DISKUSI PUBLIK GNKK

“MEMBANGUN INFRASTRUKTUR TANPA KECELAKAAN KONSTRUKSI”

PRAKTIK BAIK PENGELOLAAN KESELAMATAN KONSTRUKSI
OLEH: GUNAWAN PURYATAMA
HSE MANAGER PT KAJIMA INDONESIA Makassar, 23 April 2018

BERDASARKAN MATERI SAFETY PRE – CONSTRUCTION

PROYEK KAJIMA INDONESIA TAHUN 2018
 SEMAKIN SERING BICARA SAFETY, SEMAKIN AMAN

All safety rules are written in blood

SAFETY WORK CYCLE

SIKLUS HARIAN K3L

- Morning Assembly
- Kiken Yochi Meeting
- Pre- operation
Inspection
- HSE Induction
- Daily Patrol MORNING ASSEMBLY & CHECK PPE
- Daily permit to Work dilakukan setiap shift kerja. Supervisor/ Pelaksana memaparkan rencana kerja, potensi bahaya
dan pengendaliannya. Safety Officer menyampaikan temuan Daily Patrol kemarin dan
- JSA tindakan perbaikannya.

KIKEN YOCHI MEETING

Ada 3 level KY Meeting (TBM)
1. Supervisor / SO berbicara di tengah lingkaran, menyampaikan potensi bahaya dari
pekerjaan yang akan dilakukan secara umum
2. Dalam 1 lingkaran (max. 20 orang), Leader (bisa Spv atau Foreman), menunjuk
random anggotanya, pekerja yang ditunjuk harus bisa menyampaikan : pekerjaan
yang akan dia dilakukan, material dan alat yang akan digunakan, bahaya dari
pekerjaan dan pengendaliannya
3. Memberi tepukan psikologis dan membuat Laporan KYM dan Leader mengisi
Papan KYM
SAFETY WORK CYCLE

SIKLUS MINGGUAN K3L

- Safety Talk
- General Cleaning
- Joint Weekly Site
Patrol & Meeting
- Blood Pressure
Checking SAFETY TALK
- Weekly Inspection Bentuk kegiatan hampir sama dengan morning assembly, ditambah dengan penyampaian
terkait pencapaian kinerja K3L, safety alert dan isu K3L. Bertujuan menumbuhkan kesadaran
pekerja untuk turut mencapai target K3L proyek

Weekly Patrol Weekly Meeting Blood Pressure Checking Weekly Inspection

SIKLUS BULANAN DAN TAHUNAN K3L

- Safety Campaign
- Medical Check Up
- Emergency Drill
- Color Coding
Inspection
- P2K3 Inspection &
Meeting
- Management Tour SAFETY CAMPAIGN REWARD
CONTROL
SAFETY CROSS INSPECTION
Patrol dan Inspeksi K3L di salah
satu proyek yang dihadiri oleh
perwakilan HSE Coordinator /
HSE Manager proyek lainnya
HSE PRE – CONSTRUCTION
MEETING
Membahas control dari
method yang akan
dilaksanakan, dihadiri oleh
PM, Spv, dan HSE proyek lain.
Bisa dilaksanakan beberapa
kali sesuai progress
Emergency Drill
CSMS dan KICK OF MEETING
SUBKONTRAKTOR
Menyampaikan persyaratan
kerja di Kajima Workplace Measurement
Weekly dan Monthly Inspection
Lifting equipment
TRAINING

TRAINING
Training Documentation
BASIC TRAINING
SPECIFIC TRAINING
1. OHSAS 18001:2007 & ISO
1. Foundation Work
14001:2015 recognition
2. Excavation Work
2. SMK3 (PP No. 50 / 2012)
3. Install dan Dismantling
3. Behavior-Based Safety
Perancah Formwork
4. Mobile Crane & Excavator
4. Re-Bar Work
Operation
5. Steel Structure work
5. Office safety
6. Dstnya sesuai dengan
6. Working at height
metode kerja yang akan
7. Job safety analysis dilaksanakan (Based on
8. Scaffolding progress)
9. Electrical safety
10. Hot work practice
11. Incident & investigation report Semua training di ikuti oleh SM,
12. Fire Fighting Supervisor , Foreman dan
13. Lifting and Rigging Plan Subkont.
14. Site Security
15. Tool Box Meeting / Kiken Materi berdasarkan Method
Yochi Statement (termasuk dari
Subkont), yang di review oleh
16. Work Permit
Safety Engineer menjadi materi
17. Heavy Equipment inspection Training dan Checklist Pekerjaan
18. Safety & Environment (Integrated QSE Checklist)
Awareness
SITE SAFETY ENGINEERING
Site Safety Engineering (Lifting Plan)

A. Crane Operation – Administration Control

1 2 3

Pre-use Inspection
Pre mobilization Inspection Form Weekly/ Monthly Inspection Mobile Crane
Mobile Crane

4 5 6 7

Wire Rope Crane Operation Crane Government Crane Operator License

Riksa Uji
Inspection Form Permit Certification & SIMPER
Site Safety Engineering

Crane Operation – Daily

RING ON SIRINE

APPROVAL OF CRANE OPERATION PERMIT

Contents:
1. 3.3.3 Method poster
Submitted min. 2. Daily Pre Operation Inspection
a day before 3. SWL table
4. Boom Chart
5. Calculation of load
6. PIC
Site Safety Engineering

Crane Inspection

1 4 7

Outrigger Lock Boom Limit

Wire rope Measurement for
Auxiliary & Main

2 5 8

Auxiliary & Main Hoist Drum Water pass (outrigger) Load Display

3 6 9

Hook Clutch Anti two Angle Detector Moment Limiter Indicator lamp
block
Site Safety Engineering

Hoisting Main Truss Sequence – Crawler Crane Load Calculation

TOTAL LOAD
1.Steel Truss (TR1) = 4,28 Ton
2.Spreader beam = 1,2 Ton
3.Hook Weight = 1,3 Ton

Total = 6.78 Ton

==================================
SWL = 14.2 TON x 80% = 11,36 TON
==================================

SWL (11,36 TON) > TOTAL LOAD (6.78 TON)

SAFE

1.Radius = 30 m
2.Height Level = 61 m
3.Boom Length = 51,8 m
4.Boom Angle = 61°
Site Safety Engineering

Hoisting Main Truss Sequence – Crawler Crane Load Calculation (Cont’d)

- Radius 30 m = 14.2 ton

- SWL Radius 30 m = 14.2 ton x 80% = 11.36 Ton

Site Safety Engineeting

Hoisting Main Truss Sequence – Crawler Crane Load Calculation (Cont’d)

61O
9m

Height Level =
61 meter
Site Safety Engineeting

IDENTIFIKASI TOTAL BEBAN YANG DIANGKAT

RESULT OF EXCAVATION

CALCULATION HOISTING IS WORK LOAD < SWL

SAFE
PASTIKAN TOTAL BEBAN YANG
DIANGKAT, TERMASUK JIKA ADA
PENGANGKATAN YANG ABNORMAL/
DILUAR KEBIASAAN/ DI LUAR STANDAR
YANG DIMILIKI, SUDAH TERIDENTIFIKASI
DAN DILAKUKAN KALKULASI dan
DIREVIEW OLEH SAFETY ENGINEER &
APPROVED PM
Site Safety Engineeting
CRITICAL LIFTING
Kriteria Umum Critical Lifting:
1. Total beban yg diangkat melebihi ambang batas standar . Contoh angkatan > 80% dari
SWL load chart.
2. Pengangkatan orang
3. Material khusus/ Abnormal Size
4. Pengangkatan menggunakan dua crane atau lebih
5. Pengangkatan material yg khusus, mudah rusak, dan bila rusak tidak bisa diperbaiki,
mengganggu proses kerja, dll.
6. Pengangkatan material yg akan dibongkar/demolish, ketidaktahuan berat beban yg
akan diangkat
7. Pengangkatan di area power lines, over active work areas, occupied buildings, public
roadways, transportation systems, etc.
8. Operasional pengangkatan di area terbatas (confined space), keterbatasan ketinggian
boom, dll.

ALUR KERJA UNTUK AKTIVITAS CRITICAL LIFTING

Critical Pre-lifting
LIFTING PLAN (diperiksa oleh Safety lifting plan approval oleh Top Site
meeting (Precons
Engineer) Management
Lifting & Training)

*Safety Engineering melakukan review pada lifting plan yang diajukan, memastikan lifting plan memenuhi standar atau merekomendasikan
standar adopsi standar baru jika perusahaan/ proyek yang bersangkutan belum memiliki acuan terkait pekerjaan baru/ abnormal activity
Site Safety Engineering (PERANCAH)

Sequence 6 (Superstructure ) – 2FL Beam & Slab

MAIN PROGRESS
1. INSTALL SCAFFOLDING FOR SUPPORT 2ND BEAM & SLAB
2. INSTALL FORMWORK BEAM & SLAB 2ND
3. INSTALL REINFORCEMENT BEAM & SLAB 2ND
4. CONCRETING BEAM & SLAB 2ND FLOOR
Site Safety Engineering

Sequence 6 (Superstructure ) – 2FL Beam & Slab

Scaffolding Load Calculation for Middle Beam

CONSTANTA
• Concrete and rebar Dead Load : 24 kN/m3 = 2400 kg
• Formwork Dead Load : 0.4 kN/m3 = 40 kg/m2
• Life Load : 1.5 kN/m2 = 150
kg/m2
SAFETY FACTOR
• Dead Load (DL) = DL x 1.2
• Life Load (LL) = LL x 1.6

Calculation with Frame Distance 900mm

TYPE OF BEAM : 500 x 1500 mm SLAB Thickness (150 mm)

SINGLE DOUBLE TRIPLE SINGLE DOUBLE TRIPLE
SCAFFOLD CONFIGURATION SCAFFOLD CONFIGURATION
(1.8 m) (0.9 m) (0.6 m) (1.8 m) (0.9 m) (0.6 m)

p (m) 0.5 0.5 0.5 p (m) 1.658 1.658 1.658

l (m) 1.5 1.5 1.5 l (m) 0.15 0.15 0.15
DL Concrete (Constanta: 2400 Kg/m3) 1800 900 600 DL Concrete (Constanta: 2400 Kg/m3) 596.88 298.44 198.96
DL Formwork (Constanta: 40 Kg/m2) 30 15 10 DL Formwork (Constanta: 40 Kg/m2) 9.948 4.974 3.316
Total DL x Safety Factor 2196 1098 732 Total DL x Safety Factor 728.1936 364.0968 242.7312
LL (Constanta 150 Kg/m2) x Safety Factor 216 216 216 LL (Constanta 150 Kg/m2) x Safety Factor 716.256 716.256 716.256
Total Load 2412 1314 948 Total Load 1444.45 1080.353 958.9872
Total Load Per Leg 1206 657 474 Total Load Per Leg 722.2248 540.1764 479.4936
Maksimum Load Scaffold Per Leg 1500 1500 1500 Maksimum Load Scaffold Per Leg 1500 1500 1500
Status SAFE SAFE SAFE Status SAFE SAFE SAFE
Site Safety Engineering

Typical Floor Formwork Conventional Calculation / RC Works

600 Kg / m2 X 1.219 m X 0.914 m

668.5 Kg
600 Kg / m2 X 1.2 m X 1.875 m
= 1350 Kg
25 kN = 2509 Kg
0.68 T < 2.5 T ( SAFE )
0.13 T < 2.5 T ( SAFE )
600 Kg beban /m2 dari struktur diatas scaffolding

1.219 M = Lebar Scaffolding 0.914 = ½ Lebar Scaffolding

Site Safety Engineering

Typical Floor Formwork Conventional Calculation 400 X 700 Typical Floor Formwork Conventional Calculation 450 X 900

1876 kg/m2 X 0.4 X 0.61 2358.5 kg /m2 X 0.45 X 1.524

= 230 Kg 807.9 Kg

0.23 T < 1.5 T 0.80 < 1.5 T

25 kN = 2509 Kg
25 kN = 2509 Kg