MAINTENANCE & SIMPLE

TROUBLESHOOTING
WELDING EQUIPMENT

MOHD NORSAIFUL ANUAR

General Manager Welding Division (PT. Multi Mayaka)
Latar belakang MULTI Mayaka Group?
MULTI MAYAKA Group
Dukungan acara dalam kompenensi dalam Negeri

Acara Lokasi

LKS National 2017 Solo

LSK National 2018 Lombok
LSK National 2019 Yogyakarta
LSK Tingkat Provinsi
2017-2019 Indonesia
(Jawa Timur, Jawa Tengah dan DKI)
Mechanical Fair dan Welding Competition
Provinsi dan Institusi Pelatihan Indonesia
2020-2022
Up Skilling, reskilling dan Magang Industri
2022 Bandung & Jakarta
BMTI
Dukungan acara luar negeri
Dukungan acara luar negeri
 MAINTENANCE & SIMPLE
TROUBLESHOOTING
WELDING EQUIPMENT

MOHD NORSAIFUL ANUAR

General Manager Welding Division (PT. Multi Mayaka)
Sebenarnya, apa itu
INVERTER ?
SEBENARNYA, APA ITU INVERTER ?

INVERTER adalah suatu elektrikal atau elektro mekanikal

yang mengubah Direct Current (DC) menjadi Alternating
Current (AC).

Fungsi INVERTER merupakan kebalikan dari Fungsi

RECTIFIER.
SEBENARNYA, APA ITU INVERTER ?
APLIKASI UMUM UNTUK TEKNOLOGI INVERTER
TEKNOLOGI INVERTER DALAM PENGELASAN
KELEBIHAN DAN KEKURANGAN DARI TEKNOLOGI INVERTER

INVERTER
 Membutuhkan Arus Listrik yang Stabil
 Biaya yang Tinggi untuk Teknologi Inverter 3-Phase

 Peningkatan Karakteristik Pengelasan

 Ringkas & Mudah Dibawa
 Mudah Digunakan
 Komponen Mudah Didapat
KELEBIHAN DAN KEKURANGAN DARI TEKNOLOGI INVERTER

INVERTER
APAKAH INVERTER ES SERIES MEMENUHI KRITERIA ?

Sistem Kualitas Komponen

PENDINGINAN yang Tahan terhadap
yang Optimal Fluktuasi Voltase

PROTEKSI DUTY CYCLE

terhadap Debu YANG BENAR
& Kontaminasi pada Ampere Maksimum
TONGGAK SEJARAH – PENGEMBANGAN TEKNOLOGI INVERTER WIM

1990 – Teknologi Inverter berasal dari Jerman

1993 – IT 140 adalah Inverter Pertama diperkenalkan ke pasaran

1994 – Lebih dari USD 1.2 juta Investasi untuk R&D Inverter

1997 – Terobosan dan Peluncuran ES 101, Ringkas dan Hemat Energi

2006 – ES1200 & ES1600 : Inverter pertama di pasaran dengan 120A

2008 – IT1600 : Mesin Pertama di Kelas-nya yang memiliki

100% Duty Cycle pada 160A

2012…
TEKNOLOGI INVERTER PADA AWAL TAHUN 90-AN

Sangat
Mahal…
Kebanyakan merk
Jepang, Eropah &
Italia… ??
Teknologi
‘terlalu dini’…
2019 – TEROBOSAN ES101 HEMAT ENERGI

2019 di Indonesia..
Lebih dari
160rb unit
PASAR INVERTER INDONESIA PADA ABAD 21

Eropa / Jepang

Merk Korea

Merk China
APAKAH KINI INVERTER MEMENUHI KRITERIA ?

Sistem Kualitas Komponen

PENDINGINAN yang Tahan terhadap
Fluktuasi Voltase
yang Optimal

PROTEKSI DUTY CYCLE

terhadap Debu YANG BENAR
& Kontaminasi pada Ampere Maksimum
MENUJU MASA DEPAN – PERKEMBANGAN PASAR
MENUJU MASA DEPAN – PERKEMBANGAN PASAR

MASA DEPAN PENGELASAN ADALAH

INVERTER
WELDING TECHNOLOGY PASAR INDONESIA

HIGH
RANGE

MEDIUM RANGE

ENTRY RANGE
PRODUK MIX PENGELASAN DI INDUSTRI 2019
MIG TIG MMA Plasma Spot Automation

Automation MIG
9% 11%
Spot
5% TIG
Plasma 7%
4%

MMA
64%

Main Industry Focus

•Manufacturing •Ship Building
•Fabrication •Mining
•Oil & Gas •Maintenance
•Automotive •Farm & Ranch
•Petrol / Chem. •Hobbyist
PERKEMBANGAN TEKNOLOGI PENGELASAN DI INDUSTRI
PERKEMBANGAN TEKNOLOGI PENGELASAN DI INDUSTRI
Pelatihan pengelasan pertama yang didukung oleh
Augmented Reality

Teachers Software, E- Learning &

Simulator Related to Industry 4.0
Welders Genarasi Baru Welders Professional
PEMILIHAN MESIN LAS YANG TEPAT

Dapatkan mesin Las yang tepat sesuai dengan

kebutuhan kita dan mengikut perkembangan Industri
Teacher Software, E-Learning & Simulator Related Industry 4.0

1 Apa itu Industri 4.0 dan Siapa kami

2 Pelatihan Juru Las di Indonesia

3 Implementasi Simulasi Dalam Pelatihan Pengelasan

4 Metodologi dan konsep baru

5 Perkembangan Baru Untuk Pelatihan Juru Las Lanjutan

6 Augmented Industrial Service

7 Augmented Reality Lab

Teacher Software, E-Learning & Simulator Related Industry 4.0

Recourses: Wikipedia
Teacher Software, E-Learning & Simulator Related Industry 4.0
Teacher Software, E-Learning & Simulator Related Industry 4.0

Situasi Pelatihan Dasar Juru Las

Juru Las milik tradegroup paling banyak diminta di seluruh dunia, TETAPI:

 Welder tidak lagi ada sebagai kelompok dagangnya sendiri

 Pengelasan dianggap: tidak menarik, kerja keras, dibayar rendah, kotor, berbahaya,

 Pengelasan bersaing dengan pekerjaan yang lebih menarik / modern-perspektif (media,

"pekerjaan bersih", magang baru ....)

 Pelatihan Juru Las sangat mahal

Ini Mengarah ke……

Teacher Software, E-Learning & Simulator Related Industry 4.0

Situasi Pelatihan Dasar Juru Las

Ini Mengarah ke……

Perubahan demografis, hilangnya pengetahuan

 46% tukang las yang dipekerjakan berusia di atas 40 tahun
 Kehilangan pengetahuan dan pengalaman, khususnya di bidang pengelasan
guru / Instruktur

 Kurangnya ketersediaan Juru Las di seluruh dunia

 Terutama kurangnya Juru Las berkualitas tinggi untuk industri

Kedengaran familiar?
Teacher Software, E-Learning & Simulator Related Industry 4.0

Beginilah cara tukang las digunakan

untuk dilatih di abad terakhir
Teacher Software, E-Learning & Simulator Related Industry 4.0

Beginilah cara tukang las

dilatih hari ini
Augmented Reality on Welding Related to Industry 4.0

Bagaimana kita melatih juru las 50 tahun yang lalu?

Bagaimana kita melatih tukang las hari ini?

Keahlian manual: menunjukkan, melihat, mencoba, mengulangi teori sebagai komponen yang "tidak
dicintai"
Teacher Software, E-Learning & Simulator Related Industry 4.0

Metodologi baru: Pelatihan Pengelasan (AR trainings vs traditional training)

Teacher Software, E-Learning & Simulator Related Industry 4.0

Tujuan latihan?

Program Pengelasan Simulator ini merupakan salah satu pendekatan dalam usaha
menyampaikan maklumat berkaitan, bagaimana

“Augmented Reality”

membantu mengatasi cabaran latihan pembelajaran dalam bidang pengelasan kepada siswa
dalam keadaan sekarang dan norma baru yang akan datang.

Apa itu Augmented Reality banding dengan Virtual Reality?

Misi Kita:
Untuk menarik, mengembangkan dan memperkuatkan generasi baru ke industri
pengelasan semasa & seterusnya.

Visi:
Untuk mengubah cara dalam mempelajari kemampuan baru.
Teacher Software, E-Learning & Simulator Related Industry 4.0

Perbedaan antara Augmented Reality (AR) dengan Virtual Reality (VR)?

• AR membolehkan pengguna mengalami dunia nyata, yang telah ditambah atau

ditingkatkan secara digital.

• VR, sebaliknya, menghilangkan pengguna dari pengalaman dunia nyata pada

animasi.

• Oleh karena VR itu memerlukan “Complete Immersion".

Teacher Software, E-Learning & Simulator Related Industry 4.0

Siapa Seabery?

Perusahaan penyedia solusi teknologi pendidikan global yang berspesialisasi

dalam Augmented Reality.

+70 Professionals specialist dalam komputer vision engineering, Augmented

Reality, 3D developers dan designers, hardware engineering, production and
marketing experts

Misi
Untuk menarik, mengembangkan dan memberdayakan tenaga kerja industri
saat ini & generasi berikutnya.

Visi
Untuk mengubah cara orang mempelajari keterampilan baru.
Seabery mengubah pelatihan keterampilan dan meningkatkan performa menggunakan
Augmented Reality

+80 +250 +750

PARTNERS TRAINING CLIENTS
FACILITIES

Governments, educational institutions, universities and large industrial

corporations are using Seabery solutions.
Augmented Reality on Welding Related to Industry 4.0

Pelatihan Industri 4.0 meningkatkan Digitalisasi adalah

pengelasan tekanan untuk inovasi dan pendorong utama
tradisional tidak digitalisasi adalah pendorong untuk peningkatan
efisien dan mahal utama kinerja keterampilan dan
kinerja.
Augmented Reality on Welding Related to Industry 4.0

IMPLIKASI

LEBIH
BERKUALITAS

GLOBAL
Augmented Reality on Welding Related to Industry 4.0

PRODUCTIVITY,
ENVIRONMENTAL
PRIORITIES
FOR EVERY COMPANY
AND EVERY SECTOR
Augmented Reality on Welding Related to Industry 4.0

EFFICIENT
WELDING
TRAINING
&UPSKILLING
IS A NECESSITY
Augmented Reality on Welding Related to Industry 4.0

TRAINING
NEW TALENT
INTO WELDING
Augmented Reality on Welding Related to Industry 4.0
Augmented Reality on Welding Related to Industry 4.0

SIGHT, SOUND
BEKERJA AR AND TOUCH
AN ENHANCED, REAL-WORLD EXPERIENCE,
NOT A VIDEO GAME.
More realistic experience Hyperreal-SIM:

Power Real
Real Welding
soucer-like torches
mask
controls & gun

SIGHT & SOUND – Welding Welding bead quality

VR NO TOUCH VS Joints

Transfer
& Settings

Remastered
HD Welding
VR offers a fully immersive environment where Modes
Sound
everything is digitalized, an imaginary world. There is no
real-life, physical items or environment
 Three-dimensional (3D) experience
VR provides a video game-like experience
VR offers two-dimensional (2D) experience  Attracts the next generation of welders and provides the
best training aside from real-world welding

 Solutions adapted to customer

needs Exclusive working model

 Guarantee of results
Augmented Reality on Welding Related to Industry 4.0

SUCCESS
MODERN TRAINING

AVIATION & MEDICAL

PROFESSIONS VISUALS

Serious professions, including aviation & medical have

been using simulated training since the 1960’sand for
the last 10 years we’re seeing already some welding
academies using simulation as part of their training
practice!
(ex. DVS Germany – regulation 1108-1)
Augmented Reality on Welding Related to Industry 4.0

SIMULATION
SOLVE THE WELDING
TRAINING GAP
Augmented Reality on Welding Related to Industry 4.0
Augmented Reality on Welding Related to Industry 4.0
SERVICE
01
Consultation
 Customer needs deep dive
 Recommended solutions
 Viability study of potential
solutions
 Detailed scope of work for next
phases
 Investment proposal
 Estimated ROI calculation
02
Development
 Simulation parametrization
 Custom solutions development
04
03
Implementation
 Solutions installation
 Train-the-trainers
 Training contents digitalization
Licensing, Monitoring
& Performance
Cloud base service
 Dedicated post-implementation
service (maintenance & support)
 Performance Monitorization
 Continuous improvement
 Innovation pipeline support (new
coupons and solutions needs)0
Augmented Reality on Welding Related to Industry 4.0

OUR
TECHNOLOGY IS
BEING USED IN
+75 COUNTRIES
FOR PLAYERS LIKE
VW, SIEMENS,
DAIMLER, JOHN
DEERE, KOMATSU,
TOYOTA, CRRC,
ALSTOM, ETC
Augmented Reality on Welding Related to Industry 4.0

TO MAXIMIZE
YOUR BUSINESS
PERFORMANCE
Increase Efficiency and
Maximize Performance

Reduce Risks and

Environmental Impact

Upskill Trained Professionals

Effectively and Quickly

Maximize Quality and

Reduces Cost

OUR EXCLUSIVE SERVICE MODEL, PROPRIETARY TRADEMARKED

TECHNOLOGY AND HIGHLY QUALIFIED WELDING & SOFTWARE
EXPERTS CAN ADAPT SOLUTIONS TO YOUR CUSTOMIZED
NEEDS REGARDLESS OF SIZE OR COMPLEXITY.
Augmented Reality on Welding Related to Industry 4.0

RESULTS*
BENEFITS

Cost High quality Safety

reduction performance
66% reduction in Instructor can track Simultated training eliminates risk
materials and each exercise and welder of injury and teaches correct
consumables individually posture to increase safety

Efficiency Environmentally
friendly
Real practice time 99% reduction of CO2
reduced to 32% emissions

*real results from customer case study

Augmented Reality on Welding Related to Industry 4.0

C A S E STUDY
Augmented Reality on Welding Related to Industry 4.0

KREFELD
MOBILITY
Augmented Reality on Welding Related to Industry 4.0

WELDER TRAINING
QUALIFICATION

Approx. 400
Average number of qualification
employees carbody
tests 10, based on ISO 9606.
(approx. 100 welders)

Welder training and Normative requirement for

qualification within qualification of welders for
“regulated area” according production weld tests according EN
to EN 15085 15085 (DVS 1621)
Augmented Reality on Welding Related to Industry 4.0

SIEMENS
MOBILITY

Material 100% digital training and 100% recognized &

reduction for qualification of welders certified alternative to
exercise and via VWTS (virtual the conventional
qualification by welding training system) qualification method
100%.
Augmented Reality on Welding Related to Industry 4.0

PHASES
WORKPIECES ATTEMPTS WELDERS ATTEMPT
/WELDER

Phase 1
25 100 4 25
The digitization
of the welding Y2020 Proof of concept
workshop at Siemens
Phase 2
43 755 48 16
Mobility Krefeld is
being progressively Y2021 Welder’s testing
developed with the
Phase 3
aim of completing
the FULL
Y2022 Implementation 67 3.780 77 49
DIGITIZATION Phase 4
by the end of Y2023 Release 81 5.000 100 50
2023.
Phase 5
Y2024 DIGITAL TRAINING 81 6.000 100 60
Augmented Reality on Welding Related to Industry 4.0

DOOR PILLAR
WORKPIECE
Augmented Reality on Welding Related to Industry 4.0

DOOR PILLAR
WORKPIECE
Augmented Reality on Welding Related to Industry 4.0

DOOR PILLAR
WORKPIECE
Augmented Reality on Welding Related to Industry 4.0

FRONT END
WORKPIECE
Augmented Reality on Welding Related to Industry 4.0

RESULTS
BENEFITS

Cost High quality Safety

reduction performance
66% reduction of Instructor can track Ergonomics. Reduction
direct material cost each exercise and welder injuries and muscle pain
by 2023 individually caused by poor posture.

Efficiency Total Environmentally Increase performace, unlimited

customization friendly practices
Real practice time Real railcar parts 99% reduction of CO2 From 250K€ value worth practice
reduced to 33% converted to AR based on emissions in the real Workshop to 540k€ value worth
Siemens WPS practice while using Soldamatic.
Augmented Reality on Welding Related to Industry 4.0

SOLDAMATIC
AUGMENTED TRAINING
SOLUTION
Soldamatic™ is a state-of-the-art, proven, effective and proprietary augmented
reality-based training solution powered by ™, an
exclusive trademarked feature that provides:

The most realistic welding training experience aside from actual

welding.

Power source- Real welding Remastered

like controls mask HD Welding
Sound
Welding Real torches
Joints & gun
Transfer Welding bead
Modes quality & Settings
Augmented Reality on Welding Related to Industry 4.0

Menarik generasi baru anak muda untuk Sekolah VET Menarik siswa Tingkatkan
mengelas, melatih yang lebih baik, lebih aman, Manufaktur Logam keamanan , tukang las
lebih cepat, dan mengurangi biaya Universitas Teknik masa depan

Meningkatkan efisiensi
Menjembatani kesenjangan dengan industri. Kurangi biaya
Bawa siswa pengelasan dari magang ke tingkat Pusat Pelatihan
Pengelasan Mempersiapkan Industri &
sertifikasi lebih cepat. Kompetisi pengelasan

Meningkatkan produktivitas operasi pengelasan Tingkatkan produktivitas dan

nyata di lapangan dan mengurangi tingkat kualitas pengelasan yang
Perusahaan Industri sebenarnya sementara tingkat
kegagalan dalam proses sertifikasi industri
kegagalan dan biaya
berkurang.
Augmented Reality on Welding Related to Industry 4.0

HYPERREAL-SIM
Transfer Mode
Efek yang sama dihasilkan oleh busur listrik
dan transfer material ke kolam las. Suara SHORT CIRCUIT SPRAY
pengelasan yang realistis selama latihan.

GMAW
Rendering busur yang berbeda
Baja karbon, baja tahan karat, aluminium –

• Short-circuit
• Globular
• Spray
• Pulsed Arc (available for AWM Automotive
Chassis Assembly & Automotive)n plates)

PULSED ARC GLOBULAR

Augmented Reality on Welding Related to Industry 4.0

Advanced Welding Multijoints (AWM)

AWM-004
AWM-005 AWM-014 AWM-015 AWM-010 AWM-009 Automotive
Automotive Thin Plates Foundational Multilap Robotic Foundational Assembly Robotic Foundational “House” Robotic Foundational “Face” Chassis Assembly
GMAW (MIG/MAG) Pulsed Arc GMAW (MIG/MAG) / GMAW (MIG/MAG) GMAW (MIG/MAG) GMAW (MIG/MAG) GMAW (MIG/MAG) Pulsed Arc
Plug welding GTAW Helium Carbon Steel Carbon Steel Carbon Steel Aluminium-Burn through
Aluminium - Burn through Carbon Steel Weldments 4 Passes 1 Passes 1 Weldments 3
1-3 mm- Multiple positions 2.4mm and 3.2 mm filler rod 6 mm – PA,PB 10 mm - PA 10 mm - PA 3 & 2 mm- PB
Dynamic Coupon, 7 spread pieces to Multipass Bevel angle - 60º Robot welding Robot welding Manual and robot welding
create 4 welding joints 15-20-25 mm – PB Root opening - 1mm
Root face - 2mm
Robot welding

AWM-012 AWM-011 AWM-008 AWM-006 AWM-007 AWM-013

Pipeline Monster Coupon Pipeline 6GR Pipeline 6" Schedule 80 Shipbuilding Open Root Shipbuilding Backing Strip Open Root V-Groove
GMAW (MIG/MAG)
GMAW (MIG/MAG) GMAW (MIG/MAG) GMAW (MIG/MAG) & FCAW GMAW (MIG/MAG) GMAW (MIG/MAG) Aluminium
Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Passes 3
Passes 4 Passes 3 Passes 6 Passes 2 Passes 4 8 mm
2-3/4″ diameterX16mm thickness 6” sched 40 - 7,11 mm 6” sched 80 – 11 mm 9,5 mm 9,5 mm PA
6G 6G 6G PF PF Bevel angle – 60º
Bevel angle - 60º Bevel angle - 60º Bevel angle - 75º Bevel angle - 60º Bevel angle - 75º Root opening & root face
Root opening - 3mm Root opening - 3mm Root opening - 3mm Root opening - 2mm Root opening - 7mm Backing – 8mm
Root face - 2mm Root face - 2mm Root face - 2mm Root face - 3mm Backing – 6mm V and U groove
Augmented Reality on Welding Related to Industry 4.0

New developments on Advanced Welding Multijoints (AWM)

Advanced Welding Multijoints (AWM)

Railway

AWM-003
Heavy Industry
Specific Practices
GMAW (MIG/MAG)
Carbon Steel
Weldments 4 and different positions
6 mm
PB, PF, PD, PA

Typical joints from the railway industry developed following best practices from this market.
Augmented Reality on Welding Related to Industry 4.0
Advanced Welding Multijoints

Shipbuilding Open Root

Practice just once Practice as many times as you need

ONE QUALIFICATION COPUPON FOR 1 ONE PRACTICE ONE QUALIFICATION COPUPON FOR MANY PRACTICES
Plate Welder Performance Qualification Coupon – the average material
cost for one practice is 45€ AWM 006 Qualification Coupon – the average material cost yearly/per
student is 4€

Scenario for 140 welders trained per year / welding workshop hours 130 per student /
average AWM cost 595€ with yearly depreciation / 2 years
Augmented Reality on Welding Related to Industry 4.0
Augmented Reality on Welding Related to Industry 4.0

KEY INSTITUTIONS WHO TRUST SEABERY

Augmented Reality on Welding Related to Industry 4.0

KEY CLIENTS WHO TRUST SEABERY

Augmented Reality on Welding Related to Industry 4.0

Indonesia Augmented Labs Contoh..

Augmented Reality on Welding Related to Industry 4.0

Indonesia AR customer Contoh..

Augmented Reality on Welding Related to Industry 4.0

Malaysia Augmented Labs Contoh..

Augmented Reality on Welding Related to Industry 4.0

Beberapa Augumented Lab di Dunia Contoh..

United Kingdom Australia

South Korea Vietnam

 BOHAMA ISTUTI

ALLA MAGAH SHUKRAN

CHEZU BA ANG KEUN
NANDHRI
谢 SHUKRIYA

谢
TERIMA KASIH
IMENA

GRAZIAS
LAC JAK

JUU NA
MERCI
THANK YOU
DANKIE

DUA NETJER EN EK
DANKSCHEEN