SYNERGY,TECHNOLOGY,&EFFICIENCY FOR HIGH COMPETTITIVENESS

IMPLIMENTASI PENINGKATAN
“Menaklukkan Proyek Penuh Tantangan dengan Kreativitas dan Rekayasa Alam” MUTU PROYEK EPC

“Let’s make it happen & happy”

140 MW
INCREDIBLE
BANGKANAI 2
 2013 - 2016 CONSTRUCTION
MANAGER
PROYEK PLTMG BANGKANAI 1155 MW

2016 - 2016 PROJECT

MANAGER
PROYEK PLTG SUGE BELITUNG 45 MW

2018 - 2020 PROJECT

MANAGER
PROYEK PLTMG BANGKANAI 2 140 MW

EMANUEL IRWAN D.S.

Project Manager
OVERVIEW
INCREDIBLE
BANGKANAI 2
140 MW

PROJECT OVERVIEW
PROJECT STRATEGIC
QA & QC

DOKUMENTASI

#newnormal
PT. PP (Persero) Tbk.
Divisi EPC
PROJECT OVERVIEW Project Owner : PT. PLN (Persero)
Gas Engine Type : Dual Fuel Technology / Wartsila 20V34DF (16 Units)
Capacity : 140 MW (Netto)
Bangkanai GEPP ( Peaker ) Location : Karendan Villages, Lahei District, Barito Utara Regency –
Kalimantan Tengah Province
Stage 2 ( 140 MW )

Contraactor : Consortium PT. PP (Persero) tbk - Wartsila Finland Oy

– Wartsila Indonesia
Contract Type I : EPC

Source Of Fund : Export Credit Agency ( ECA )

Payment : Down Payment 15%, Monthly Progress
Payment
Contstuction Period : 15 Month After Effective Date
EOT I 11 Oktober 2019
EOT II 21 Maret 2020
EOT III 28 Februari 2021

Warranty Period : 1 Year

O&M Period : 5 Years
PROJECT LOCATION
PLTG BANGKANAI
SITE LOCATION

JETTY LUWE HULU

SYAMSUDIN NOOR AIRPORT LAHEI LCT ACCES ROAD SITE

Sinergi Menerangi Negeri

 VISI MISI FILOSOFI LOGO
“Let’s Make it Happen and Happy” (Re-Branding Identitas)

:
Makna dari visi "Let's Make it Happen
:
1. Melaksanakan proyek sesuai dengan :
:
and Happy!" adalah tim proyek sangat nilai-nilai ppbid : Filosofinya adalah proyek ini
luar biasa: dan sangat
bersemangat dan bersungguh-sungguh 2. On time, on budget, on quality , and
:
untuk membuktikan bahwa proyek zero accident (o3-zero) : menantang, sehingga sangat
cocok :
dengan sebutan
Bangkanai Tahap 2 ini dapat 3. Memberikan nilai tambah pada
:
diselesaikan dengan baik dan sukses, masyarakat sekitar
: incredible.
: Logo dibuat
sedemikian rupa agar tim
jika dilakukan dengan tekad yang kuat, 4. Menjadi proyek yang menginspirasi proyek termotivasi menjadi
kompak, dan bersinergi antarlini. Pada proyek-proyek lain tangguh seperti halnya
karakter Hulk. (Film :
akhirnya semua pihak menjadi Happy.
Incredible Hulk)

LANGKAH
S T R AT E G I S #newnormal
PROJECT
 Apa itu Mutu ??
• Berdasarkan ISO 9000, Mutu Berarti Derajat / Tingkat Karakteristik yang melekat
pada produk yang mencukupi persyaratan / keinginan

• A. Feigenbaum • Philip B Crosby • Joseph M Juran • K. Ishikawa

• Father of Total Quality • Founder DIRFT Principle • Father of Modern Day of • Father of Fishbone Diagram
Control Quality and Juran Trilogy
• Mutu Berarti Kepuasan • Mutu berarti Kesesuaian • Mutu berarti Kesesuaian • Mutu berarti Kepuasan
Pelanggan Seluruhnya terhadap Persyaratan dengan Penggunaan. Pelanggan

• Konsep Mutu :
1. ZERO DEFECT 3. Do the thigs Right in the First Tine
2. CUSTOMER FOCUS 4. Continous Improvement / Perbaikan Berkelanjutan 8
C O M PA N Y
POLICY

PT. PP (Persero) Tbk.

Divisi EPC
 QUALITY ASSURANCE
QUALITY CONTROL
QUALITY ASSURANCE QUALITY CONTROL

INSPECTION TESTING & PLAN APPROVED PROSEDUR INSTALASI TEST TEKAN BETON DI SITE KALENDERING PROSES
PEMANCANGAN
PEMILIHAN VENDOR/SUBKON DATA SHEET, DRAWING AND PENGETESAN PEMADATAN, CBR
QUALIFIED MELALUI SYSTEM E-PROC RELAY TEST
DOCUMENTS APPROVED BY OWNER DISITE

ALAT UKUR PENGETESAN QUALIFIKASI PERSONIL QC CERTIFIED MEGGER TESTING THICKNESS TEST
TERKALIBRASI
PENGGUNAAN PERALATAN BERAT < PENETRANT TESTING PDA TEST
MATERIAL APPROVAL BY 5 TAHUN
OWNER
PNEUMATIC TESTING PILE LOAD TEST
PENGIRIMAN MATERIAL
SKILLED MAN POWER – WELDER
MENGGUNAKAN KAPAL, ARMADA CERTIFIED
CHEMICAL CLEANING
CERTIFIED
WPS AND PQR DOCUMENTS
PENGGUNAAN WATER TREATMENT PLANT MONITORING KALIBRASI ALAT PT. PP (Persero) Tbk.
UNTUK KUALITAS AIR PENGECORAN Divisi EPC
QA/QC
BANGKANAI 2
140 MW
CIVIL WORKS
EARTH WORKS, PILING WORKS, CONCRETE WORKS, STEEL STRUCTURE
FABRICATION, STEEL STRUCTURE ERECTION, ARCHITECTURAL WORKS

MECHANICAL WORKS
PIPING WORKS, TANK INSTALLATION, FUEL SYSTEM, GAS SYSTEM,W ATER SYSTEM
ENGINES SYSTEM, AUXILIARY SYSTEM.

ELECTRICAL WORKS
CABLE INSTALLATION, CABLE LADDER INSTALLATION, PANEL INSTALLATION
EARTHING INSTALATION, MAIN TRANSFORMENT, IPB & NSPB

INSTRUMENT WORKS
INSTRUMENT MECHANICAL AND ELECTRICAL INSTALATION

COMMISIONING
INDIVIDUAL TEST, RUNNING TEST

PT. PP (Persero) Tbk.

Divisi EPC
 QUALITY ASSESMENT

QA/QC ASSESMENT
100 99
98 98
98 97
96 96
96 95 95
94
QA/QC ASSESMENT (%)

94

92

90

88

86

84

82

80
Oct-19 Nov-19 Dec-19 Jan-20 Feb-20 Mar-20 Apr-20 May-20 Jun-20
MONTH
RISK #newnormal
ASSESMENT

ENGINEERING PROCUREMENT DELIVERY CONSTRUCTION

• SOW interface • Delay of Effective Date • Executed road improvement • Excecuted the works during rainy
• Engineering Vendor not
perform.
• Delay of data input from during rainy season season :
Engineering • Executed delivery during dry • Late of Material Arrival
• Consortium Partner late giving
engineering data input
• Delay mitigation for long lead season on Barito river :
• Late of Construction Progress
item • Blockade from local people • Traffic Jam when there are several
• Vendors late giving engineering
data
• Delay of Transportation • Landslide :
works running simultaneously.
• Wooden Bridge Capacity may • Erection Team or Vendor under
• Client’s/Owner Approval has
been late
not sufficient perform :
• Customs issue

PT. PP (Persero) Tbk.

Divisi EPC
I M P L E M E N TA S I Q A / Q C
BANGKANAI 2
140 MW ENGINEERING
 AUTO DESK CIVIL 3D STAAD PRO TRIMBLE TEKLA STRUCTURE

AUTODESK AUTOCAD POWER PLANT 3D

LAYDOWN & JETTY LUWE HULU
LAYDOWN AND JETTY

JETTY SIMULATION WITH CIVIL 3D JETTY SIMULATION WITH CIVIL 3D

LUWE HULU

BARGE (MAIN SHIPMENT) DOCKING Jetty Luwe Hulu

I M P L E M E N TA S I Q A / Q C
BANGKANAI 2
140 MW PROCUREMENT

SCM MENGUMPULKAN SMART EPROC

TIM PROYEK SCM MEMBUKA OPEN SCM MEMBUKA OPEN
DOKUMEN (RFQ, BOQ, MENGIRIMKAN
MENGAJUKAN OPEN TENDER DI SMART TENDER SESUAI SOW
ITB QC & HSE) NOTIFIKASI KE CALON
TENDER KE SCM EPROC DI SMART EPROC
BIDDER

TIDAK
BIDDER
SCM MENGIRIMKAN
MENGIRIMKAN DOKUMEN TIM QC DAN HSE
HASIL EVALUASI QC &
PERBAIKAN SESUAI MENILAI KELENGKAPAN CALON BIDDER
HSE KE BIDDER
DOKUMEN & KESESUAIAN SUBMIT ITB QC & HSE
UNTUK PERBAIKAN
DOKUMEN CALON DAN PENAWARAN DI
YA BIDDER SMART EPROC

CALON BIDDER MAJU

KE TAHAP COMERSIAL

KETERANGAN:
ABU-ABU : TIM PROYEK
BIRU : SCM/PROCUREMENT
UNGGU : CALON BIDDER/BIDDER
HIJAU : QC & HSE
DELIVERY SCHEME PROCESS
DELIVERY SCHEME PROCESS

Multiple Double Handling

Hauling to Containeryard
for custom etc
Pelabuhan Trisakti
Banjarmasin

ORIGIN PORT BANJARMASIN

Hauling to Laydown Luwe

BARITO RIVER LAYDWON LUWE

Luwe-Site (38 Km off road) We have developed material tracking system to

Site manage and maintain all these complicated
shipments to be arrived at site efficiently.
SITE
ROAD INFRASTRUCTURE MONITORING
ROAD INFRASTRUCRE
MONITORING
PALILI BRIDGE IMPROVEMENT
Wooden Fly Over Bridge (2019)

Free Span : 14,5 m

“SUSTAIN INNOVATION”

Ilustrasi Conceptual Design

IMPROVEMENT
PALILI BRIDGE

PALILI BRIDGE UNDER CONSTRUCTION FINISHING CONSTRUCTION LOAD TEST

“Konsep design diakui jurnal Internasional SCESCM”

ROAD INFRASTRUCRE
MONITORING
ENGINES DELIVERY

ENGIENES PACKAGE

DELIVERY BANJAR MASIN – LUWE HULU BY BARITO DELIVERY BANJAR MASIN – LUWE HULU BY BARITO
SHIP TO SHIP FROM MOTHER VESSEL ANNA RIVER RIVER
DELIVERY

DELIVERY LUWE HULU – SITE PROJECT 38 km ENGINES PACKAGE ARRIVED SAFELY AT SITE
 I M P L E M E N TA S I
QA / Q C
B A N G K A N A I 2
1 4 0 M W

CIVIL WORK
QUALITY ASSURANCE

Pengetesan Besi Beton sebelum dikirim Pembuatan Mix Design at Lab ITB
CIWIL WORKS

Factory Acceptance Test Spun Pile Inspeksi ke workshop sebelum proses delivery
 I M P L E M E N TA S I
QA / Q C
B A N G K A N A I 2
1 4 0 MW

CIVIL WORK
PDA TEST PILING WORKS SLUMP TEST
QUALITY CONTROL
CIWIL WORKS

PENGETESAN SAMPEL BETON DI LAB SITE CONCRETING WORKS

DOKUMENTASI
I M P L E M E N TA S I Q A / Q C
BANGKANAI 2
140 MW
QUALITY TARGET MECHANICAL
QUALITY ASSURANCE
MECHANICAL WORKS

WELDER TEST

Pressure Test
FACTORY ACCEPTANCE TEST – PIPING & VALVE
Penetrant &
Radiography
Visual Test Test
Document Workshop
Qualification test Site Test Approved Identification
(Drawing)

SITE ACCEPTANCE TEST

DOKUMENTASI
I M P L E M E N TA S I Q A / Q C
BANGKANAI 2
140 MW QUALITY TARGET ELECTRICAL
DOKUMENTASI

Photo2
DOKUMENTASI
PP AWARDS

Juara 1 Kategori Value Management Juara 3 Kategori Karya Buku Konstruksi PP Awards 2020
Juara 1 Kategori Video Konstruksi Juara 3 Karya Buku Konstruksi PP Awards 2019
PP AWARDS

Juara 2 Kategori Inovasi Management Proyek

Juara 2 Kategori Inovasi Management Proyek Juara 2 Kategori Best Performance Proyek
 BENEFIT & RESULT
ON BUDGET
PENCAPAIAN
MUTU DENGAN
SCORE QSIA
99%

PROJECT
SUCCESS

HSE CUSTOMER
PERFORMANCE IMPRESSION
1,5 MILLION
MH WITHOUT LTI
NIGHT VIEW BANGKANAI 2
 “there is no magic to make it
Terima kasih happened, team works and
hardworks do”