ITP Versi 1
ITP Versi 1
MUKA
BIL
TRADE
SURAT
1.
PRAKATA
iii
2.
PENGHARGAAN
iv
JALAN
3.
EARTHWORKS
4.
FLEXIBLE PAVEMENT
5.
ROAD FURNITURE
-CORRUGATED SHEET STEEL BEAM HIGHWAY GUARDRAIL
12
-CONCRETE KERB
14
16
-ROAD MARKING
17
-TRAFFIC SIGNS
19
6.
24
7.
25
8.
26
ARKITEK
9.
CEILING WORKS
27
10.
ROOF
29
11.
32
12.
PLASTERING WORKS
33
13.
PAINTING WORKS
34
14.
35
15.
36
16.
37
17.
39
18.
40
MUKA
BIL
TRADE
SURAT
MEKANIKAL
19.
AIRCONDITIONING SYSTEM
42
20.
45
ELEKTRIK
21.
LOW VOLTAGE
49
-ELECTRICAL BOARDS
22.
LOW VOLTAGE
51
LOW VOLTAGE
55
LOW VOLTAGE
58
61
-PA SYSTEM
26.
ICT
63
ICT
64
MEDICAL EQUIPEMENT
66
MEDICAL EQUIPEMENT
67
MEDICAL EQUIPEMENT
68
MEDICAL EQUIPEMENT
69
ii
PRAKATA
Jabatan Kerja Raya (JKR) sebagai Jabatan Teknikal terunggul, sentiasa memastikan
penyerahan projek yang dilaksanakan menepati kehendak pelanggan. Pelan Pemeriksaan dan
Pengujian
(Inspection
and
Testing
Plan
(ITP))
terhadap
bahan
dan
kaedah
Disediakan oleh:
Urus Setia Sistem Pengurusan Bersepadu (SPB)
Bahagian Pengurusan Kualiti, Cawangan Pengurusan Korporat JKR Malaysia
iii
PENGHARGAAN
Setinggi-tinggi penghargaan dan terima kasih kepada semua yang terlibat seperti berikut:
1.
Penasihat:
2.
Pengerusi:
3.
Fasilitator :
i.
Pengubal:
a. Bidang Jalan
i.
ii.
iii.
iv.
v.
vi.
vii.
viii.
ix.
x.
xi.
xii.
xiii.
xiv.
xv.
b. Bidang Arkitek
i.
ii.
iii.
iv.
v.
vi.
vii.
c. Bidang Elektrikal
i.
ii.
iii.
iv.
v.
vi.
vii.
viii.
ix.
x.
xi.
d. Bidang Mekanikal
i.
ii.
iii.
iv.
v.
i.
ii.
iii.
iv.
v.
vi.
JALAN
BIL
1
2
3
4
5
6
TRADE
EARTHWORKS
FLEXIBLE PAVEMENT
ROAD FURNITURE
- CORRUGATED SHEET STEEL BEAM HIGHWAY GUARDRAIL
- CONCRETE KERB
- WIRE ROPE SAFETY FENCE
- ROAD MARKING
- TRAFFIC SIGNS
PILLING WORKS DRIVEN PILE
REINFORCEMENT SOIL WALL
PRE STRESS WORK
JALAN
EARTHWORKS
HELAIAN 1 of 2
TRADE : EARTHWORKS
ITEM
1.
DESCRIPTION OF WORKS
STANDARD/REQUIREMENT
JKR/SPJ/1988 - Cl 2.2.1.d.ii
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
ASTM D 4318
BS 1377 : Part 4 :
1990 (4.5 kg ram
method)
Initial stage
JKR/SPJ/1988 - Cl 2.2.4.4.b
Value of CBR as shown in construction drawing
Trial Compaction
JKR/SPJ/1988 - Cl 2.2.4.4.b
JKR/SPJ/1988 - Cl 2.2.4.4.b
Not less than 90% Maximum Dry Density
Guideline Testing and Inspection Road
BS 1377 : Part 9 :
1990 (Sand
Replacement
method)
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
JALAN
EARTHWORKS
HELAIAN 2 of 2
TRADE : EARTHWORKS
ITEM
DESCRIPTION OF WORKS
STANDARD/REQUIREMENT
Preparation of Road Formation level In-situ Density Test (Top 300 mm)
JKR/SPJ/1988 - Cl 2.2.7
CBR Not less than 5% when compacted to 95% maximum dry
density
JKR/SPJ/1988 - Cl 2.2.7
TOOLS /
EQUIPMENT
BS 1377 : Part 9 :
1990
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
STAGE/
FREQUENCY
Minimum one test per
500 sq metre of each
layer compacted
Minimum one test per
300 sq metre of each
layer compacted
JALAN
FLEXIBLE PAVEMENT
HELAIAN 1 of 9
DESCRIPTION OF WORKS
Approval of Sub Base Material
TOOLS /
EQUIPMENT
STANDARD/REQUIREMENT
STAGE/
FREQUENCY
Material Suitability :
Gradation Limits
JKR/SPJ/2008-S4 - Cl 4.2.2.2
Table 4.2.2
BS1377 : Part 2 :
1990
Laboratory Compaction :
Soaked CBR Test
JKR/SPJ/2008-S4 - Cl 4.2.2.2.i
Mechanical Properties :
Plasticity Index, Pi
JKR/SPJ/2008-S4 - Cl 4.2.2.2.ii
Not more 12
BS1377 : Part 4 :
1990 (4.5 kg rammer
method)
1. Initial Stage
BS1377 : Part 2 :
2. One test per 750
1990
cu metre stock pile or
MS 30 : Part 9 : 1995 laid
ASTM D2419
Thickness
Dipping method
JKR/SPJ/2008-S4 - Cl 4.2.2.3
tolerance as Table 4.5.1
1. Initial stage
2. One test per 750
cu metre stockpile or
laid
Initial Stage
Relevant construction
drawings
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
JALAN
FLEXIBLE PAVEMENT
HELAIAN 2 of 9
DESCRIPTION OF WORKS
Approval of Roadbase Material
STANDARD/REQUIREMENT
JKR/SPJ/2008-S4 - Cl 4.2.3.2
Plasticity Index
BS 1377 : Part 2 :
1990
MS 30 : Part 8 : 1995
Flakiness Index
MS 30 : Part 5 : 1995
AASHTO Test
Method T 104
Not less than 80% when compacted to 95% max dry density
BS 1377 : Part 4 :
1990 (4.5 kg rammer
method)
ASTM D 2419
Roadbase Construction
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
1. Initial stage
2. One (1) test per
750 cu.m supplied
Sieve Analysis
Table 4.2.3
BS 1377 : Part 2 :
1990
Thickness
Dipping
JKR/SPJ/2008-S4 - Cl 4.2.2.3
Not less than 95% max dry density
Relevant
Construction
drawings
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
Average thickness
over any 100 metre
length not less than
the required thickness
JALAN
FLEXIBLE PAVEMENT
HELAIAN 3 of 9
DESCRIPTION OF WORKS
Approval of Prime Coat Material
STANDARD/REQUIREMENT
Material Suitability :
Cutback
Emulsion
JKR/SPJ/2008-S4 - Cl 4.3.1.2
Table 4.3.1
Table 4.3.2
Spray Test :
Tray Test
Spraying Temperature
JKR/SPJ/2008-S4 - Cl 4.3.1.4c
Between 0.5 to 1.0 litres per sq metre
Between 25C45C
JKR/SPJ/2008-S4 - Cl 4.3.1.4d
Left undisturbed for at least 24 hours after application.
Material Suitability
Emulsion
JKR/SPJ/2008-S4 - Cl 4.3.1.2
Table 4.3.2
Spray Test :
Tray Test
Spraying Temperature
JKR/SPJ/2008-S4 - Cl 4.3.1.4c
Between 0.25 to 0.55 litres per sq metre
Between 25C45C
TOOLS /
EQUIPMENT
MS 159
MS 161
STAGE/
FREQUENCY
1. Initial Stage
2. Each delivery
MS161
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
InitialStage
JALAN
FLEXIBLE PAVEMENT
HELAIAN 4 of 9
DESCRIPTION OF WORKS
Approval of Binder Course Material
(Asphaltic Concrete)
STANDARD/REQUIREMENT
Aggregates Grading
JKR/SPJ/2008-S4 - Cl 4.3.3.2
Table 4.3.3
JKR/SPJ/2008-S4 - Cl 4.3.3.2a
Not more than 25%
Not more than 18%
Not more than 25%
Not more than 2%
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
BS1377 : Washing
and Sieving Method
i. Initial stage
ii. One (1) test per
200 tons produced or
each plant operation
ASTM D 2419
ASTM C 1252
Ohio Department of
Transportation
Standard Test
Method
AASHTO Test
Method T 104
MS 30
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
JALAN
FLEXIBLE PAVEMENT
HELAIAN 5 of 9
DESCRIPTION OF WORKS
Approval of Mix Design
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
JKR/SPJ/2008-S4 - Cl 4.3.3.3a
Table 4.3.5
Not less than 8000N
2.0 4.0mm
Not less than 2000N/mm
3.0 7.0%
65 75%
ASTM D 2726
ASTM D 1559
ASTM D 1559
Bitumen Contents
Bitumen Extraction
JKR/SPJ/2008-S4 - Cl 4.3.3.3
Table 4.3.4
ASTM D 2172
Plant Trial
JKR/SPJ/2008-S4 - Cl 4.3.3.b
Minimum of 20 tonnes
JKR/SPJ/2008-S4 - Cl 4.3.3.c
Table 4.3.6
Compliance
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
STAGE/
FREQUENCY
i. Initial stage
ii. One (1) test per
200 tonsproducedor
at least one (1) test
for eachplant
operation session.
i. Initial stage
ii.One (1) test per 200
tonsproducedor
eachplant operation
Initial Stage
Initial stage
JALAN
FLEXIBLE PAVEMENT
HELAIAN 6 of 9
DESCRIPTION OF WORKS
Approval of Construction Method
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
Observation
STAGE/
FREQUENCY
Longitudinal Joints
JKR/SPJ/2008-S4 - Cl 4.3.3.5h
Overlap by at least 100mm
Traverse Joints
Compaction
In Situ Density Test
JKR/SPJ/2008-S4 - Cl 4.3.3.5i
95 100% Marshall density
Thickness
JKR/SPJ/2008-S4 - Cl 4.3.3.5j
i. Average thickness over any 100 metre length required
thickness
ii. Minimum thickness at any point required thickness minus
5mm
Measurement
JKR/SPJ/2008-S4 - Cl 4.2.3.5j
Relevant
Construction
drawings
Opening to traffic
JKR/SPJ/2008-S4 - Cl 4.2.3.5k
Observation
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
Every completed
section or daily
operation.
JALAN
FLEXIBLE PAVEMENT
HELAIAN 7 of 9
DESCRIPTION OF WORKS
Approval of Wearing Course
Material
(Asphaltic Concrete)
STANDARD/REQUIREMENT
Aggregates Grading
JKR/SPJ/2008-S4 - Cl 4.3.3.2
Table 4.3.3
JKR/SPJ/2008-S4 - Cl 4.3.3.2a
Not more than 25%
Not more than 18%
Not more than 25%
Not more than 2%
Fine Aggregates
JKR/SPJ/2008-S4 - Cl 4.3.3.2
Passing of the No. 4 (4.75mm) sieve Not less than 45%
Fine aggregate angularity
Methylene Blue value
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
BS1377 : Washing
and Sieving Method
i. Initial stage
ii. One (1) test per
200 tons produced or
each plant operation
ASTM D 2419
ASTM C 1252
Ohio Department of
Transportation
Standard Test
Method
AASHTO Test
Method T 104
MS 30
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
JALAN
FLEXIBLE PAVEMENT
HELAIAN 8 of 9
12
DESCRIPTION OF WORKS
Approval of Mix Design
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
JKR/SPJ/2008-S4 - Cl 4.3.3.3
Table 4.3.5
Not less than 8000N
2.0 4.0mm
Not less than 2000N/mm
3.0 5.0%
70 80%
ASTM D 2726
ASTM D 1559
ASTM D 1559
Bitumen Contents
Bitumen Extraction
JKR/SPJ/2008-S4 - Cl 4.3.3.3
Table 4.3.4
ASTM D 2172
i. Initial stage
ii.One (1) test per 200
tonsproducedor
eachplant operation
Longitudinal Joints
JKR/SPJ/2008-S4 - Cl 4.3.3.5h
Overlap by at least 100mm
Observation
Every completed
section or daily
operation.
Traverse Joints
Compaction
In Situ Density Test
JKR/SPJ/2008-S4 - Cl 4.3.3.5i
95 100% Marshall density
i. Initial stage
ii. One (1) test per
200 tonsproducedor
at least one (1) test
for eachplant
operation session.
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
10
JALAN
FLEXIBLE PAVEMENT
HELAIAN 9 of 9
13
DESCRIPTION OF WORKS
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
Thickness
JKR/SPJ/2008-S4 - Cl 4.3.3.5j
i. Average thickness over any 100 metre length required
thickness
ii. Minimum thickness at any point required thickness minus
5mm
Measurement
JKR/SPJ/2008-S4 - Cl 4.3.3.5j
Relevant
Construction
drawings
Opening to traffic
JKR/SPJ/2008-S4 - Cl 4.3.3.5k
Observation
STAGE/
FREQUENCY
ARRB Walking
Before open to traffic
Profiler as outlined in
AUSTROAD PAT
01:2001
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
11
JALAN
CORRUGATED SHEET STEEL BEAM HIGHWAY GUARDRAIL
HELAIAN 1 of 2
DESCRIPTION OF WORKS
Approval of Guardrail Material
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
Beam Element
Steel Posts
Timber Posts
Medium harwood
JKR/SPJ/1988-S6-Cl-6.1.2.2(b)
Malaysian
Timber 1 sample every 200
Industry Board
M.S 733
Heavy Hardwood
2.
Installation of Guardrail
approval of S.O
JKR/SPJ/1988-S6-Cl-6.1.3.1
Placing Beams
Anchorages
JKR/SPJ/1988-S6-Cl-6.1.3.3
relevant construction
drawing
relevant construction
drawing
relevant construction
drawing
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
Every completion
section
Every completion
section
Every completion
section
12
JALAN
CORRUGATED SHEET STEEL BEAM HIGHWAY GUARDRAIL
HELAIAN 2 of 2
DESCRIPTION OF WORKS
Determination of Marking and
Storage
Storage
STANDARD/REQUIREMENT
JKR/SPJ/1988-S6-Cl-6.1.4.1
TOOLS /
EQUIPMENT
AASHTO
Specification M180
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
STAGE/
FREQUENCY
Every completion
section
13
JALAN
CONCRETE KERB
HELAIAN 1 of 2
2.
DESCRIPTION OF WORKS
Approval of Material
Installation of Kerb
TOOLS /
EQUIPMENT
STANDARD/REQUIREMENT
Concrete Kerb
Bedding
Excavation
STAGE/
FREQUENCY
Relevant
Initial Stage
Construction Drawing
Relevant
Every completion
Construction drawing section or daily
operation
Refer to 'JKR/SPJ/1988-S6 -
Cl 6.4.3.2
Relevant
Every completion
Construction Drawing section or daily
operation
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
14
JALAN
CONCRETE KERB
HELAIAN 2 of 2
DESCRIPTION OF WORKS
STANDARD/REQUIREMENT
JKR/SPJ/1988 : Section 6 - Cl 6.4.3.3
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
Relevant
Initial Stage & Every
Construction Drawing Completion Section or
Daily Operation
Backfilling
Relevant
Every completion
Construction Drawing section or daily
operation
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
15
JALAN
WIRE ROPE SAFETY FENCE
HELAIAN 1 of 1
DESCRIPTION OF WORKS
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
NCHRP 350
Level 3 (TL-3)
Test
Initial Stage
Anchors
Installation
Wire Rope
Post
Anchors
Initial Stage
NCHRP 350
Level 3 (TL-3)
Test
Initial stage
Initial stage
Intial Stage
Measurement
Every complition
section or daily
operation
Measurement
Initial stage
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
Initial stage
Intial Stage
16
JALAN
ROAD MARKING
HELAIAN 1 of 2
DESCRIPTION OF WORKS
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
STANDARD/REQUIREMENT
JKR/SPJ/1988-S6 - Cl 6.3.2
Standard Material
Thermoplastic Material :
Thermoplastic
CLASS A Glass
beads, Table 1 of B.S
6088 (Table 6.1)
CLASS B Glass
beads, Table 2 of B.S
6088 (Table 6.2)
Standard Material
2.
Site Preparation
JKR/SPJ/1988-S6 - Cl 6.3.3
Not be laid over loose detritus, mud, or extraneous matter or
over old material or paint marking incompatible with the paint
Tack coat
Primer or undercoat
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
17
JALAN
ROAD MARKING
HELAIAN 2 of 2
DESCRIPTION OF WORKS
Laying Roadmarking
STANDARD/REQUIREMENT
JKR/SPJ/1988-S6 - Cl 6.3.5, 6.3.8, 6.3.9
Thickness
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
Mechanical means
Brush, spray, screed,
hand-propelled or self
propelled machines
BS 3262, Part 3
Appendices B and C.
Width Tolerance
4.
Protection of Marking
Marking
5.
Incorrect
location
6.
Clearing Up
dimension
and
JKR/SPJ/1988-S6 - Cl 6.3.10
wrong Must be removed by approved chemical or mechanical means.
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
18
JALAN
TRAFFIC SIGNS
HELAIAN 1 of 5
DESCRIPTION OF WORKS
1.
2.
(ii)Sign Plates
Thickness
Size
(iii)Sign Faces
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
B.S. 873
Initial Stage
JKR/SPJ/1988-S6 - Cl 6.2.5.3
- Not less than 50mm outside diameter
Initial Stage
JKR/SPJ/1988-S6 - Cl 6.2.5.4
Initial Stage
STANDARD/REQUIREMENT
JKR/SPJ/1988-S6 - Cl 6.2.5.1
Category 1 luminance
B.S 1470
JKR/SPJ/1988-S6 - Cl 6.2.5.5
BS 873 / MS 1216
Faces
BS 873 / MS 1216
Initial Stage
MS 1216
Construction Stage
Colour uniformity
MS 1216
Initial Stage
MS 1216
After installation
JKR/SPJ/1988-S6 - Cl 6.2.5.6
made from aluminium alloy HE9-TE
> 600mm ,<1000mm height/width stiffened by angles
> 1000 mm height/width use 40mm X 40mmX3mm angles
B.S 1474
B.S 1474
Initial Stage
Initial Stage
(iv)Backing Frames
Material
Size
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
19
JALAN
TRAFFIC SIGNS
HELAIAN 2 of 5
DESCRIPTION OF WORKS
Fluoresent Orange
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
(i) Photometric-Coefficient or
Retroreflection RA
Aluminium Test Panels
Initial Stage
Initial Stage
ASTM E 811(calculated the u') ASTM E 308 (calculated the v') &
Table 3
Initial Stage
Initial Stage
v) Impact Resistance
Initial Stage
Shall show no cracking outside the impact area when the face of
the panel is subject to an impact of 100 inch-pounds (11.3 Nm)
using a weigth with a 5/8 in . (15.8 mm) diameter rounded tip
dropped from a height necessary to generate an impact of 100
inch-pounds, at test temperatures of both 32 F (O C and 72
F (22 C)
vi) Resistance to Heat
Initial Stage
After installation
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
20
JALAN
TRAFFIC SIGNS
HELAIAN 3 of 5
DESCRIPTION OF WORKS
Permanent Traffic Signs Construction and Assembly
STANDARD/REQUIREMENT
Traffic signs
Spacing of rivets
JKR/SPJ/1988-S6 - Cl 6.2.5.7
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
Construction
Drawings and B.S.
873
Every completion
section
5.
Posts
JKR/SPJ/1988-S6 - Cl 6.2.5.8
Every completion
section
-Distance from the centre of the post to the edge of the sign
plate 300mm diameter
-Erected plumb to check verticality
- Grade of 20/20 concrete
- Within 450mm of the ground surface
6.
7.
Covering Thickness
JKR/SPJ/1988-S6 - Cl 6.2.5.9
- 1.5mm (16 S.W.G) thickness
Cover Plates
JKR/SPJ/1988-S6 - Cl 6.2.5.9
- Stainless steel bolts, washers & nuts use 5mm dia bolts not
more than 600mm apart.
- Non-ferrous rivet use 12mm dia. bolts not more than 600mm
apart
- 5mm thick plastic distance pieces between the sign face &
cover plate.
JKR/SPJ/1988-S6 - Cl 6.2.6
- Comply with JKR/SPJ/1988-S6 - Cl 6.2.5.8
Covering
JKR/SPJ/1988-S6 - Cl 6.2.6
- Comply with JKR/SPJ/1988-S6 - Cl 6.2.5.9
Observation
Every completion
section
ARAHAN TEKNIK
(JALAN) 2C/85
Every completion
section
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
21
JALAN
TRAFFIC SIGNS
HELAIAN 4 of 5
9.
DESCRIPTION OF WORKS
Traffic Signs On Gantries
STANDARD/REQUIREMENT
JKR/SPJ/1988-S6 - Cl 6.2.7
JKR/SPJ/1988-S6 - Cl 6.2.7
JKR/SPJ/1988-S6 - Cl 6.2.7
(i) Photometric-Coefficient or
Retroreflection RA
ASTM E 810
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
B.S. 873
Initial / Construction
Stage
B.S. 873
B.S. 873
Initial Stage
ii)Daytime color
Initial Stage
Initial Stage
Initial Stage
v) Impact Resistance
Initial Stage
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
22
JALAN
TRAFFIC SIGNS
HELAIAN 5 of 5
DESCRIPTION OF WORKS
10.
STANDARD/REQUIREMENT
Refer Sheeting manufacturers recommendations Addendum
No.3-3.1.1 (vi)
.
Refer Sheeting manufacturers recommendations Addendum
No.3-3.1.1 (vi)
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
Initial Stage
After installation
JKR/SPJ/1988-S6 - Cl 6.2.5.2
Initial / Construction
Stage
Relevant
Construction
drawings
JKR/SPJ/1988Section 9
Observation
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
23
JALAN
DRIVEN PILE
HELAIAN 1 of 1
DESCRIPTION OF WORKS
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
1.
JKR/SPJ/2010-S10 Cl 10.3
MS 1314
Every no
Preliminary pile
Driving records
Load test
MS 1314
Initial Stage
Concrete strength
JKR/SPJ/2010-S10 Cl 10.3
-achieve concrete strength of 30 N/mm2 (minimum)
MS 1314
Every batch
Installation
Every no
Driving
JKR/SPJ/2010-S10 Cl 10.3.4.2
Every no
Pile joint
JKR/SPJ/2010-S10 Cl 10.3.4.2
Every no
Load test
JKR/SPJ/2010-S10 Cl 10.9.6.1
As specified in contract document and drawings
Pile test
As required
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
24
JALAN
REINFORCED SOIL WALL
HELAIAN 1 of 1
DESCRIPTION OF WORKS
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
Approval Materials:
i) Facing materials
Receiving of materials /
BS 8006
Every panels/no
BS 8006
Initial stage
BS 8006
Every layer
Fill materials
BS 8006
Every layer
BS 8006
Every layer
BS 8006
Every layer
Construction
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
25
JALAN
PRE STRESSED WORK
HELAIAN 1 of 1
DESCRIPTION OF WORKS
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
1.
JKR/SPJ/1988 - Cl 11.4
Every no
JKR/SPJ/1988 - Cl 11.5
Every no
JKR/SPJ/1988 - Cl 11.5
Every no
Installation of:
i) Cable
ii) Sheath
iii) Tendon
iv) Anchorage
Every no
Stressing Work
Stressing/Jacking force
Elongation
Every no
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
26
ARKITEK
BIL
1
2
3
4
5
6
7
8
9
10
TRADE
CEILING WORKS
ROOF
DOOR, WINDOW AND IRONMONERY
PLASTERING WORKS
PAINTING WORKS
TILING WORKS (FLOOR/WALL TILES)
SANITARY WARE & FITTINGS
INTERIOR, SIGNAGE AND GRAPHIC
SOFT LANDSCAPE WORKS
HARD LANDSCAPE WORKS
ARKITEK
CEILING WORKS
HELAIAN 1 of 2
DESCRIPTION OF WORKS
1.
Ceiling type :
- plaster ceiling
- suspended ceiling
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
Check as per contract document and take into account factors Contract Dokumen /
such as:
SPK Tools / Shop
Dwg.
Plaster & suspended ceiling
- Check the thickness, stiffness, weight and ceiling board
pattern.
- Other components such as -main T & cross T, `wall angle,
`soffit cleat, `hanging C channel and `cornice
STAGE/
FREQUENCY
Ealier / months before
the ceiling installation
works or after roof
structure works done.
Fixed ceiling
- Check the thickness, stiffness, weight and ceiling board
pattern.
- Other component such as- `cornice
Fixed ceiling
2.
Sample material
3.
Set Mock-up
4.
visual
Ealier construction
works or after
superstructure works
finish
Mock up / sample
Material
3 months before
ceiling work.
Measuring Tape /
laser measure
All Stages.
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
27
ARKITEK
CEILING WORKS
HELAIAN 2 of 2
DESCRIPTION OF WORKS
STANDARD/REQUIREMENT
5.
Ceiling Installation
6.
TOOLS /
EQUIPMENT
visual
visual
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
STAGE/
FREQUENCY
All Stages.
All Stages.
28
ARKITEK
ROOF
HELAIAN 1 of 3
TRADE : ROOF
ITEM
1.
DESCRIPTION OF WORKS
Sample
Material Delivery
Installation
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
shop drawing /
certified material.
STAGE/
FREQUENCY
Once (before
delivery)
delivery stages
visual
ALL
visual
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
29
ARKITEK
ROOF
HELAIAN 2 of 3
TRADE : ROOF
ITEM
4.
5.
DESCRIPTION OF WORKS
Sloped Roof
Installation
STANDARD/REQUIREMENT
All purlins are in the right level and none is out of line
(structure tolerance shall meet roofing manufacturer
recommendation)
Final coating of paint has been applied to roof structural
members
Layers of insulation shall as specified in contract document,
approved construction/shop drawings or other relevant
documents.
Thickness (BST) of metal roofing sheet shall as specified in
contract document, approved construction/shop drawings or
other relevant documents.
Roof tiles in alignment
Openings to be sealed to prevent pest invasion
Consistent colour tone
Proper dressing for any protrusion
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
ALL
spirit level
ALL
visual
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
30
ARKITEK
ROOF
HELAIAN 3 of 3
TRADE : ROOF
ITEM
6
DESCRIPTION OF WORKS
Roof Features
- Fascia
- Soffit
- Flashing
- Gutters / Drains / RWDP
- Skylights
- Vents
- Others
STANDARD/REQUIREMENT
No ponding and chockage
No cracks, chips and any other
visible damage
RWDP inlet shall be lower than the surrounding gutter invert
level
Gutter and RWDP inlet to be covered to prevent chockage
where practical
Clean and no cement stains
No physical damage of all roof flashing and the flashing
around vent stacks, roof edges, dormers, and skylights.
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
ALL
visual
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
31
ARKITEK
DOOR, WINDOW AND IRONMONGERY
HELAIAN 1 of 1
DESCRIPTION OF WORKS
STANDARD/REQUIREMENT
1.
catalog / shop drawing / sirim cert. / Submit within x month from commencement of building works
sample material
As specified in contracts document
To ensure only specified item submitted for approval
2.
3.
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
shop drawing /
certified material.
ALL
ALL
4.
Random Check.
Spirit level
ALL
5.
Random Check.
visual
ALL
6.
visual
ALL
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
32
ARKITEK
PLASTERING WORKS
HELAIAN 1 of 1
DESCRIPTION OF WORKS
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
visual / laser
equiment
once
visual
ALL
visual / sample
ALL
1.
2.
Clean Surface
random check
3.
Plaster Mix
4.
Aligment
Random Check.
ALL
5.
Random Check.
ALL
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
33
ARKITEK
PAINTING WORKS
HELAIAN 1 of 1
DESCRIPTION OF WORKS
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
1.
catalog / shop drawing / sirim cert. / Submit within x month from commencement of building works Colour scheme
sample material
As specified in contracts document
To ensure only specified or equivalent paint are submitted for
approval
2.
Random check
ALL
3.
Random check
Make sure all surfaces are clear from dirt, smoothly plastered visual
and completely dry
ALL
4.
Site readiness
Random check
ALL
5.
Random check
ALL
6.
Applying paint
Approved applicator and Certified by To make sure walls are coated with 2 layers of emulsion acrylic visual / certification
Paint Supplier
paint for internal, and weather resistance acrylic paint with anti
fungus for external
Paint must be in good condition, maintenance free with good
aesthetics, APEO free (alkylphpnol ethoxylate) and low VOC
(volatile organic compound) with green label by SIRIM
Minimum 5 years warranty
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
ALL
34
ARKITEK
TILING WORKS (FLOOR/WALL TILES)
HELAIAN 1 of 1
DESCRIPTION OF WORKS
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
1.
catalog / shop drawing / sirim cert. / Submit within x month from commencement of building works
sample material
As specified in contracts document
To ensure only specified or equivalent paint are submitted for
approval
2.
Random check
3.
Sample / Mock-up
4.
Random check
Make sure all surfaces are clear from dirt, ready to accept tiles
and completely dry
visual
Random check
Make sure all surfaces are clear from dirt, ready to accept tiles
and completely dry
visual
Tiles installation
visual
Site inspection
visual
STAGE/
FREQUENCY
mock-up /
sample/certified
material
visual
measurement tools /
spirit level
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
35
ARKITEK
SANITARY WARE & FITTINGS
HELAIAN 1 of 1
DESCRIPTION OF WORKS
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
shop drawing /
certified material.
ONCE BEFORE
DELIVERY
catalog / shop drawing / sirim cert. / Submit within x month from commencement of building works
sample material
As specified in contracts document
To ensure only specified item submitted for approval
Random check
visual
ALL
Random check
visual
ALL
Random check
visual
ALL
visual
ALL
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
36
ARKITEK
INTERIOR, SIGNAGE AND GRAPHIC
HELAIAN 1 of 2
DESCRIPTION OF WORKS
STANDARD/REQUIREMENT
catalog / shop drawing / sirim cert. / Submit within 6 month before installation of works.
sample material
As specified in contracts document
To ensure only specified or equivalent materials are submitted
for approval
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
mock-up / sample
1.
2.
Factory visit /
Random Check / material
Fabricate material in factory / in situ /
Mock up for Furniture and signage.
visual
3.
Site readiness
visual
All Stages
4.
All Stages
Random check
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
37
ARKITEK
INTERIOR, SIGNAGE AND GRAPHIC
HELAIAN 2 of 2
DESCRIPTION OF WORKS
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
5.
Site Preparation
Random check
visual
All Stages
6.
Installation materials
Random check
visual
All Stages
7.
Site Inspection
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
All Stages
38
ARKITEK
SOFT LANDSCAPE WORKS
HELAIAN 1 of 1
DESCRIPTION OF WORKS
STANDARD/REQUIREMENT
Check the specifications
Visit nursery and mark all selected plants with paint
Only select good quality of plants
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
visual
1.
Nursery visit
2.
Material Delivery
Randomly check the type, size and Ensure only approved and marked plants are delivered at site visual / measurement
height of plants
as specified in the contract document
tools
Plants should be stored at shed or temporary covered nursery
Plants should not be left under the sun at site more than 2
days.
Reject all damage or unhealthy plants
3.
Planting preparation
Random check
visual
All
4.
Planting process
Random check
For palms, make sure all fronds are tied to avoid moisture
loss.
Water immediately after planting
Ensure mulching and stakes are provided as per detail
drawing provided.
visual
All
5.
Maintenance
visual
All
visual
All
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
Delivery stages
39
ARKITEK
HARD LANDSCAPE WORKS
HELAIAN 1 of 2
DESCRIPTION OF WORKS
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
Visual
Visual
All
STANDARD/REQUIREMENT
1.
catalogue/sample/color
scheme/certificate
2.
Material Delivery
Random check
3.
Excavation/Base preparation
Random check
Ensure all surfaces are flexible, withstanding loads from Visual / measurement
traffic,wear & weather.
tools
100mm to 300mm of soil is first removed for the area.
Proper treatment of the underlaying soil & base as per detail
drawing.
Ensure subsoil is compacted using a vibrating plate
compactor.
Crushed rock aggregate is added & compacted thoroughly.
Additional aggregate is added & compacted to the required
level. Installation of a bed of sand & screded level.
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
All
40
ARKITEK
HARD LANDSCAPE WORKS
HELAIAN 2 of 2
DESCRIPTION OF WORKS
4.
Installation
Random check
5.
Maintenance
STANDARD/REQUIREMENT
Install approved hardscape paver pattern & sand swept in the
joints.
Joints between pavers are filled with sand.
Ensure the plate compactor is used over the surface &
additional sand is brushed in until all joints are completely filled
Ensure a sealer is applied to the surface after cleaning.
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
Visual
All
Maintenance checklist
All
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
41
MEKANIKAL
BIL
1
2
TRADE
AIRCONDITIONING SYSTEM
FIRE FIGHTING SYSTEM
MEKANIKAL
AIRCONDITIONING SYSTEM
HELAIAN 1 of 3
DESCRIPTION OF WORKS
Piping
2.
Pump
Material Aceptance
Installation
Testing
3.
Material Aceptance
Installation
Testing
STANDARD/REQUIREMENT
Specification / Contract
Specification / Contract
Approved JKR working drawing
Capasity test - Total head against zero flowrate
Specification / Contract
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
Vernier Caliper /
Visual / Delivery
Order
Upon receiving
material
Section by section
Every section
Delivery order/
Cataloque
-
Upon receiving
material
Pressure
gauge/Pump
performance curve
Upon completion
installation
Vernier Caliper /
template gauge /
Delivery Order
Upon receiving
material
Measuring
All various duct sizes
tape,Vernier
caliper,knife, torch
light, thickness gauge
Barometer
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
Upon completion
installation
42
MEKANIKAL
AIRCONDITIONING SYSTEM
HELAIAN 2 of 3
DESCRIPTION OF WORKS
Switch Board/Wiring
STANDARD/REQUIREMENT
Specification / Contract
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
Delivery on site
5.
Chiller/Compressor
Installation
Specification (L-S1)
Visual
Testing
Specification (L-S1)
Upon completion
FAT
Upon receiving
material
Material Aceptance
Installation
Testing
6.
AHU Room
Material Aceptance
Installation
Specificaton / Contract
Specificaton / Contract
Specificaton / Contract / electrical and cold water requirement,
Approved JKR Working Drawing
Upon completion of
system
Visual
Delivery on site
Visual, measuring
tape, Vernier caliper
for wall insulation
thickness
50% Progress
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
43
MEKANIKAL
AIRCONDITIONING SYSTEM
HELAIAN 3 of 3
DESCRIPTION OF WORKS
AHU / FCU
Installation
Testing
8.
Cooling Tower
Material Aceptance
STANDARD/REQUIREMENT
Specificaton / Contract
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
Anamometer,
Tachometer,
ammeter/clamp meter
Specificaton / Contract
Upon completion
installation
Before T&C
Delivery order / Visual
Installation
Testing
Tachometer,
ammeter/clamp meter
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
Upon completion
installation
44
MEKANIKAL
FIRE FIGHTING SYSTEM
HELAIAN 1 of 4
DESCRIPTION OF WORKS
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
Material Aceptance
Installation
Testing
1.2
STANDARD/REQUIREMENT
Electric motor
Material Aceptance
Specification / Contract
Visual
Order
Delivery
Upon receiving
material
Specification / Contract
Visual
Order
-
Installation
Delivery
Upon completion
installation
Upon receiving
material
Testing
1.3
Material Aceptance
Installation
Testing
Upon completion
Clamp meter, volt
installation and power
meter/ multi meter
ready
Specification / Contract
Visual
Order
Visual
Delivery
Upon receiving
material
as per work progress
Upon completion
piping installation
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
45
MEKANIKAL
FIRE FIGHTING SYSTEM
HELAIAN 2 of 4
2.2.
DESCRIPTION OF WORKS
STAGE/
FREQUENCY
Visual
Pump
Installation
Specification (L-S1)
Installation
Testing
Upon installation
completed
Material Aceptance
Testing
Rubber Hose
Material Aceptance
Installation
2.4
TOOLS /
EQUIPMENT
Installation
2.3
STANDARD/REQUIREMENT
Water Tank
Specification / Contract
Visual
Order
Delivery
Specification / Contract
Upon receiving
material
Upon completion
installation
Visual
Material Aceptance
Specification / Contract
Visual
/
Delivery
Order
Vernier Caliper
Testing
Upon completion
installation
Visual / Delivery
Order
Testing
Installation
Upon receiving
material
Upon completion
installation
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
46
MEKANIKAL
FIRE FIGHTING SYSTEM
HELAIAN 3 of 4
DESCRIPTION OF WORKS
Wet Riser/Dry Riser System
Pump
Material Aceptance
Installation
Testing
3.2
Material Aceptance
Installation
Testing
4.
Material Aceptance
TOOLS /
EQUIPMENT
STANDARD/REQUIREMENT
Specification / Contract
Visual
Order
STAGE/
FREQUENCY
Delivery
Upon receiving
material
Specification / Contract
Manufacturer specification / Approved working drawing
Visual
Order
Visual
N/A
Specification / Contract
Visual
Order
Measuring tape
nozzle distance
Dummy test
Upon completion
installation
Delivery
Upon receiving
material
Delivery
Upon receiving
material
Testing
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
Once
47
MEKANIKAL
FIRE FIGHTING SYSTEM
HELAIAN 4 of 4
DESCRIPTION OF WORKS
Material Aceptance
Installation
Testing
Material Aceptance
Installation
Testing
7.
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
6.
STANDARD/REQUIREMENT
Electrical Works
Specificaton / Contract
Visual / Delivery
Order
Visual
Specificaton / Contract
Visual
Order
Vernier caliper
Pressure gauge
Every section
Specificaton / Contract
Visual / Delivery
Order
Upon receiving
material
Specification, L-S1
Visual
L-S1
Upon completion
installation
Material Aceptance
Installation
Testing
Upon receiving
material
Delivery Upon
material
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
receiving
48
ELEKTRIK
BIL
1
2
3
4
5
6
7
8
9
10
11
TRADE
LOW VOLTAGE
-ELECTRICAL BOARDS
LOW VOLTAGE
-WIRING SYSTEM & UNDERGROUND CABLE
LOW VOLTAGE
-LIGHTNING PROTECTION SYSTEM
LOW VOLTAGE
-STANTBY GENERATOR SET
EXTRA LOW VOLTAGE
-PA SYSTEM
ICT
-EXTERNAL INSTALLATION FOR ICT & TELEPHONE
ICT
-EXTERNAL INSTALLATION FOR ICT: ACTIVE EQUIPMENT
MEDICAL EQUIPEMENT
-GENERAL RADIOGRAPHY (OUTSOURCE)
MEDICAL EQUIPEMENT
-EXAMINATION LIGHT (OUTSOURCE)
MEDICAL EQUIPEMENT
-SURGICAL LIGHT (OUTSOURCE)
MEDICAL EQUIPEMENT
-SURGICAL TABLE (OUTSOURCE)
ELEKTRIK
ELECTRICAL BOARDS
HELAIAN 1 of 2
DESCRIPTION OF WORKS
b) Functional test.
TOOLS /
EQUIPMENT
STANDARD/REQUIREMENT
1. Shop Drawing.
2. Technical Submittal (i.e: Catalogue, Brand & Model).
3. Contract Document.
4. Specifications
(L-S1, L-S2, L-S5, etc).
5. J-MAL.
N/A
STAGE/
FREQUENCY
Before manufacturing
of the boards.
Test
Measuring
Devices Prior of delivery to the
(Caliper, Measuring
site.
Tape, etc.).
N/A
1kV
Insulation Prior of delivery to the
Resistance Test Set.
site.
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
49
ELEKTRIK
ELECTRICAL BOARDS
HELAIAN 2 of 2
DESCRIPTION OF WORKS
TOOLS /
EQUIPMENT
STANDARD/REQUIREMENT
1. Design Requirement.
2. Specification
(L-S1, L-S2, L-S5, etc).
3. J-MAL.
N/A
STAGE/
FREQUENCY
Upon delivery to the
site.
Once for each
delivery.
N/A
Earth Tester.
Measuring
Devices In-progress and upon
(Caliper, Measuring
completion of
Tape, etc.).
installation.
N/A
RCCB Tester
1. Design Requirement.
2. Specification (L-S1, L-S2, L-S5, etc).
3. Functioning.
Upon completion of
other test above.
Once for each board.
Upon completion of
DB, wiring and
earthing installation.
Once for each board.
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
50
ELEKTRIK
WIRING SYSTEM UNDERGROUND CABLE
HELAIAN 1 of 4
DESCRIPTION OF WORKS
Light Fittings/Fan
TOOLS /
EQUIPMENT
Measuring devices.
STAGE/
FREQUENCY
Before material
delivery at site. Once
for each material.
Measuring devices.
Measuring devices.
Specification (L-S1).
N/A
Continuity test.
R < 1 Ohms.
Insulation
Continuity Tester.
STANDARD/REQUIREMENT
1. Contract.
2. J-MAL.
3. Specifications (L-S1).
1.
Insulation
& Upon completion of
Continuity Tester.
continuity test. Once
2. Insulation Tester. for each circuit.
Polarity test.
1.
Insulation
Continuity Tester.
Installation of fittings.
Functional test.
Functional.
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
Upon completion of
other test above.
Once for each zone /
section / floor.
51
ELEKTRIK
WIRING SYSTEM UNDERGROUND CABLE
HELAIAN 2 of 4
DESCRIPTION OF WORKS
Switch Socket Outlet (SSO)
TOOLS /
EQUIPMENT
Measuring devices.
STAGE/
FREQUENCY
Before material
delivery at site. Once
for each material.
Measuring devices.
Measuring devices.
Specification (L-S1).
N/A
Continuity test.
R < 1 Ohms.
Insulation
Continuity Tester.
STANDARD/REQUIREMENT
1. Contract.
2. J-MAL.
3. Specifications (L-S1).
1.
Insulation
& Upon completion of
Continuity Tester.
continuity test. Once
2. Insulation Tester. for each circuit.
Polarity test.
1.
Insulation
Continuity Tester.
Installation of fittings.
Functional test.
Functional.
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
Upon completion of
other test above.
Once for each zone /
section / floor.
52
ELEKTRIK
WIRING SYSTEM UNDERGROUND CABLE
HELAIAN 3 of 4
DESCRIPTION OF WORKS
Three Phase
Cables
Point
TOOLS /
EQUIPMENT
Measuring devices.
STAGE/
FREQUENCY
Before material
delivery at site. Once
for each material.
Measuring devices.
Measuring devices.
Installation of cables.
1. Specification (L-S1).
2. Approved method statement.
N/A
Continuity test.
CPC is continuous
Insulation
Continuity Tester.
STANDARD/REQUIREMENT
1. Contract.
2. J-MAL.
3. Specifications (L-S1).
To conform as per approved material.
1.
Insulation
& Upon completion of
Continuity Tester.
continuity test. Once
2. Insulation Tester. for each circuit.
Phase
tester.
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
53
ELEKTRIK
WIRING SYSTEM UNDERGROUND CABLE
HELAIAN 4 of 4
DESCRIPTION OF WORKS
Underground Cable
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
Measuring devices.
STAGE/
FREQUENCY
Before material
delivery at site. Once
for each material.
1. Contract.
2. J-MAL.
3. Specifications (L-S1).
Measuring devices.
Installation of cables.
1. Specification (L-S3).
2. Approved method statement.
Measuring devices.
Continuity test.
1.
Insulation
& Upon completion of
Continuity Tester.
cable continuity test.
2. Insulation tester.
Once for each cable
Phase
tester.
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
54
ELEKTRIK
LIGHTNING PROTECTION SYSTEM
HELAIAN 1 of 3
DESCRIPTION OF WORKS
1.
STANDARD/REQUIREMENT
1. Contract Document
2. Construction Dwg
3. J-MAL
4. Specification L-S9
Inspection on air termination system 1. Air terminals or vertical finials of annealed copper tape 25mm
installation
x 3mm or other approved material.
2. Fixing bracket intervals < 500mm (metallic / non-metallic roof).
3. Air termination rods min. 300mm (L), 16mm dia. with lock nut.
A. Conventional (Exposed)
1. Annealed copper tape 25mm x 3mm or other approved
material.
2. Conductive fixtures at interval < 500mm.
3. Bending radii > 200mm and > 45.
TOOLS /
EQUIPMENT
N/A
STAGE/
FREQUENCY
Before material
delivery at site / Once
for each material
N/A
Measuring
Equipment
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
55
ELEKTRIK
LIGHTNING PROTECTION SYSTEM
HELAIAN 2 of 3
DESCRIPTION OF WORKS
STANDARD/REQUIREMENT
TOOLS /
STAGE/
EQUIPMENT
FREQUENCY
Measuring Equipment In-progress and upon
completion of
installation / Once for
each test joint
1. Annealed copper tape 25mm x 3mm between earth electrode Measuring Equipment In-progress and upon
interconnection, burried > 500mm(D) and distance about 1m
completion of
around external walls.
installation / Once for
2. Exothermic weld or brazing between down conductor and
each termination and
earth electrode.
bonding
3. Bonding conductor of annealed copper tape 25mm x 3mm for
connection between earth termination and MEB.
4. Copper jacketed earth electrode with 16mm dia. 2 nos. 1.5(L).
5. Heavy duty type earth chamber 300mm (L) x 300mm (W) x
180mm (H) with removable cover (strength >6N/mm2).
6. Permanent label "Lightning Protection Earth-Do Not Remove"
fixed at every connection of down conductor to earth termination
and at every earth electrodes.
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
56
ELEKTRIK
LIGHTNING PROTECTION SYSTEM
HELAIAN 3 of 3
DESCRIPTION OF WORKS
STANDARD/REQUIREMENT
Continuity test :
1. Air termination system
2. Air termination and down
conductor system
3. Down conductor system and earth
termination
4. Earth termination
5. Earth termination and Main
Earthing Bar (MEB)
Resistance test :
1. Earth electrode
2. Earth termination
TOOLS /
EQUIPMENT
Continuity Tester
STAGE/
FREQUENCY
Upon completion of
works / Once for each
block
Earth Tester
Upon completion of
installation / Once for
each block
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
57
ELEKTRIK
STANDBY GENERATOR SET
HELAIAN 1 of 3
DESCRIPTION OF WORKS
1.
2.
STANDARD/REQUIREMENT
*Before FAT.
*Submission
for material approval
1. Manufacturers Specification.
2. Design requirement.
3. Specification (L-5S)
a) Works test.
b) Fulfilling to conditioning of Engine Protective Devices.
c) Sudden power increase/decrease.
4. Approved shop drawing for generator set.
5. To confirm as per material approved.
a) Visual Inspection
3.
4.
5.
TOOLS /
EQUIPMENT
N/A
STAGE/
FREQUENCY
Once for each
material.
N/A
Each delivery.
N/A
Once
N/A
Throughout the
installation.
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
58
ELEKTRIK
STANDBY GENERATOR SET
HELAIAN 2 of 3
DESCRIPTION OF WORKS
STANDARD/REQUIREMENT
Ohm > 1 Mohms.
TOOLS /
EQUIPMENT
1. Insulation &
Continuity Tester.
2. Insulation Tester.
STAGE/
FREQUENCY
Once for each circuit.
1. Insulation &
Continuity Tester.
2. Insulation Tester.
Insulation &
Continuity Tester.
7.
* Insulation test voltage.
* Upon completion of cable
insulation test.
Volts (d.c).
8.
* Polarity test.
* Upon completion of wiring work.
9.
1. Manufacturers specification.
2. Specification (L-S5).
N/A
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
59
ELEKTRIK
STANDBY GENERATOR SET
HELAIAN 3 of 3
DESCRIPTION OF WORKS
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
STAGE/
FREQUENCY
10
*Cranking test.
completion of load test.
11
* Fuel system test.
Upon completion of installation.
12
* Noise level measurement
Upon completion of acoustic
treatment.
13
* AMF board.
* Upon completion of installation.
1. Manufacturers specification.
2. Design requirement.
3. Specification (L-S5).
Insulation Tester.
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
60
ELEKTRIK
PA SYSTEM
HELAIAN 1 of 2
DESCRIPTION OF WORKS
Public Address System
TOOLS /
EQUIPMENT
STANDARD/REQUIREMENT
STAGE/
FREQUENCY
Before material
deliver at project site.
Once for each type of
material.
1. Contract Document
2. PA Syste, General Specification
3. Schedule of Technical Data
N/A
N/A
Upon material
delivered at project
site. Once for each
Measuring
equipement
Continuity test
Resistance < 5 Ohms [Given the cable use is min. 18AWG Insulation
twisted pair speaker cable with max. length of 100M]
Continuity Tester
Insulation test
Insulation
Continuity Tester.
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
Upon completion of
speaker installation.
Randomly chosen
speakers
installed.[Based in
project size and/or as
61
ELEKTRIK
PA SYSTEM
HELAIAN 2 of 2
DESCRIPTION OF WORKS
TOOLS /
EQUIPMENT
STANDARD/REQUIREMENT
1. PA General Specification
2. e-PSMG
N/A
Zoning test
To confirm that the zoning for each speaker installed conforms N/A
to shop drawing and schematic
STAGE/
FREQUENCY
Upon completion of
speaker installation.
Randomly chosen
speakers
installed.[Based on
project size and/or as
Upon completion of
PA System
Installation. Once for
each equipment
Upon completion of
PA System
installation. Once for
Sound
Pressure Upon completion of
Level Meter
PA System
installation. Once for
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
62
ELEKTRIK
EXTERNAL INSTALLATION FOR ICT TELEPHONE
HELAIAN 1 of 1
DESCRIPTION OF WORKS
External Installation
Telephone
for
ICT
N/A
STAGE/
FREQUENCY
Before material
delivery at site. Once
for each material.
1. Contract.
2. LS-3 Specifications.
Measuring tape.
1. Contract.
2. LS-3 Specifications.
N/A
TOOLS /
EQUIPMENT
STANDARD/REQUIREMENT
2. N/A
Upon completion of
installation.. All pipe
Inspection of Fiber Optic & Jelly 1. Specification - General Practices for ICT Installation & LS - 16 N/A
Filled Cable Installation
2. Approved Shop Drawing
Upon completion of
cabling work. All
cable
Upon completion of
cabling work. All
cable
Testing &
Filled cable
Commissioning;
2. Cable Analyzer
Continuity Tester
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
63
ELEKTRIK
INTERNAL INSTALLATION FOR ICT - ACTIVE EQUIPEMENT
HELAIAN 1 of 2
DESCRIPTION OF WORKS
TOOLS /
EQUIPMENT
STANDARD/REQUIREMENT
STAGE/
FREQUENCY
Before material
delivery at site.Once
for each material.
1. Contract.
2. Specifications. Catalogue must be submit
N/A
N/A
1. Contract.
2. Specifications.
N/A
Upon completion of
installation.Once for
each zone / section /
1. Contract.
2. Specifications.
N/A
Upon completion of
installation.. All
N/A
Upon completion of
installation.. All
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
64
ELEKTRIK
INTERNAL INSTALLATION FOR ICT - ACTIVE EQUIPEMENT
HELAIAN 2 of 2
DESCRIPTION OF WORKS
TOOLS /
EQUIPMENT
STANDARD/REQUIREMENT
STAGE/
FREQUENCY
Upon completion of
installation.. All
N/A
1. Contract.
2. Specifications.
N/A
Upon completion of
installation.. All
1. Contract.
2. Specifications.
N/A
Upon completion of
installation.. All
1. Contract.
2. Specifications.
N/A
Upon completion of
installation.. All
equipment
1. Contract.
2. Specifications.
N/A
Upon completion of
installation.. All
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
65
ELEKTRIK
GENERAL RADIOGRAPHY (OUTSOURCE)
HELAIAN 1 of 1
DESCRIPTION OF WORKS
General Radiography System
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
N/A
STAGE/
FREQUENCY
Before materials
deliver at project site
Once for each system
1. Contract Document
2. General Radiography Specification
3. Schedule of Technical Data Compliance
4. Approval Letter by MOH
2.
Material Inspection
N/A
Upon equipment
delivery at project site
Once for each system
3.
Pre-installation work
1. Specification (LS-1)
2. General Radiography Specification
N/A
Before equipment
installation at project
4.
N/A
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
66
ELEKTRIK
EXAMINATION LIGHT (OUTSOURCE)
HELAIAN 1 of 1
DESCRIPTION OF WORKS
Examination Light
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
N/A
STAGE/
FREQUENCY
Before materials
deliver at project site
Once for each system
1. Contract Document
2. Examination Light Specification
3. Schedule of Technical Data Compliance
2.
Material Inspection
N/A
Upon equipment
delivery at project site
Once for each system
3.
Pre-installation work
1. Specification (LS-1)
2. Examination Light Specification
N/A
Before equipment
installation at project
4.
Lux meter
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
67
ELEKTRIK
SURGICAL LIGHT (OUTSOURCE)
HELAIAN 1 of 1
DESCRIPTION OF WORKS
Surgical Light
STANDARD/REQUIREMENT
TOOLS /
EQUIPMENT
N/A
STAGE/
FREQUENCY
Before materials
deliver at project site
Once for each system
1. Contract Document
2. Surgical Light Specification
3. Schedule of Technical Data Compliance
2.
Material Inspection
N/A
Upon equipment
delivery at project site
Once for each system
3.
Pre-installation work
1. Specification (LS-1)
2. Surgical Light Specification
N/A
Before equipment
installation at project
site
4.
Lux meter
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
68
ELEKTRIK
SURGICAL TABLE (OUTSOURCE)
HELAIAN 1 of 1
2.
DESCRIPTION OF WORKS
Surgical Table
STANDARD/REQUIREMENT
1. Contract Document
2. Surgical Table Specification
3. Schedule of Technical Data Compliance
Material Inspection
TOOLS /
EQUIPMENT
N/A
STAGE/
FREQUENCY
Before materials
deliver at project site
Once for each system
N/A
Upon equipment
delivery at project site
Once for each system
3.
Pre-installation work
1. Specification (LS-1)
2. Surgical Table Specification
4.
N/A
Before equipment
installation at project
site
Lux meter
Nota: ITP ini adalah untuk memberi panduan kepada SO/PP sebagai perancangan penyediaan ITP yang perlu disesuaikan dengan kontrak yang berkaitan
69