Peran Engineering di Galangan Kapal

PT. Dok dan Perkapalan Surabaya (Persero)

Anang Setiawan, Surabaya Juli 2018

Kegiatan Utama dari Galangan Kapal

Galangan Kapal
1. Bangunan Baru
2. Reparasi
a. Modifikasi
b. Konversi
c. Reparasi Rutin (Annual Survey, Special Survey, dll)
 Perbedaan Antara Bangunan baru dan Reparasi

Bangunan Baru Reparasi

i. Seperti Lari Maraton i. Seperti Lari Sprint 100m
ii. Durasi Panjang ii. Perputaran sangat cepat
iii. Jadwal Penyerahan cukup lama iii. Sulit untuk mengestimasi skope
iv. Item Pekerjaan bisa di standarkan pekerjaan (bervariasi)
v. Jadwal pekerjaan bisa di rencanakan iv. Time Schedule
dengan baik v. Project Budget
vi. Minim Perubahan vi. Pekerjaan tersembunyi sering muncul
vii. Jika terjadi perbedaan/perubahan, saat eksekusi
maka masih cukup waktu untuk vii. Harus langsung bekerja dengan kondisi
perbaikan yang masih belum fix/jelas

Peran Engineering

Bangunan Baru
1. Menyiapkan Dokumen Tender (Preliminary General Arrangement,
Spesifikasi Teknis dan Preliminary Material Requirement Plan /MRP) 
Saat mengikuti tender / mendapatkan proyek
2. Building Strategy  Koordinasi dengan Production & Planning Control
(Pembagian Block/Sub Block, Erection Sequence, dll)
3. Review Keyplan Drawing  Kesesuaian dengan Class, Syahbandar, Owner,
Yard Standard serta Ketersediaan Material
4. Pembuatan MRP Detail dan Purchase Order Specification
5. Membuat Working/Shop Drawing based on Approved Keyplan termasuk
Bill of Material (BOM)
 Peran Engineering

Bangunan Baru
6. Membuat Supporting Drawing untuk non Class Matter Keyplan Drawing
7. Melakukan Test & Trial
8. Membuat As Built Drawing

Peran Engineering

Reparasi  Modifikasi & Konversi

1. Melakukan Survey on Board  skope/gambaran pekerjaan reparasi
2. Menyiapkan Gambar perubahan (General Arrangement Modification)
3. Membantu dalam pembuatan Repair List berdasarkan keinginan owner
4. Membantu membuat kebutuhan material (MRP) preliminary
5. Membuat Keyplan drawing untuk kebutuhan Class Approval
6. Membuat gambar kerja dari keyplan sesuai kebutuhan di lapangan
 Tahapan Engineering
dari Keyplan Drawing sampai Working Drawing
Studi Kasus pada Kapal Tanker 6500 LTDW White Oil Product - Pertamina

Proses dari Keyplan Drawing sampai Working Drawing

KeyPlan
Perencanaan & Pengembangan
Terima dari
Desainer Building Working Dwg
Desain dari DPS Strategy Hull  Shop &
Class, Owner, Nest Drawing
Authority & Pipe  Pipe Arr’t
Yard Standard & Piece
Maker Standar
 Spesialisasi di Engineering

Electrical Hull Construction

General /
Basic Design

Machinery Outfitting Outfitting & Safety

Key Plan Drawing

General
1. General Arrangement
2. Lines Plan & Offset Table
3. Trim & Stability Report & Damage Stability Report (Prelim)
4. Stillwater Bending Moment and Longitudinal Strength Calculation
(Preliminary)
5. Equipment Number Calculation
6. Inclining Experiment Agenda
7. Docking Plan
8. Capacity Plan, etc.
 General Arrangement

Key Plan Drawing

Hull Construction
1. Scantling Sections (Midship 7. Shell Expansion
Section)
2. Scantling for Profile, Deck & 8. Forecastle, Navigation Deck, Poop
Sections (Cons. Pro) Deck & Wheelhouse Structural
3. Profile & Deck (Forward Section, Detail
Cargo Oil Tank Section, Aft 9. Funnel Construction Detail
Section)
4. Bulkheads & Sections – (Forward 10. Hawse Pipe Construction Detail
Section, Cargo Oil Tank Section, 11. Welding Schedule
AFT Section) 12. Crane Seating and Reinforcement
5. Stern Frame Structural Detail
6. Engine Girder Detail
 MidShip Section

Key Plan Drawing

Piping
1. Bilge, Ballast & Fire Main Schematic 9. Sanitary Discharge System
2. Ship's Fuel Oil Transfer, Service and 10. Position of Air Vent, Sounding, Filling
Purification Piping Schematic and Cargo Tanks Venting System
3. Lub Oil Service Purification and Transfer 11. Engine Exhaust Pipe Arrangement
Piping Schematic 12. Sea Chests for Engine Cooling, General
4. Main Engines Lub. Oil Piping Schematic Service Ballast and Segregate Ballast
5. Main and Aux Engines Cooling Piping 13. Oily Bilge Water Separator System
Schematic for FW and SW Systems 14. Steering Gear Hydraulic System
6. Compressed Air System 15. Stern Tube Lubrication Oil System
7. Cargo Oil System (Including ODM) 16. Cargo Oil Tank Deck Foam System
8. Domestic FW and SW Supply System
 Cargo Oil System

Key Plan Drawing

Machinery OutFitting
1. Engine Room Layout 1. Navigation Light Arrangement
2. Pump Room Layout 2. Fore Mast & Aft Mast Construction
3. Engine Control Room Arr’t Details
4. Emergency Generator Room Arr’t 3. Mooring Arrangement
5. Shafting Arrangement 4. Catwalk Arrangement & Detail
6. Shafting and Stern Tube Detail 5. Cargo Oil Tank Hatch Detail
7. Rudder Assembly 6. Engine Room & Pump Room Ventilation
8. Rudder Stock Detail Arrangement and Detail
9. Rudder Horn Detail 7. Draft Marks, Plimsoll Marks and Hull
Markings
 Engine Room Layout

Key Plan Drawing

Safety Electrical
1. Structural Fire Protection 1. Electric Power Balance
2. LSA (Fire-Fighting & Lifesaving) 2. Electric One Line Diagram of Power
Plans System
3. Hazardous zone 3. Electric One Line Diagram of Lighting
System
4. One Line Diagram of Internal Comm. &
Radio Equipment System
5. One Line Diagram of Control Monitoring
and Alarm System
6. One line Diagram of Radio Equipment
 Perencanaan dan
Pengembangan Desain

Flow of Approval Drawing

Class Matter Drawing DPS

1 (6 SET) 4 (1 SET)
LLOYD’S
REGISTER NaSDEC PERTAMINA
(SDO) 2 (4 SET) 3 (2 SET)

3 WEEKS 2 WEEKS

REMARK :
• ALL DRAWING IN HARD COPY SEND TO LR (4 SET, RETURN TO
YARD 2 SET)
• DESIGN / GENERAL, HULL, ELECTRIC, MACHINERY & PIPING
SEND TO PLAN APPROVAL
 Flow of Approval Drawing

Non Class Matter Drawing

1 ( 2 SETS) 2 (4 SETS)

NASDEC DPS PERTAMINA

4 (1 SET) 3 (1 SET)

2 WEEKS

REMARK :

• ALL DRAWING IN HARD COPY SEND TO PERTAMINA (4 SETS,

RETURN TO YARD 1 SET)

• = IN CASE OF ANY MAJOR COMMENTS FROM OWNER

Block Division
 Erection Sequence

Ship Modelling

Basic Design ( Surface, Compartment, Stability, etc)

Hull Construction (Shop drawing & Nesting Drawing)
Piping Diagram (Pipe Arrangment & Piece)
Outfitting Detail ( Ducting, Catwalk, etc)
Electrical (Cable tray, etc)
 Ship Surface

Surface
Dibutuhkan sebagai Boundary/Batas dari bagian terluar badan kapal. Gambar
yang dibutuhkan adalah Linesplan dan offset table.
Hasil yang diharapkan adalah bentuk badan kapal dengan koordinat yang benar
dan streamline. Karena hasil dari surface modelling akan menjadi acuan
dalam perhitungan basic design serta hull construction modellling.

Ship Surface

Linesplan
 Ship Surface

Offset Table

Ship Surface

Surface Model
 Ship Compartment

Compartment
Dibutuhkan sebagai untuk perhitungan tank capacity plan, inclining test dan
stability. Gambar yang dibutuhkan adalah General Arrangement, Hull
Construction dan Tank Capacity Preliminary.
Hasil yang diharapkan adalah bentuk Model Kapal dengan Pembagian ruang
yang sesuai dengan kondisi reel

Ship Compartment
 Ship Hull Construction

Hull Modelling
Merupakan proses modelling 3D internal hull structure kapal. Gambar yang
dibutuhkan adalah General Arrangement, Bloc Division, Hull Construction
dan Erection Sequence.

Hasil yang diharapkan adalah bentuk hull structure yang benar yang sesuai
dengan keyplan dan pembagian block divisi. Sehingga bisa langsung
digunakan oleh oleh produksi

Ship Hull Construction

Internal Part – Hull Construction (Output)

 Shop Drawing
 Nesting Drawing
 Weight & Center of Gravity (WCOG)
 Bill of Material
 3D view
 Shop Drawing

Nesting Drawing
 Ship Piping System

Pipe Modelling
Merupakan proses modelling 3D Piping System pada kapal. Gambar yang
dibutuhkan adalah General Arrangement, All Piping System, Hull
Construction dan Maker Drawing.

Hasil yang diharapkan adalah Desain Arrangement Piping system di dalam kapal
yang sesuai dengan gambar keyplan. Sehingga bisa langsung digunakan
oleh oleh produksi

Ship Piping System

Pipe Modelling (Output)

 Pipe Arrangement
 Piece Drawing
 Bill of Material
 3D view
Pipe Arrangement

Pipe Piece Detail

 Ship Piping System

TERIMA KASIH
PT. DOK DAN PERKAPALAN SURABAYA (PERSERO)
2018