan 10kbd dapat mengimbangi
penurunan produksi Banyu Urip
• Jalur pipa 16 kilometer terhubung ke CPF;
investasi ~AS$100 juta
• Kontrak EPC pada April 2018
• Sudah berproduksi sejak awal 2020
5
Pelumas, Bahan Bakar dan Kimia
• Menandatangani perjanjian dengan PT Indomobil Prima Energi, anak perusahaan Salim,
untuk memasok Bahan Bakar untuk transportasi komersial dan pelanggan di Jawa.
• Menandatangani perjanjian jasa dengan PT Karingau Gapura Terminal Energi untuk
menyewa fasilitas untuk kepentingan sendiri di Balikpapan untuk penyimpanan dan
distribusi bahan bakar, menunjukkan komitmen ExxonMobil untuk mendukung ketahanan
energi di Indonesia.
• Menjual pelumas berkualitas tinggi dengan merk dagang Mobil melalui jaringan distribusi
di seluruh Indonesia
• ExxonMobil telah mengakuisisi PT Federal Karyatama (FKT) pada 28 Juni 2018. Akuisisi ini
termasuk merk dagang Federal Oil brand dan sebuah fasilitas pencampuran sebesar
700,000 barrel per tahun di Cilegon, Indonesia.
• ExxonMobil Chemical Company mengimpor lebih dari 600,000 ton/tahun bahan kimia ke
Indonesia yg sebagian besar dari Singapura dan dijual melalui distributor.

6
Pengembangan Masyarakat

Pengembangan Ekonomi
• 22 Kelompok Swadaya Masyarakat di 20
Desa Pendampingan lebih dari 400 pelaku

Kesehatan dan Sanitasi Pendidikan UMKM bergabung dalam 4 Asosiasi Usaha

• 3 Koperasi (Simpan Pinjam, Agribisnis &
• 31 Tandon Air & 101 km Jaringan Pipa Serba Usaha)
Air Bersih di 25 desa • 3 Kelompok Pengelola Sampah Berbasis
• 6.439 Sambungan Rumah yang Komunitas
memberikan manfaat bagi 37.000 • 221 Biogas untuk Rumah Tangga
masyarakat • Pusat Inkubasi Bisnis
• 35 Posyandu di 12 desa mecapai • Pinjaman Mikro bagi 27,400 Perempuan
tingkat mandiri • Batik Training Centre dan Griya Keramik
• Jamban Sehat untuk 3.693 keluarga • 60 km perbaikan jalan
• Puskesmas Gayam • 10 km TPT dan Drainase
• 36 Unit Fasilitas Umum
7
• Gedung Serbaguna

Penghargaan Platinum, dalam Indonesia Sustainable Development Goals (ISDA) Awards 2019, CFCD, 6 September 2019:
Penghargaan Gold, dalam Indonesia Sustainable Development Goals (ISDA) Awards 2018, CFCD, 6 September 2018:
Award “Pengembangan Kompetensi melalui Program CSR” – dari Gubernur Jawa Timur, 2017
GPMB Gold Award in SDG 6: Ensure Availability and Sustainable Management of Water and Sanitation for All dan SDG 7: Ensure Access to 7

Affordable, Reliable, Sustainable and Modern Energy for All – dari Menteri Koordinator bidang Manusia dan Kebudayaan, 2015.
Kerjasama yang baik untuk
Kesuksesan bersama!

8
Access :
https://www.exxonmobil.com

contact.indonesia@exxonmobil.com

onthejobtraining.indonesia@exxonmobil.com

@Exxonmobil_ID

ExxonMobil_ID

https://jobs.exxonmobil.com

9
Online Lecture ITS – May 12, 2020

Condition Monitoring –
An Introduction

This presentation includes forward-looking statements. Actual future conditions (including economic conditions, energy demand, and energy supply) could differ materially due to changes in technology,
the development of new supply sources, political events, demographic changes, and other factors discussed herein (and in Item 1A of ExxonMobil’s latest report on Form 10-K or information set forth
under "factors affecting future results" on the "investors" page of our website at www.exxonmobil.com). This material is not to be reproduced without the permission of Exxon Mobil Corporation.
Husnu Kusuma

Biography
• Education: BSc. in Mechanical
Engineering – Institut Teknologi
Bandung

• Experiences:
• 2018 – Now: ExxonMobil Cepu Ltd.
• 2014 – 2018: Chevron Indonesia Co.
• 2012 – 2014: Total E&P Indonesie
Machinery Engineer, • 2006 – 2012: Medco E&P Indonesia
Operation Technical - Surface
• Certified Project Management
ExxonMobil Cepu Ltd. (EMCL) Professional (PMP) since 2009

2
Outline

1. Equipment Criticality
2. Maintenance Categories
3. Predictive Maintenance Techniques
i. Vibration
ii. Oil & debris analysis
iii. Performance analysis
iv. Thermography
v. Chemical monitoring
vi. Electrical monitoring
4. New trends:
i. Advanced analytics
ii. AI/machine learning
5. References
6. Q&A
7. Quiz 

3
1. Equipment Criticality
Equipment Criticality

• Equipment criticality ranking is essential for proper identification of high

impact equipment and systems.
• Criticality rankings are key inputs for inventory management, work order
prioritization, planning and scheduling, operator duties, asset integrity
management and other procedures.
• Common assessment criteria:
1. Safety, Health, Environment impact
2. Business impact (production; commercial)
3. Likelihood (frequency)
4. Redundancy
5. Cost of replacement

5
2. Maintenance Categories
Maintenance Categories

1. Reactive maintenance

2. Preventive maintenance

3. Predictive maintenance (condition monitoring)

4. Proactive maintenance

7
3. Predictive Maintenance
Basic concept

9
PdM Techniques

1. Vibration
2. Oil & debris analysis
3. Performance analysis
4. Thermography
5. Chemical monitoring
6. Electrical monitoring

10
Faults (Example)

• Common: • Centrifugal compressor:

• Bearing issues • Damaged seals
• Misalignment • Surge
• Loose foundation • Reciprocating compressor:
• Inefficient operation • Valve leakage
• Heat exchanger • Piston ring wear
• Corrosion • Fans:
• Pumps: • Damaged fans
• Cavitation • AC electrical motors:
• Blocked impeller • Grounded or shorted field
windings
• Seal issue
• VFD improper performance
• Gas turbines
• Air inlet blockage
• Compressor fouled

11
General model

Acquire
Sense Analyze Act
Data
• Sensors • Industrial • Asset • Notification
• Operation control analytics • Work order
round system • Anomaly
(manual • Data detection
entry) sampling • Diagnosis
• Data • Prognosis
collection
• Data archive

12
Vibration Condition Monitoring

Relative motion of shaft to housing

Rotating • Radial vibration
• Axial vibration of the rotor
structures • For machinery with hydrodynamic
journal bearing

Measurement

• Bearing housings
Non-rotating • Frame / casing
structures

13
Components of the System

Eddy Probe transducer

• Magnetic field around the probe tip
• As a conductive material is moved closer to the
probe, more and more magnetic field is absorbed ->
the voltage signal that is returned is decreased
• The output signal (typical): 200 mV per mil (1 mil = Sumber

0.001 inch) or 7.87 mV/µm.

• Probes normally produces a negative DC voltage
output, which is commonly referred as gap voltage
• Radial vibration monitors will display the amplitude of
the oscillating signal as vibration.
• Axial position monitors display gap voltage as
position.

14
Components of the System

Accelerometers
• For typical casing vibration monitoring systems
• The transducers generate an electrical signal
proportional to the force of the vibration

Sumber

15
Vibration Condition Monitoring

Permanently
installed
systems

Installation

Portable
monitoring
systems

16
Emerson AMS

AMS 2600 Machinery Health Expert

AMS 2140 Machinery Health Analyzer Sumber
Sumber

AMS Machinery Manager

Sumber
17
ZonicBook/618E
• The ZonicBook/618E hardware is the
signal conditioning and acquisition
engine, while the software in the PC
defines the specific analysis and
monitoring features of the system.

Sumber

18
Architecture (example)

19
3500 Machinery Protection Systems

Sumber 20
System 1

Sumber 21
 Wireless Vibration Transmitter

AMS 9420 Wireless Vibration Transmitter Ranger Pro - Wireless Condition

Monitoring Sensor

Sumber Sumber

22
Vibration - Certifications

• Commonly refer to ISO 18436 – 2: Condition monitoring and diagnostics

of machines – Requirements for qualification and assessment of
personnel
• ISO 18436-2:2014 specifies a four-category classification program

Sumber

23
Oil Analysis

• Is used to determine the condition of the oil and

to assist in determining the condition of
machinery
• Oil consumption is a good indicator of machine
condition and should be separately monitored
• Common monitored parameters:
Sumber

• Contaminants (Iron, Copper, Lead, Tin, ..)

• Cleanliness (particle count)
• Viscosity
• Total acid number (TAN) – for oxidation indication
• Water content
• Visual/appereance

24
Performance analysis

• Performance data is most effective when determined using a consistent

methodology and compared to historical data and baseline trends that
have been established for the equipment.
• Examples:
1. Centrifugal compressor
• Delta Efficiency
• Delta Head
2. Gas Turbines
• Delta Pcd
• Delta T5
• Spread factor
3. Centrifugal pump
• Delta head
• Delta flow
4. Dry gas seals: seal leakage flow and pressures
5. Positive Displacement pumps: Power, flow
25
4. New trends
Advanced Analytics
• Osisoft PI
• PI server
• PI Datalink
• PI ProcessBook
• PI Vision PI: Vision
• PI Asset Framework
• Siemens XHQ Operations Intelligence
• Seeq

Seeq

27
AI / Machine Learning

• GE’s SmartSignal: Similarity-based Modeling

• Aveva’s Predictive Analytics
• MATLAB’s Predictive Maintenance Toolbox
• Aspen Mtell: Low touch machine learning

SmartSignal

28
Services
• MAN PrimeServ Assist
• SolarTurbines’ Engine Health Management (EHM)
• Howden’s Digital Solutions

29
5. References
Standards and Recommended Practices

• ISO 22096 Condition monitoring and diagnostics of machines — Acoustic

emission
• ISO 17359:2018 Condition monitoring and diagnostics of machines —
General guidelines
• ISO 14830-1 Condition monitoring and diagnostics of machine systems
— Tribology-based monitoring and diagnostics — Part 1: General
requirements and guidelines
• ISO 18434-1 Condition monitoring and diagnostics of machines —
Thermography — Part 1: General procedures
• ISO 13374-1 Condition monitoring and diagnostics of machines —Data
processing, communication and presentation
• API RP 691 Risk Based Machinery Management
• API 670 Machinery Protection Systems

31
Standards and Recommended Practices

32
Books

33
6. Q&A
Q&A

35
7. Quiz
Quiz #1

• Sebutkan 3 area pengembangan masyarakat dari ExxonMobil Cepu Ltd.:

37
Quiz #2

• An eddy probe has output signal of 200 mV per mil.

• Gap voltage set at -8.00 V DC is equal to a gap of ______ mil (between
the probe tip and the measuring surface).

38
Quiz #3

• Why is vibration measurement very important on gas turbine and

compressor?

39
Quiz #4

• What are the three wires used on a Proximitor (probe driver)?

40
Quiz #5

• Sebutkan minimal 3 teknik condition monitoring pada peralatan berputar.

41
Terima kasih.