CAT 14H

PREVENTIVE MAINTENANCE
1.1 DAFTAR PERTANYAAN PREVENTIVE MAINTENANCE

REMOVE INSTALL
2.1 DAFTAR PERTANYAAN REMOVE INSTALL ENGINE

2.2 DAFTAR PERTANYAAN REMOVE INSTALL RADIATOR

2.3 DAFTAR PERTANYAAN REMOVE INSTALL TORQUE CONV & TRANSMISSION

2.4 DAFTAR PERTANYAAN REMOVE INSTALL REAR AXLE & WHEEL

2.5 DAFTAR PERTANYAAN REMOVE INSTALL HYDRAULIC & STEERING

2.6 DAFTAR PERTANYAAN REMOVE INSTALL BRAKE SYSTEM

2.7 DAFTAR PERTANYAAN REMOVE INSTALL ELECTRIC SYSTEM

2.8 DAFTAR PERTANYAAN REMOVE INSTALL CABIN & ATTACHEMENT

2.9 DAFTAR PERTANYAAN REMOVE INSTALL AUTOLUBRICATION

2.10 DAFTAR PERTANYAAN REMOVE INSTALL FIRE SUPRESION

2.11 DAFTAR PERTANYAAN REMOVE INSTALL AIR CONDITIONER

OVERHAUL
3.1 DAFTAR PERTANYAAN OVERHAUL ENGINE & TEST BENCH

3.2 DAFTAR PERTANYAAN OVERHAUL HYDROSHIFT TRANSMISSION

3.3 DAFTAR PERTANYAAN OVERHAUL FRONT AXLE, REAR AXLE & FINAL DRIVE

3.4 DAFTAR PERTANYAAN OVERHAUL HYDRAULIC SYSTEM

3.5 DAFTAR PERTANYAAN OVERHAUL AIR SYSTEM

3.6 DAFTAR PERTANYAAN OVERHAUL BRAKE SYSTEM

3.7 DAFTAR PERTANYAAN OVERHAUL ELECTRIC SYSTEM

3.8 DAFTAR PERTANYAAN OVERHAUL FRAME, CABIN & ATTACHEMET

 MACHINE TROUBLESHOOTING
4.1 DAFTAR PERTANYAAN MACHINE TROUBLESHOOTING
 AF-01-00/MLC/01/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : PREVENTIVE MAINTENANCE
I.1 PERIODIC SERVICE 50 S/D 4000 HM

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KOMPETENSI KETERANGAN
DAN KETERAMPILAN
I. O I L
Menjelaskan fungsi, jenis dan penangannya :
1 Fungsi Oli secara umum 0 1 2 3
2 Jenis Oli 0 1 2 3
3 Klasifikasi Oli 0 1 2 3
4 Standar kekentalan Engine Oil 0 1 2 3
5 Standar kekentalan Transmission Oil 0 1 2 3
6 Standar kekentalan Hydraulic Oil 0 1 2 3
7 Standar kekentalan Gear Oil 0 1 2 3
8 Standar kekentalan Brake Oil 0 1 2 3
9 Multi Grade Oil 0 1 2 3
10 Pengertian Kontaminasi 0 1 2 3
11 Pengertian Deteriorasi 0 1 2 3
12 Penyebab Kontaminasi pada oil 0 1 2 3
13 Penyebab Deteriorasi pada oil 0 1 2 3
14 Aplikasi Oli terhadap pengaruh temperature 0 1 2 3
15 Pengertian Oksidasi 0 1 2 3
16 Pengertian Demulsibility 0 1 2 3
17 Arti Viscosity Index (VI) 0 1 2 3
18 Mengapa Oli harus diganti 0 1 2 3
19 Penanganan Oli (penyimpanan & pengisian) 0 1 2 3
20 Pengertian dan Fungsi Additive 0 1 2 3
21 Fungsi Additive 0 1 2 3
22 Arti dan tujuan Total Base Number (TBN) 0 1 2 3
23 Tujuan Total Base Number (TBN) 0 1 2 3
24 Pengertian Synthetic Oil 0 1 2 3

P GREASE
E Menjelaskan fungsi, jenis dan penangannya :
1 Fungsi Grease secara umum 0 1 2 3
N 2 Standar kekentalan Grease 0 1 2 3
G 3 Klasifikasi Grease
4 Aplikasi Grease
0
0
1
1
2
2
3
3
E 5 Penanganan Grease 0 1 2 3
T II. WATER
A Menjelaskan secara umum jenis dan syarat air radiator :
H 1 Syarat penggunaan Air Radiator
2 Fungsi Anti Freeze
0
0
1
1
2
2
3
3
U 3 Pengertian Radiator Penetran 0 1 2 3
A 4 Mengapa air harus diganti 0 1 2 3

N III. F U E L
Menjelaskan fungsi, jenis dan penangannya :
1 Jenis Fuel yang digunakan pada Diesel Engine 0 1 2 3
2 Pengaruh Sulfur pada Fuel thd. Jadwal Pergantian Oli 0 1 2 3
3 Akibat Fuel campur Kerosine 0 1 2 3
4 Penanganan Fuel 0 1 2 3
IV. FILTER
Menjelaskan fungsi, jenis dan penangannya :
1 Fungsi Filter 0 1 2 3
2 Klasifikasi filter 0 1 2 3
3 Pengertian Filtering Area 0 1 2 3
4 Arti Mesh dan Micron 0 1 2 3
5 Model Filter 0 1 2 3
6 Jenis-jenis Air Filter 0 1 2 3
7 Penanganan Filter 0 1 2 3
8 Mengapa filter harus diganti 0 1 2 3
V. OTHERS
Menjelaskan jenis dan fungsi component berikut :
1 Fungsi Water Separator 0 1 2 3
2 Fungsi Dust Indicator 0 1 2 3
3 Fungsi Corrossion Resistor 0 1 2 3
4 Fungsi Evacuator Valve 0 1 2 3
5 Fungsi Ejector Pipe 0 1 2 3
6 Fungsi Pre-Cleaner 0 1 2 3
7 Jenis-jenis Pre-Cleaner 0 1 2 3

SMD\TTC\27.05.02 C:\GDb\PM-UNIT.XLS Page 3

 AF-01-00/MLC/01/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : PREVENTIVE MAINTENANCE
I.1 PERIODIC SERVICE 50 S/D 4000 HM

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KOMPETENSI KETERANGAN
DAN KETERAMPILAN
8 Fungsi breather

VI. TOOLS
Menjelaskan fungsi, aplikasi, cara penggunaannya dan satuan alat ukur :
1 Tachometer 0 1 2 3
2 Compression Tester Kit 0 1 2 3
3 Blow By Checker 0 1 2 3
4 Temperature Tester Kit 0 1 2 3
5 Handy Smoke Checker 0 1 2 3
6 Pressure Gauge 0 1 2 3
7 Radiator Cap Tester 0 1 2 3
8 pH tester / kertas lakmus 0 1 2 3
9 Anemometer 0 1 2 3
10 Dial Gauge 0 1 2 3
11 Thermometer / Thermistor 0 1 2 3
12 Mistar / Jangka Sorong 0 1 2 3
13 Convex Scale 0 1 2 3
14 Air Leak Tester 0 1 2 3
15 Hydro Tester 0 1 2 3
16 Refractometer 0 1 2 3
17 Flow Meter 0 1 2 3
18 Multi Tester 0 1 2 3

VII. TECHNICAL TERM

Menjelaskan pengertian / istilah item-item berikut :
1 Engine Low Idle 0 1 2 3
2 Engine High Idle 0 1 2 3
3 Rated Speed 0 1 2 3
P 4 Compression Pressure 0 1 2 3
E 5 Blow By Pressure
6 Boost Pressure
0
0
1
1
2
2
3
3
N 7 Turbocharger Play 0 1 2 3
8 Engine Hunting 0 1 2 3
G 9 Internal Leakage of Pump 0 1 2 3
E 10 Hydraulic Drift 0 1 2 3
11 Work equipment speed 0 1 2 3
T 12 Relief Pressure 0 1 2 3
A 13 Safety Pressure
14 Transmission Slipping
0
0
1
1
2
2
3
3
H 15 Parking Brake Lever Stroke 0 1 2 3
U 16 Circle Guide Clearance
17 Slip load of circle reverse gear clutch
0
0
1
1
2
2
3
3
A 18 Tire Run-out 0 1 2 3
19 Toe-in 0 1 2 3
N 20 Front Wheel Bearing Play 0 1 2 3
21 Steering Wheel Play 0 1 2 3
0 1 2 3

VIII. TROUBLE ANALYSIS

Menjelaskan analisa trouble secara singkat item berikut :
1 Engine Hunting 0 1 2 3
2 Engine Overheat akibat Cooling System 0 1 2 3
3 Blow By Pressure terlalu terlalu tinggi 0 1 2 3
4 Exhaust Temperature terlalu rendah 0 1 2 3
5 Exhaust Temperature terlalu tinggi 0 1 2 3
6 Boost Pressure terlalu rendah 0 1 2 3
7 Transmission netral dengan sendirinya 0 1 2 3
8 Transmission Slippage 0 1 2 3
9 Steering terasa berat 0 1 2 3
10 Parking Brake tidak mau release 0 1 2 3
11 Pump Flow Rate tidak tercapai 0 1 2 3
12 Hydraulic Drift besar 0 1 2 3
13 Work Equipment Speed lambat 0 1 2 3
14 Charging System tidak berfungsi 0 1 2 3
15 Starting System tidak berfungsi 0 1 2 3
16 Terjadi keausan yang berlebihan pada Front Wheel 0 1 2 3
17 Front Wheel bergetar (sway) ketika berjalan 0 1 2 3
18 Slip pada circle reverse gear clutch 0 1 2 3
19 Foot brake malfunction 0 1 2 3

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 AF-01-00/MLC/01/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : PREVENTIVE MAINTENANCE
I.1 PERIODIC SERVICE 50 S/D 4000 HM

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KOMPETENSI KETERANGAN
DAN KETERAMPILAN

I. GENERAL
Mengerjakan seperti tertera dibawah ini :
1 Melakukan Greasing yang benar 0 1 2 3
2 Mengambil Oil Sample PAP 0 1 2 3
3 Mengukur pH - Air 0 1 2 3
4 Membersihkan Cooling System 0 1 2 3
5 Memeriksa, membersihkan & mengganti Air Cleaner 0 1 2 3
6 Memeriksa Electrical Intake Air Heater 0 1 2 3
7 Memeriksa element Air Conditioner filter 0 1 2 3
8 Memeriksa level gas refrigrant dalam Air Conditioner 0 1 2 3
9 Memeriksa, membalik & mengganti End Bit dan Cutting Edge 0 1 2 3
10 Menganti Ripper point 0 1 2 3
11 Memeriksa Inching Pedal 0 1 2 3
12 Memriksa Disc Brake 0 1 2 3
13 Memilih dan memeriksa Tire 0 1 2 3
K 14 Menyetel Wet Type Brake di Circle Reverse Gear Case 0 1 2 3

E INSTRUMENT & CONTROL

T Menjelaskan arti simbol dan fungsi yang terpasang :
1 Indicator Lamp 0 1 2 3
E 2 Indicator Meter 0 1 2 3
R 3 Switch
4 Control Lever
0
0
1
1
2
2
3
3
A 5 Pedal 0 1 2 3
M III. CHECK BEFORE STARTING
P Melakukan pemeriksaan sebelum start :
I 1 Melakukan Walk Around Check
2 Memeriksa Level Air Radiator
0
0
1
1
2
2
3
3
L 3 Memeriksa Engine Oil Level 0 1 2 3
4 Memeriksa Fuel Level 0 1 2 3
A 5 Memeriksa Dust Indicator 0 1 2 3
N 6 Membuang air pada Air Tank 0 1 2 3
7 Memeriksa & menambah air pada Window Washer 0 1 2 3
8 Memeriksa & membersihkan Water Separator 0 1 2 3
9 Memeriksa Electrical Wiring 0 1 2 3
10 Memeriksa fungsi Horn 0 1 2 3
11 Memeriksa fungsi Lampu-lampu 0 1 2 3
12 Memeriksa fungsi Back-up Buzzer 0 1 2 3
13 Memeriksa fungsi Window Washer 0 1 2 3
14 Memeriksa Rear View Mirror 0 1 2 3
15 Memeriksa kenaikan air pressure 0 1 2 3

IV. PERIODIC SERVICE

PERIODIC SERVICE 50 HM
Melaksanakan item-item berikut :
1 Melumasi (Greasing) Blade Guide rail 0 1 2 3

PERIODIC SERVICE 250 HM

Melaksanakan item-item berikut :
1 Melumasi (Greasing) Leaning Cylinder Pin 0 1 2 3
2 Melumasi (Greasing) Tie Rod 0 1 2 3
3 Melumasi (Greasing) Steering Linkage 0 1 2 3
4 Melumasi (Greasing) Steering Cylinder Pin 0 1 2 3
5 Melumasi (Greasing) Drawbar Ball Joint 0 1 2 3
6 Melumasi (Greasing) Front Axle Centre Pin 0 1 2 3
7 Melumasi (Greasing) Front Axle King Pin 0 1 2 3
8 Melumasi (Greasing) Blade Lift Cylinder Yoke 0 1 2 3
9 Melumasi (Greasing) Drawbar Side Shift Cylinder Ball Joint 0 1 2 3
10 Melumasi (Greasing) Bank Control Guide 0 1 2 3
11 Melumasi (Greasing) Articulation Centre Pin 0 1 2 3
12 Melumasi (Greasing) Articulation Centre Cylinder 0 1 2 3
13 Melumasi (Greasing) Blade Lifter Guide 0 1 2 3
14 Melumasi (Greasing) Ripper Cylinder 0 1 2 3
15 Melumasi (Greasing) Power Tilt Cylinder 0 1 2 3
16 Memeriksa/menambah Oil Level pada Transmission Case 0 1 2 3

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 AF-01-00/MLC/01/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : PREVENTIVE MAINTENANCE
I.1 PERIODIC SERVICE 50 S/D 4000 HM

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KOMPETENSI KETERANGAN
DAN KETERAMPILAN
17 Memeriksa/menambah Oil Level pada Final Drive Case 0 1 2 3
18 Memeriksa/menambah Oil Level pada Tandem Drive Case 0 1 2 3
19 Memeriksa/menambah Oil Level pada Circle Reverse Gear Case 0 1 2 3
20 Memeriksa/menambah Oil Level pada Hydraulic Tank 0 1 2 3
21 Mengganti Oli pada Engine Oil Pan 0 1 2 3
22 Mengganti Engine Oil Filter Cartridge 0 1 2 3
23 Memeriksa/menyetel Fan Belt Tension 0 1 2 3
K 24 Memeriksa/menyetel Alternator Belt Tension
25 Memeriksa/menyetel Air Conditioner Belt Tension
0
0
1
1
2
2
3
3
E 26 Memeriksa Level of Battery Electrolyte 0 1 2 3
27 Memeriksa/menyetel Ball Joint Clearance 0 1 2 3
T 28 Memeriksa/mengencangkan Wheel Hub Nut 0 1 2 3
E 29 Memeriksa/menyetel Wheel Brake
30 Mengganti Air Dryer Desiccant
0
0
1
1
2
2
3
3
R 31 Memeriksa / menyetel Parking Brake Lever Stroke 0 1 2 3
A PERIODIC SERVICE 500 HM
Melaksanakan item-item berikut :
M 1 Mengganti Fuel Filter Cartridge 0 1 2 3
P 2 Membersihkan/memeriksa Radiator Fins
3 Memeriksa/menyetel Circle Guide Clearance
0
0
1
1
2
2
3
3
I 4 Memeriksa/menyetel Slips Load of Dry Type untuk Circle Reverse Gear 0 1 2 3
L PERIODIC SERVICE 1000 HM
A Melaksanakan item-item berikut :
1 Melumasi Drive Shaft 0 1 2 3
N 2 Mengganti Oli pada Transmission Case 0 1 2 3
3 Membersihkan Transmission Case Strainer 0 1 2 3
4 Mengganti Oli pada Final Drive Case 0 1 2 3
5 Membersihkan Final Drive Case Strainer 0 1 2 3
4 Mengganti Transmission Oil Filter Element 0 1 2 3
6 Mengganti Oli pada Hydraulic Tank 0 1 2 3
7 Mengganti Hydraulic Filter Element 0 1 2 3
8 Membersihkan Suction Strainer pada Hydarulic Tank 0 1 2 3
9 Memeriksa kekendoran Drawbar Front Ball Joint 0 1 2 3
10 Memeriksa/menyetel Toe - In 0 1 2 3
11 Memeriksa/menyetel Front Wheel Bearing Play 0 1 2 3
12 Memeriksa kekendoran ROPS Mount Bolts 0 1 2 3
13 Mengganti Corrossion Resistor Cartridge 0 1 2 3
PERIODIC SERVICE 2000 HM
Melaksanakan item-item berikut :
1 Mengganti Oli pada Front Wheel Bearing 0 1 2 3
2 Mengganti Oli pada Tandem Drive Case 0 1 2 3
3 Mengganti Oli pada Circle Reverse Gear Case 0 1 2 3
4 Membersihkan Engine Breather Element 0 1 2 3
5 Memeriksa kekencangan bagian dari Turbocharger 0 1 2 3
6 Memeriksa Turbocahrger Rotor Play 0 1 2 3
7 Memeriksa/membersihkan Turbocharger 0 1 2 3
8 Memeriksa Alternator 0 1 2 3
9 Memeriksa Starting Motor 0 1 2 3
10 Memeriksa/menyetel Engine Valve Clearance 0 1 2 3

PERIODIC SERVICE 4000 HM

Melaksanakan item-item berikut :
1 Memeriksa Water Pump 0 1 2 3
2 Memeriksa Vibration Damper 0 1 2 3
3 Memeriksa Fan Pulley dan Tension Pulley 0 1 2 3

V. MEASURING
Melakukan pemeriksaan item-item berikut :
Engine
1 Engine Low Idle 0 1 2 3
2 Engine High Idle 0 1 2 3
3 Compression Pressure 0 1 2 3
4 Blow By Pressure 0 1 2 3
5 Boost Pressure 0 1 2 3
6 Exhaust Temperature 0 1 2 3
7 Exhaust Gas Colour 0 1 2 3

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 AF-01-00/MLC/01/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : PREVENTIVE MAINTENANCE
I.1 PERIODIC SERVICE 50 S/D 4000 HM

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KOMPETENSI KETERANGAN
DAN KETERAMPILAN
8 Engine Oil Pressure 0 1 2 3
9 Radiator Pressure 0 1 2 3
10 Fan Speed 0 1 2 3
11 Play of Turbocharger 0 1 2 3
12 Timing Injection 0 1 2 3
Hydroshift Transmission
1 Trasmission Slipping 0 1 2 3
2 Pilot Pressure 0 1 2 3
3 Lubricating Pressure 0 1 2 3
K 4 Inching Pressure 0 1 2 3
E 5
6
Main Relief Pressure
Modulating Time
0
0
1
1
2
2
3
3
T Steering System
1 Steering Relief Pressure 0 1 2 3
E 2 Steering Operating Force 0 1 2 3
R 3 Steering Wheel Play 0 1 2 3
4 Wheel Turning Angle 0 1 2 3
A 5 Wheel Leaning Angle 0 1 2 3
M 6
7
Wheel Camber
Wheel Toe-In
0
0
1
1
2
2
3
3
P 8 Tire Run-out 0 1 2 3
I 9 Tire Inflation Pressure
Brake System
0 1 2 3

L 1 Brake Pedal Operating Force 0 1 2 3

2 Foot Brake Performance 0 1 2 3
A 3 Parking Brake Performance 0 1 2 3
N Tandem Drive System
1 Oil Leaking 0 1 2 3
Final Drive System
1 Differential Lock Pressure 0 1 2 3
Hydraulic system
1 Main relief Pressure 0 1 2 3
2 Pump Flow Rate 0 1 2 3
3 Hydraulic Drift 0 1 2 3
4 Work Equipment Speed 0 1 2 3
Electrical System
1 Battery Specific Gravity 0 1 2 3
2 Resistance 0 1 2 3
3 Voltage 0 1 2 3
4 Current 0 1 2 3
5 Sensor 0 1 2 3
6 Relay 0 1 2 3
7 Solenoid 0 1 2 3

REPORTING
1 Receiving Inspection Report (RIR) 0 1 2 3
2 Komatsu Service Report (KSR) 0 1 2 3
3 Technical Service Report (TSR) 0 1 2 3
4 Part Ordering 0 1 2 3
5 Program Analisa Pelumas (PAP) 0 1 2 3
6 PM Clinic

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 AF-01-00/MLC/01/2002/1

RADER CATERPILLAR 14H

VENTIVE MAINTENANCE

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 AF-02-01/MLC/02/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL ENGINE
Component : Engine

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

I. STRUCTURE & FUNCTION

Menjelaskan strukttur, fungsi, cara kerja & analisa trouble dari komponen :
1 Engine Stop Motor 0 1 2 3
2 Feed Pump 0 1 2 3
3 Cooling Fan 0 1 2 3
4 Radiator 0 1 2 3
5 Joint 0 1 2 3
6 Rubber Mouting 0 1 2 3

II. TECHNICAL TERM

Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Rated Speed 0 1 2 3
2 Supercharge Aspirated Engine 0 1 2 3
3 Diesel Engine Knocking 0 1 2 3
4 Engine Over Running 0 1 2 3
5 Engine torque 0 1 2 3
6 Horse Power 0 1 2 3
7 Alignment 0 1 2 3
8 Radial run out 0 1 2 3
9 Face run out 0 1 2 3
10 Permissible Value 0 1 2 3
11 Standart thickness 0 1 2 3
12 Clearance 0 1 2 3
13 Scracth 0 1 2 3
14 Pitting 0 1 2 3
15 Lubricant 0 1 2 3
16 Coating Material 0 1 2 3
17 Tightening torque 0 1 2 3
18 Cleaning 0 1 2 3
19 Marrking 0 1 2 3

III. TOOLS
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Pressure Gauge 0 1 2 3
2 Tachometer 0 1 2 3
3 Temperature Tester Kit 0 1 2 3
4 Torque wrench 0 1 2 3
5 Dial Gauge 0 1 2 3
6 Multimeter 0 1 2 3
7 Blow-by Checker 0 1 2 3
8 Hoisting Tools 0 1 2 3
9 Belt Tension Gauge 0 1 2 3

IV. INSPECTION - MEASUREMENT

Menjelaskan prosedure inspection, measurement dan reusable parts pada item berikut:
1 Rubber Mouting 0 1 2 3
2 Hose 0 1 2 3
3 Wiring 0 1 2 3
4 Linkage 0 1 2 3

SMD\TTC\28.05.02 C:\GDB\RI-ENG.XLS PAGE 9

 AF-02-01/MLC/02/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL ENGINE
Component : Engine

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
V. PARTS RECOMMENDATION
Menjelaskan dokumen-dokumen sebagai berikut :
1 Standar Parts Overhaul 0 1 2 3
2 Parts and Service News 0 1 2 3
3 Re-usable Parts 0 1 2 3
4 Publication Numbers pada Parts Book 0 1 2 3
5 Code-code pada Parts Book 0 1 2 3

VI. REMOVE & INSTALL

Menjelaskan prosedure remove dan install :
1 Engine 0 1 2 3
2 Radiator 0 1 2 3
3 Engine related part 0 1 2 3

VII. TESTING, ADJUSTING & TROUBLESHOOTING

Menjelaskan cara pengetesan, penyetelan & troubleshooting :
1 Boost Pressure 0 1 2 3
2 Engine Speed 0 1 2 3
3 Coolant Temperature 0 1 2 3
4 Blow by Pressure 0 1 2 3
5 Timing Injection 0 1 2 3
6 Belt Tension 0 1 2 3
7 Engine oil pressure 0 1 2 3
8 Engine stop motor linkage 0 1 2 3
9 Alternator Output Voltage 0 1 2 3
10 Engine mati mendadak 0 1 2 3
11 Engine overheating 0 1 2 3
13 Engine low power 0 1 2 3
14 Engine hunting 0 1 2 3

I. REMOVING
Melakukan / mengerjakan removing komponen berikut :
1 Engine 0 1 2 3
2 Radiator 0 1 2 3
3 Engine related part 0 1 2 3

(Melakukan sesuai dengan Shop Manual)

II. INSPECTION - MEASUREMENT

Melakukan / mengerjakan inspection & measurement pada item berikut :
1 Rubber Mounting 0 1 2 3
2 Hose 0 1 2 3
3 Wiring 0 1 2 3
4 Linkage 0 1 2 3

(Melakukan sesuai dengan Shop Manual)

K III. PARTS RECOMMENDATION

E pada Melakukan / mengerjakan part recommendation sesuai P/N, publication number of parts book dan PSN
SPO Range B dan C untuk komponen pada :
T
E
SMD\TTC\28.05.02 C:\GDB\RI-ENG.XLS PAGE 10
R
 AF-02-01/MLC/02/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL ENGINE
Component : Engine
K NILAI TINGKAT
E
UNSUR UNSUR PENGETAHUAN
KOMPETENSI
KETERANGAN
DAN KETERAMPILAN
T 1 Engine R&I Part 0 1 2 3
E
R (Melakukan sesuai dengan PSN, SPO, Part Book)
A
M IV. INSTALL
P Melakukan / mengerjakan install komponen berikut :
1 Engine 0 1 2 3
I 2 Radiator 0 1 2 3
L 3 Engine related part 0 1 2 3
A
N (Melakukan sesuai dengan Shop Manual)

V. TESTING, ADJUSTING & TROUBLESHOOTING

Melakukan / mengerjakan cara pengetesan, penyetelan dan troubleshooting :
1 Boost Pressure 0 1 2 3
2 Engine Speed 0 1 2 3
3 Coolant Temperature 0 1 2 3
4 Blow by Pressure 0 1 2 3
5 Timing Injection 0 1 2 3
6 Belt Tension 0 1 2 3
7 Engine oil pressure 0 1 2 3
8 Engine stop motor linkage 0 1 2 3
9 Alternator Output Voltage 0 1 2 3
10 Engine mati mendadak 0 1 2 3
11 Engine overheating 0 1 2 3
13 Engine low power 0 1 2 3
14 Engine hunting 0 1 2 3

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 AF-02-01/MLC/02/2002/1

RADER CATERPILLAR 14H

MOVE & INSTALL ENGINE

SMD\TTC\28.05.02 C:\GDB\RI-ENG.XLS PAGE 12

 PT. Pamapersada Nusantara

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Radiator & Colling System

NILAI TINGKAT KETERANGAN

UNSUR UNSUR PENGETAHUAN
KOMPETENSI
DAN KETERAMPILAN
I. STRUCTURE & FUNCTION
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Cooling system connection 0 1 2 3
2 Radiator core 0 1 2 3
3 Radiator cap 0 1 2 3
4 Radiator fin 0 1 2 3
5 Top tank & Bottom Tank

II. TECHNICAL TERM

Menjelaskan pengetian istilah-istilah pada komponen berikut :
1 Radiator core 0 1 2 3
2 Radiator cap 0 1 2 3
3 Radiator fin 0 1 2 3
4 Top tank & Bottom Tank 0 1 2 3

III. TOOLS
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Radiator cap tester 0 1 2 3
2 Anemometer 0 1 2 3

P
E IV. INSPECTION - MEASUREMENT
N Menjelaskan prosedure inspection - measurement dan reusable parts :
1 0 1 2 3
G 2 0 1 2 3
E 3 0 1 2 3

T
A V. PARTS RECOMMENDATION
H Menjelaskan dokumen-dokumen berikut ini :
1 Radiator R&I Part 0 1 2 3
U 2 Radiator recondition part 0 1 2 3
A 3 Reusable Parts 0 1 2 3
4 Publication number of P/Book 0 1 2 3
N 5 Kode-kode pada P/Book 0 1 2 3
6 PSN 0 1 2 3

VI. REMOVE & INSTALL

Menjelaskan prosedure remove dan install :
1 Cooling system Connection 0 1 2 3
2 Radiator 0 1 2 3

VII. TESTING, ADJUSTING & TROUBLE SHOOTING

Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Radiator Leakage test 0 1 2 3
2 Flow radiator 0 1 2 3
3 Fin Block 0 1 2 3
4 Core Block 0 1 2 3

I. REMOVE
Melakukan / mengerjakan removing komponen berikut :
1 Cooling system Connection 0 1 2 3
2 Radiator 0 1 2 3

PAGE 13
 PT. Pamapersada Nusantara

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Radiator & Colling System

NILAI TINGKAT KETERANGAN

UNSUR UNSUR PENGETAHUAN
KOMPETENSI
DAN KETERAMPILAN

Keterangan :
1. Komponen tersebut di atas harus ditera kepada seluruh Mekanik !

2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Removing

II. INSPECTION - MEASUREMENT

Melakukan / mengerjakan inspection - measurement pada item-item berikut :
1 Core Leakage test 0 1 2 3
2 Fin Leakage test 0 1 2 3

K
E Keterangan :
T 1. Komponen tersebut di atas harus ditera kepada seluruh Mekanik !

E 2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Assembly

R III. PART RECOMMENDATION
A Melakukan / mengerjakan part recommendation sesuai P/N, publication number of parts book
M dan PSN pada SPO Range B dan C untuk komponen pada :
1 Radiator R&I Part 0 1 2 3
P 2 Radiator recondition part 0 1 2 3
I
L IV. INSTALL
A Melakukan / mengerjakan install komponen berikut :
1 Cooling system Connection 0 1 2 3
N 2 Radiator 0 1 2 3

Keterangan :
1. Komponen tersebut di atas harus ditera kepada seluruh Mekanik !

2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Install

V. TESTING, ADJUSTING & TROUBLE SHOOTING

Melakukan / mengerjakan pengetesan, penyetelan & trouble shooting :
1 Radiator Leakage test 0 1 2 3
2 Flow radiator 0 1 2 3
3 Fin Block 0 1 2 3
4 Core Block 0 1 2 3

Keterangan :
1. Komponen tersebut di atas harus ditera kepada seluruh Mekanik !

2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses testing and adjusting

PAGE 14
 AF-02-10/MLC/03/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL

Component : Torqflow System

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

I. STRUCTURE & FUNCTION

Menjelaskan struktur, fungsi, cara kerja dan analisis trouble dari komponen :
1 Inching Valve 0 1 2 3
2 Transmission Solenoid Valve 0 1 2 3
3 Emergency Manual Spool 0 1 2 3
4 Transmission Oil Cooler 0 1 2 3
5 Parking Brake 0 1 2 3
6 Power Take Off 0 1 2 3
7 Joint 0 1 2 3
8 Universal Joint 0 1 2 3
9 Rubber Mounting 0 1 2 3
10 Cabin & ROPS 0 1 2 3
11 Control Linkage 0 1 2 3

II. TECHNICAL TERM

Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Hydroshift Transmission 0 1 2 3
2 Speed Ratio 0 1 2 3
3 Gear Shifting 0 1 2 3
4 Transmission Slip 0 1 2 3
5 Force Type Lubrication 0 1 2 3
6 Upper valve & lower valve 0 1 2 3
7 Radial Run-Out 0 1 2 3
P 8 Face Run-Out 0 1 2 3
E 9 Free Height of Rubber Mounting 0 1 2 3
10 Alignment 0 1 2 3
N 11 Scratch 0 1 2 3
G 12
13
Pitting
Crack
0
0
1
1
2
2
3
3
E
T III. TOOLS
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
A 1 Torque Wrench 0 1 2 3
H 2 Dial Gauge 0 1 2 3
3 Pressure Gauge 0 1 2 3
U 4 Stop Watch 0 1 2 3
A 5 Convex scale 0 1 2 3
6 Vernier Caliper 0 1 2 3
N 7 Push Pull Scale 0 1 2 3
8 Overhead crane 0 1 2 3
9 Hoisting Tools 0 1 2 3
10 Centering Tools 0 1 2 3

IV. INSPECTION - MEASUREMENT

Menjelaskan prosedure inspection, measurement dan reusable parts pada item berikut:
1 Rubber Mounting 0 1 2 3
2 Joint 0 1 2 3
3 Hose 0 1 2 3
4 Wiring 0 1 2 3
5 Linkage 0 1 2 3
6 Universal Joint 0 1 2 3
7 Bracket Mounting 0 1 2 3

V. PARTS RECOMMENDATION
Menjelaskan dokumen-dokumen sebagai berikut :
1 Standart Part Overhaul 0 1 2 3
2 Re-usable Parts 0 1 2 3
3 Publication Numbers pada Parts Book 0 1 2 3
4 Code-code pada Parts Book 0 1 2 3
5 Part Service News 0 1 2 3

SMD\TTC\28.05.02 C:\GDB\RI-TF.XLS PAGE15

 AF-02-10/MLC/03/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL

Component : Torqflow System

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

VI. REMOVE & INSTALL

KETERAMPILAN

Menjelaskan prosedure remove & install

1 Hydroshift Transmission 0 1 2 3
2 Transmission Oil Pump 0 1 2 3
3 Transmission Piping & Conecction 0 1 2 3
4 Transmission Wiring & Connection 0 1 2 3
5 Cabin & ROPS 0 1 2 3
6 Control Linkage 0 1 2 3

VII. TESTING, ADJUSTING & TROUBLESHOOTING

Menjelaskan cara pengetesan, penyetelan & troubleshooting :
1 Inching pedal height 0 1 2 3
2 Inching pedal travel 0 1 2 3
3 Inching pressure 0 1 2 3
4 Inching potensiometer 0 1 2 3
5 Inching pressure tidak standart 0 1 2 3
6 Modulating time terlalu lama 0 1 2 3
7 Transmission oil overheat 0 1 2 3
8 Transmission bergetar 0 1 2 3
9 Machine tidak bisa shift up dari speed 5th sampai 8th 0 1 2 3

SMD\TTC\28.05.02 C:\GDB\RI-TF.XLS PAGE16

 AF-02-10/MLC/03/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL

Component : Torqflow System

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

I. REMOVING
Melakukan / mengerjakan removing komponen berikut :
1 Hydroshift Transmission 0 1 2 3
2 Transmission Oil Pump 0 1 2 3
3 Transmission Piping & Conecction 0 1 2 3
4 Transmission Wiring & Connection 0 1 2 3
5 Cabin & ROPS 0 1 2 3
6 Control Linkage 0 1 2 3

Keterangan :
1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Removing

II. INSPECTION - MEASUREMENT

Melakukan / mengerjakan inspection dan measurement pada item berikut :
1 Rubber Mounting 0 1 2 3
2 Joint 0 1 2 3
3 Hose 0 1 2 3
4 Wiring 0 1 2 3
5 Linkage 0 1 2 3
6 Universal Joint 0 1 2 3

K Keterangan :
E 1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Inspection - Measurement
T
E III. PARTS RECOMMENDATION
R Melakukan / mengerjakan part recommendation sesuai P/N, publication number of parts book dan
PSN pada SPO Range B dan C untuk komponen pada :
A 1 Transmission R&I part 0 1 2 3
M IV. INSTALL
P Melakukan / mengerjakan install component berikut :
I 1 Hydroshift Transmission 0 1 2 3
2 Transmission Oil Pump 0 1 2 3
L 3 Transmission Piping & Conecction 0 1 2 3
A 4 Transmission Wiring & Connection 0 1 2 3
5 Cabin & ROPS 0 1 2 3
N 6 Control Linkage 0 1 2 3

Keterangan :
1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Install

V. TESTING, ADJUSTING & TROUBEL SHOOTING

Melakukan / mengerjakan pengetesan, penyetelan & troubleshooting komponen berikut :
1 Inching pedal height 0 1 2 3
2 Inching pedal travel 0 1 2 3
3 Inching pressure 0 1 2 3
4 Inching potensiometer 0 1 2 3
5 Inching pressure tidak standart 0 1 2 3
6 Modulating time terlalu lama 0 1 2 3
7 Transmission oil overheat 0 1 2 3
8 Transmission bergetar 0 1 2 3
9 Machine tidak bisa shift up dari speed 5th sampai 8th 0 1 2 3

SMD\TTC\28.05.02 C:\GDB\RI-TF.XLS PAGE17

 AF-02-10/MLC/03/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL

Component : Torqflow System

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

Keterangan :
1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses testing and adjusting

SMD\TTC\28.05.02 C:\GDB\RI-TF.XLS PAGE18

 AF-02-24/MLC/04/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Final Drive & Axle

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

I. STRUCTURE & FUNCTION

Menjelaskan struktur, fungsi, cara kerja dan analisa trouble dari komponen :
1 Differential 0 1 2 3
2 Differential Lock 0 1 2 3
3 Final Drive 0 1 2 3
4 Tandem Case 0 1 2 3
5 Wheel Brake 0 1 2 3
6 Front Axle 0 1 2 3

II. TECHNICAL TERM

Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Tandem Drive Type Final Drive 0 1 2 3
2 Clutch Type Brake 0 1 2 3
3 Differential lock hydraulic pressure 0 1 2 3
4 Camber 0 1 2 3
5 King Pin Inclination 0 1 2 3
6 Toe-in 0 1 2 3
7 Alignment 0 1 2 3
8 Radial Run-Out 0 1 2 3
9 Face Run-Out 0 1 2 3
10 Standart clearance 0 1 2 3
11 Clearance limit 0 1 2 3
12 Coating material 0 1 2 3
13 Lubricant 0 1 2 3
14 Tightening torque 0 1 2 3
15 Cleaning 0 1 2 3

P III. TOOLS
E Menjelaskan fungsi, aplikasi dan satuan alat ukur :
N 1 Vernier Caliper 0 1 2 3

G 2
3
Torque Wrench
Hydraulic Tester
0
0
1
1
2
2
3
3
E 4 Convex Scale 0 1 2 3

T 5
6
Outside micrometer
Centering Tools
0
0
1
1
2
2
3
3
A 7 Hoisting Tools 0 1 2 3
H
IV. INSPECTION - MEASUREMENT
U Menjelaskan prosedure inspection, measurement & reusable parts pada item berikut:
A 1 Hose 0 1 2 3
N 2
3
Wiring
Universal Joint
0
0
1
1
2
2
3
3
4 Differential Lock Device 0 1 2 3
5 Bracket Mounting 0 1 2 3

V. PARTS RECOMMENDATION
Menjelaskan dokumen-dokumen sebagai berikut :
1 Standart Part Overhaul 0 1 2 3
2 Re-usable Parts 0 1 2 3
3 Publication Numbers pada Parts Book 0 1 2 3
4 Code-code pada Parts Book 0 1 2 3
5 Part Service News 0 1 2 3

VI. REMOVE & INSTALL

Menjelaskan prosedure remove & install
1 Differential 0 1 2 3
2 Final Drive 0 1 2 3
3 Tandem Case 0 1 2 3
4 Front Axle 0 1 2 3

VII. TESTING, ADJUSTING & TROUBLESHOOTING

Menjelaskan cara pengetesan, penyetelan & troubleshooting :
1 Differential lock pressure 0 1 2 3
2 Alignment 0 1 2 3
3 Toe-in 0 1 2 3
4 Leaning angle 0 1 2 3

SMD\TTC\28.05.2002 C:\GDB\RI-FD,AXLE.XLS PAGE 19

 AF-02-24/MLC/04/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Final Drive & Axle

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
I. REMOVING
Melakukan / mengerjakan removing komponen berikut :
1 Differential 0 1 2 3
2 Final Drive 0 1 2 3
3 Tandem Case 0 1 2 3
4 Front Axle 0 1 2 3

Keterangan :
1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Removing

II. INSPECTION - MEASUREMENT

Melakukan / mengerjakan inspection dan measurement pada item berikut :
1 Hose 0 1 2 3
2 Wiring 0 1 2 3
3 Universal Joint 0 1 2 3
4 Differential Lock Device 0 1 2 3
5 Bracket Mounting 0 1 2 3

Keterangan :
K 1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
E 2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Inspection - Measurement
T
E III. PARTS RECOMMENDATION
R Melakukan / mengerjakan part recommendation sesuai P/N, publication number of parts book dan PSN
pada SPO Range B dan C untuk komponen pada :
A 1 Final drive R&I part 0 1 2 3
M 2 Differential R&I part 0 1 2 3
P 3 Tandem Case R&I part 0 1 2 3
I 4 Front Axle R&I part 0 1 2 3
L
A IV. INSTALL
Melakukan / mengerjakan Install komponen berikut :
N 1 Differential 0 1 2 3
2 Final Drive 0 1 2 3
3 Tandem Case 0 1 2 3
4 Front Axle 0 1 2 3

Keterangan :
1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Install

V. TESTING, ADJUSTING & TROUBEL SHOOTING

Melakukan / mengerjakan pengetesan, penyetelan dan troubleshooting komponen berikut :
1 Differential lock pressure 0 1 2 3
2 Alignment 0 1 2 3
3 Toe-in 0 1 2 3
4 Leaning angle 0 1 2 3

Keterangan :
1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses testing and adjusting

SMD\TTC\28.05.2002 C:\GDB\RI-FD,AXLE.XLS PAGE 20

 AF-02-22/MLC/05/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Hydraulic & Steering System

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

I. STRUCTURE & FUNCTION

Menjelaskan struktur, fungsi, cara kerja dan analisis trouble dari komponen :
1 Variable Piston Pump 0 1 2 3
2 Gear Pump 0 1 2 3
3 Circle Gear Motor 0 1 2 3
4 Hydraulic cylinder 0 1 2 3
5 Accumulator 0 1 2 3
6 Orbittroll Valve 0 1 2 3
7 RH Control Valve 0 1 2 3
8 LH Control Valve 0 1 2 3
9 Steering Oil Cooler 0 1 2 3

II. TECHNICAL TERM

Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Hydraulic Loss Saving 0 1 2 3
2 Gas Loaded Type Accumulator 0 1 2 3
3 Double Acting Cylinder 0 1 2 3
4 Hydraulic Piston Motor 0 1 2 3
5 Limited Pressurized Tank 0 1 2 3
6 Pressure Compensating Mechanism 0 1 2 3
7 Blade lift speed 0 1 2 3

III. TOOLS
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Pressure Gauge 0 1 2 3
P 2 Stop Watch 0 1 2 3
E 3 Convex Scale 0 1 2 3
4 Hoisting Tools 0 1 2 3
N 5 Torque Wrench 0 1 2 3
G
E IV. INSPECTION - MEASUREMENT
Menjelaskan prosedure inspection, measurement dan reusable parts pada item berikut:
T 1 Control lever 0 1 2 3
A 2 Bushing 0 1 2 3
H 3 Pin 0 1 2 3
4 Steering wheel shaft 0 1 2 3
U 5 Hose & Piping 0 1 2 3
A
N V. PARTS RECOMMENDATION
Menjelaskan dokumen-dokumen sebagai berikut :
1 Control valve R&I part 0 1 2 3
2 Hydraulic pump & motor R&I part 0 1 2 3
3 Re-usable Parts 0 1 2 3
4 Publication Numbers pada Parts Book 0 1 2 3
5 Code-code pada Parts Book 0 1 2 3
VI. REMOVE & INSTALL
Menjelaskan prosedur remove dan install item berikut :
1 Variable Piston Pump 0 1 2 3
2 Gear Pump 0 1 2 3
3 Circle Gear Motor 0 1 2 3
4 Hydraulic cylinder 0 1 2 3
5 Accumulator 0 1 2 3
6 Orbittroll Valve 0 1 2 3
7 RH Control Valve 0 1 2 3
8 LH Control Valve 0 1 2 3
9 Steering Oil Cooler 0 1 2 3
VII. TESTING, ADJUSTING & TROUBLESHOOTING
Menjelaskan cara pengetesan, penyetelan & troubleshooting :
1 Blade Lift Speed 0 1 2 3
2 Work Equipment Hydraulic Pressure 0 1 2 3
3 Control valve linkage 0 1 2 3
4 Hydraulic Drift 0 1 2 3
5 Slip Load of Circle Rotation Clutch 0 1 2 3

SMD\TTC\28.05.02 C:\GDB\RI-HYD-STR.XLS PAGE 21

 AF-02-22/MLC/05/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Hydraulic & Steering System

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

I. REMOVING
Melakukan / mengerjakan removing komponen berikut :
1 Variable Piston Pump 0 1 2 3
2 Gear Pump 0 1 2 3
3 Circle Gear Motor 0 1 2 3
4 Hydraulic cylinder 0 1 2 3
5 Accumulator 0 1 2 3
6 Orbittroll Valve 0 1 2 3
7 RH Control Valve 0 1 2 3
8 LH Control Valve 0 1 2 3
9 Steering Oil Cooler 0 1 2 3

Keterangan :
1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Removing

II. INSPECTION - MEASUREMENT

Melakukan / mengerjakan inspection & measurement pada item berikut :
1 Control lever 0 1 2 3
2 Bushing 0 1 2 3
3 Pin 0 1 2 3
4 Steering wheel shaft 0 1 2 3
5 Hose & Piping 0 1 2 3

K Keterangan :
E 1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
T 2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Inspection - Measurement

E III. PARTS RECOMMENDATION

R Melakukan / mengerjakan part recommendation sesuai P/N, publication number of parts book dan
A PSN pada SPO Range B dan C untuk komponen pada :
1 Hydraulic Control Valve R&I part 0 1 2 3
M 2 Hydraulic Pump & Motor R&I part 0 1 2 3
P 3 Hydraulic Cylinder R&I part 0 1 2 3

I
IV. INSTALL
L Melakukan / mengerjakan install komponen berikut :
A 1 Variable Piston Pump 0 1 2 3

N 2 Gear Pump 0 1 2 3
3 Circle Gear Motor 0 1 2 3
4 Hydraulic cylinder 0 1 2 3
5 Accumulator 0 1 2 3
6 Orbittroll Valve 0 1 2 3
7 RH Control Valve 0 1 2 3
8 LH Control Valve 0 1 2 3
9 Steering Oil Cooler 0 1 2 3

Keterangan :
1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Install

V. TESTING, ADJUSTING & TROUBLESHOOTING

Melakukan / mengerjakan cara pengetesan, penyetelan dan troubleshooting :
1 Blade Lift Speed 0 1 2 3
2 Work Equipment Hydraulic Pressure 0 1 2 3
3 Adjustment control valve linkage 0 1 2 3
4 Hydraulic Drift 0 1 2 3
5 Slip Load of Circle Rotation Clutch 0 1 2 3

Keterangan :
1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses testing and adjusting

SMD\TTC\28.05.02 C:\GDB\RI-HYD-STR.XLS PAGE 22

 AF-02-22/MLC/05/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Hydraulic & Steering System

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

SMD\TTC\28.05.02 C:\GDB\RI-HYD-STR.XLS PAGE 23

 AF-02-24/MLC/04/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Brake System

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

I. STRUCTURE & FUNCTION

Menjelaskan struktur, fungsi, cara kerja dan analisa trouble dari komponen :
1 Differential 0 1 2 3
2 Differential Lock 0 1 2 3
3 Final Drive 0 1 2 3
4 Tandem Case 0 1 2 3
5 Wheel Brake 0 1 2 3
6 Front Axle 0 1 2 3

II. TECHNICAL TERM

Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Tandem Drive Type Final Drive 0 1 2 3
2 Clutch Type Brake 0 1 2 3
3 Differential lock hydraulic pressure 0 1 2 3
4 Camber 0 1 2 3
5 King Pin Inclination 0 1 2 3
6 Toe-in 0 1 2 3
7 Alignment 0 1 2 3
8 Radial Run-Out 0 1 2 3
9 Face Run-Out 0 1 2 3
10 Standart clearance 0 1 2 3
11 Clearance limit 0 1 2 3
12 Coating material 0 1 2 3
13 Lubricant 0 1 2 3
14 Tightening torque 0 1 2 3
15 Cleaning 0 1 2 3

P III. TOOLS
E Menjelaskan fungsi, aplikasi dan satuan alat ukur :
N 1 Vernier Caliper 0 1 2 3

G 2
3
Torque Wrench
Hydraulic Tester
0
0
1
1
2
2
3
3
E 4 Convex Scale 0 1 2 3

T 5
6
Outside micrometer
Centering Tools
0
0
1
1
2
2
3
3
A 7 Hoisting Tools 0 1 2 3
H
IV. INSPECTION - MEASUREMENT
U Menjelaskan prosedure inspection, measurement & reusable parts pada item berikut:
A 1 Hose 0 1 2 3
N 2
3
Wiring
Universal Joint
0
0
1
1
2
2
3
3
4 Differential Lock Device 0 1 2 3
5 Bracket Mounting 0 1 2 3

V. PARTS RECOMMENDATION
Menjelaskan dokumen-dokumen sebagai berikut :
1 Standart Part Overhaul 0 1 2 3
2 Re-usable Parts 0 1 2 3
3 Publication Numbers pada Parts Book 0 1 2 3
4 Code-code pada Parts Book 0 1 2 3
5 Part Service News 0 1 2 3

VI. REMOVE & INSTALL

Menjelaskan prosedure remove & install
1 Differential 0 1 2 3
2 Final Drive 0 1 2 3
3 Tandem Case 0 1 2 3
4 Front Axle 0 1 2 3

VII. TESTING, ADJUSTING & TROUBLESHOOTING

Menjelaskan cara pengetesan, penyetelan & troubleshooting :
1 Differential lock pressure 0 1 2 3
2 Alignment 0 1 2 3
3 Toe-in 0 1 2 3
4 Leaning angle 0 1 2 3

SMD\TTC\28.05.2002 C:\GDB\RI-FD,AXLE.XLS PAGE 24

 AF-02-24/MLC/04/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Brake System

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
I. REMOVING
Melakukan / mengerjakan removing komponen berikut :
1 Differential 0 1 2 3
2 Final Drive 0 1 2 3
3 Tandem Case 0 1 2 3
4 Front Axle 0 1 2 3

Keterangan :
1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Removing

II. INSPECTION - MEASUREMENT

Melakukan / mengerjakan inspection dan measurement pada item berikut :
1 Hose 0 1 2 3
2 Wiring 0 1 2 3
3 Universal Joint 0 1 2 3
4 Differential Lock Device 0 1 2 3
5 Bracket Mounting 0 1 2 3

Keterangan :
K 1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
E 2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Inspection - Measurement
T
E III. PARTS RECOMMENDATION
R Melakukan / mengerjakan part recommendation sesuai P/N, publication number of parts book dan PSN
pada SPO Range B dan C untuk komponen pada :
A 1 Final drive R&I part 0 1 2 3
M 2 Differential R&I part 0 1 2 3
P 3 Tandem Case R&I part 0 1 2 3
I 4 Front Axle R&I part 0 1 2 3
L
A IV. INSTALL
Melakukan / mengerjakan Install komponen berikut :
N 1 Differential 0 1 2 3
2 Final Drive 0 1 2 3
3 Tandem Case 0 1 2 3
4 Front Axle 0 1 2 3

Keterangan :
1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Install

V. TESTING, ADJUSTING & TROUBEL SHOOTING

Melakukan / mengerjakan pengetesan, penyetelan dan troubleshooting komponen berikut :
1 Differential lock pressure 0 1 2 3
2 Alignment 0 1 2 3
3 Toe-in 0 1 2 3
4 Leaning angle 0 1 2 3

Keterangan :
1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses testing and adjusting

SMD\TTC\28.05.2002 C:\GDB\RI-FD,AXLE.XLS PAGE 25

 AF-02-16/MLC/06/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Electrical System

NILAI TINGKAT KETERANGAN

UNSUR UNSUR PENGETAHUAN
KOMPETENSI
DAN KETERAMPILAN

I. STRUCTURE & FUNCTION

Menjelaskan struktur, fungsi, cara kerja dan analisa trouble dari komponen :
1 Battery 0 1 2 3
2 Alternator 0 1 2 3
3 Starting Motor 0 1 2 3
4 Engine Stop Motor 0 1 2 3
5 Emergency Steering Motor 0 1 2 3
6 Monitor Panel 0 1 2 3
7 Transmission Controller 0 1 2 3
8 Battery relay 0 1 2 3
9 Wiring Harness 0 1 2 3

II. TECHNICAL TERM

Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Series circuit 0 1 2 3
2 Paralel circuit 0 1 2 3
3 Alternating current 0 1 2 3
4 Direct current 0 1 2 3
5 Voltage 0 1 2 3
6 Resistance 0 1 2 3
7 Current 0 1 2 3
8 Continuity 0 1 2 3

III. TOOLS
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Multitester 0 1 2 3
2 Harness Checker 0 1 2 3
3 Test Pen 0 1 2 3
P 4 Belt Tension Gauge 0 1 2 3
E 5 Torque Wrench 0 1 2 3
6 Electric Tools Kit 0 1 2 3
N
G IV. INSPECTION - MEASUREMENT
E Menjelaskan prosedure inspection, measurement dan reusable parts pada item berikut:
1 Wiring Harness 0 1 2 3
T 2 Connector 0 1 2 3
A 3
4
Bracket Alternator
Clamp Battery
0
0
1
1
2
2
3
3
H 5 Spline 0 1 2 3
U 6
7
V-Belt
Insulator
0
0
1
1
2
2
3
3
A
N V. PARTS RECOMMENDATION
Menjelaskan dokumen-dokumen sebagai berikut :
1 Standart Part Overhaul 0 1 2 3
2 Re-usable Parts 0 1 2 3
3 Publication Numbers pada Parts Book 0 1 2 3
4 Code-code pada Parts Book 0 1 2 3
5 Part Service News 0 1 2 3

VI. REMOVE & INSTALL

Menjelaskan prosedure remove dan install
1 Battery 0 1 2 3
2 Alternator 0 1 2 3
3 Starting Motor 0 1 2 3
4 Engine Stop Motor 0 1 2 3
5 Emergency Steering Motor 0 1 2 3
6 Monitor Panel 0 1 2 3
7 Transmission Controller 0 1 2 3
8 Battery relay 0 1 2 3
9 Wiring Harness 0 1 2 3
VII. TESTING, ADJUSTING & TROUBLESHOOTING
Menjelaskan cara pengetesan, penyetelan & troubleshooting :
1 T/M Shift Lever Potensiometer 0 1 2 3
2 Transmission Speed Sensor 0 1 2 3
3 Forward / Reverse Proximity Switch 0 1 2 3
4 Engine Stop Motor Cable 0 1 2 3
5 Alternator V-belt tension 0 1 2 3
6 Charging Lamp menyala 0 1 2 3

SMD\TTC\28.05.02 C:\GDB\RI-ELEC.XLS PAGE 26

 AF-02-16/MLC/06/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Electrical System

NILAI TINGKAT KETERANGAN

UNSUR UNSUR PENGETAHUAN
KOMPETENSI
DAN KETERAMPILAN
7 Starting system tidak berfungsi 0 1 2 3

I. REMOVING
Melakukan / mengerjakan removing komponen berikut :
1 Battery 0 1 2 3
2 Alternator 0 1 2 3
3 Starting Motor 0 1 2 3
4 Engine Stop Motor 0 1 2 3
5 Emergency Steering Motor 0 1 2 3
6 Monitor Panel 0 1 2 3
7 Transmission Controller 0 1 2 3
8 Battery relay 0 1 2 3
9 Wiring Harness 0 1 2 3

Keterangan :
1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Removing

II. INSPECTION - MEASUREMENT

Melakukan / mengerjakan inspection dan measurement pada item berikut :
1 Wiring Harness 0 1 2 3
2 Connector 0 1 2 3
3 Bracket Alternator 0 1 2 3
4 Clamp Battery 0 1 2 3
5 Spline 0 1 2 3
6 V-Belt 0 1 2 3
7 Insulator 0 1 2 3

K Keterangan :
E 1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
T 2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Inspection - Measurement

E III. PARTS RECOMMENDATION

R Melakukan / mengerjakan part recommendation sesuai P/N, publication number of parts book dan PSN pada
A SPO Range B dan C untuk komponen pada :
1 Starting Motor R&I part 0 1 2 3
M 2 Alternator R&I part 0 1 2 3
P 3 Battery R&I part 0 1 2 3

I IV. INSTALL
L Melakukan / mengerjakan install komponen berikut :
A 1 Battery 0 1 2 3
2 Alternator 0 1 2 3
N 3 Starting Motor 0 1 2 3
4 Engine Stop Motor 0 1 2 3
5 Emergency Steering Motor 0 1 2 3
6 Monitor Panel 0 1 2 3
7 Transmission Controller 0 1 2 3
8 Battery relay 0 1 2 3
9 Wiring Harness 0 1 2 3

Keterangan :
1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Install

V. TESTING, ADJUSTING & TROUBEL SHOOTING

Melakukan / mengerjakan pengetesan, penyetelan dan troubleshooting komponen berikut :
1 T/M Shift Lever Potensiometer 0 1 2 3
2 Transmission Speed Sensor 0 1 2 3
3 Forward / Reverse Proximity Switch 0 1 2 3
4 Engine Stop Motor Cable 0 1 2 3
5 Alternator V-belt tension 0 1 2 3
6 Charging Lamp menyala 0 1 2 3
7 Starting system tidak berfungsi 0 1 2 3

Keterangan :

SMD\TTC\28.05.02 C:\GDB\RI-ELEC.XLS PAGE 27

 AF-02-16/MLC/06/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Electrical System

NILAI TINGKAT KETERANGAN

UNSUR UNSUR PENGETAHUAN
KOMPETENSI
DAN KETERAMPILAN
1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses testing and adjusting

SMD\TTC\28.05.02 C:\GDB\RI-ELEC.XLS PAGE 28

 AF-02-07/MLC/07/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Cabin & Attachment

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

I. STRUCTURE & FUNCTION

Menjelaskan struktur, fungsi, cara kerja dan analisa trouble dari komponen :
1 Multishank ripper 0 1 2 3
2 Point ripper 0 1 2 3
3 Blade 0 1 2 3
4 Cutting Edge 0 1 2 3
5 Side Edge 0 1 2 3
6 Drawbar 0 1 2 3
7 Lifter bracket 0 1 2 3
8 Ripper bracket 0 1 2 3
9 Drawbar ball joint 0 1 2 3
10 Circle 0 1 2 3

II. TECHNICAL TERM

Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Drawbar side shift movement 0 1 2 3
2 Blade side shift movement 0 1 2 3
3 Shoulder reach 0 1 2 3
P 4 Digging depth 0 1 2 3

E 5 Lifting heigth 0 1 2 3
6 Bank cutting angle 0 1 2 3
N 7 Coating material (adhesive, gasket sealant, lubricant, grease) 0 1 2 3
G 8 Slip load 0 1 2 3
E 9 Wear 0 1 2 3
T 10 Clearance 0 1 2 3

A 11 Crack 0 1 2 3

H III. TOOLS
U Menjelaskan fungsi, aplikasi dan satuan alat ukur :
A 1 Power wrench

N 2 Torque wrench 0 1 2 3
3 Overhead crane 0 1 2 3
4 Hoisting tools 0 1 2 3
5 Hammer 0 1 2 3
6 Feeler gauge 0 1 2 3
7 Convex scale 0 1 2 3

IV. INSPECTION - MEASUREMENT

Menjelaskan prosedure inspection, measurement dan reusable parts pada item berikut:
1 Multishank ripper 0 1 2 3
2 Point ripper 0 1 2 3
3 Blade 0 1 2 3
4 Cutting Edge 0 1 2 3
5 Side Edge 0 1 2 3
6 Drawbar 0 1 2 3
7 Lifter bracket 0 1 2 3
8 Ripper bracket 0 1 2 3
9 Circle 0 1 2 3

SMD\TTC\29.05.02 C:\GDB\RI-ATT.XLS PAGE 29

 AF-02-07/MLC/07/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Cabin & Attachment

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
V. PARTS RECOMMENDATION
Menjelaskan dokumen-dokumen sebagai berikut :
1 Standart Part Overhaul 0 1 2 3
2 Re-usable Parts 0 1 2 3
3 Publication Numbers pada Parts Book 0 1 2 3
4 Code-code pada Parts Book 0 1 2 3
5 Part Service News 0 1 2 3

P VI. REMOVE & INSTALL

E Menjelaskan prosedure remove dan install :
N 1 Multishank ripper 0 1 2 3

G 2 Point ripper 0 1 2 3
3 Blade 0 1 2 3
E
4 Cutting Edge 0 1 2 3
T 5 Side Edge 0 1 2 3
A 6 Drawbar 0 1 2 3
H 7 Lifter bracket 0 1 2 3

U 8 Ripper bracket 0 1 2 3
9 Circle 0 1 2 3
A
N VII. TESTING, ADJUSTING & TROUBLESHOOTING
Menjelaskan cara pengetesan, penyetelan & troubleshooting :
1 Slip load of circle pinion gear 0 1 2 3
2 Clearance of circle and drawbar 0 1 2 3
3 Wear of drawbar ball joint 0 1 2 3
4 Wear of point 0 1 2 3
5 Wear of cutting edge 0 1 2 3

SMD\TTC\29.05.02 C:\GDB\RI-ATT.XLS PAGE 30

 AF-02-07/MLC/07/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Cabin & Attachment

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

I. REMOVING
Melakukan / mengerjakan removing komponen berikut :
1 Multishank ripper 0 1 2 3
2 Point ripper 0 1 2 3
3 Blade 0 1 2 3
4 Cutting Edge 0 1 2 3
5 Side Edge 0 1 2 3
6 Drawbar 0 1 2 3
7 Lifter bracket 0 1 2 3
8 Ripper bracket 0 1 2 3
9 Circle 0 1 2 3

Keterangan :
1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Removing

II. INSPECTION - MEASUREMENT

Melakukan / mengerjakan inspection & measurement pada item berikut :
1 Multishank ripper 0 1 2 3
2 Point ripper 0 1 2 3
3 Blade 0 1 2 3
4 Cutting Edge 0 1 2 3
5 Side Edge 0 1 2 3
6 Drawbar 0 1 2 3
7 Lifter bracket 0 1 2 3
8 Ripper bracket 0 1 2 3
K 9 Circle 0 1 2 3

E Keterangan :
T 1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
E 2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Inspection - Measurement

R III. PARTS RECOMMENDATION

A Melakukan / mengerjakan part recommendation sesuai P/N, publication number of parts book dan PSN pada
M SPO Range B dan C untuk komponen pada :
1 Ripper R&I part 0 1 2 3
P 2 Blade R&I part 0 1 2 3
I 3 Circle R&I part 0 1 2 3

L 4 Drawbar R&I part 0 1 2 3

A IV. INSTALL
N Melakukan / mengerjakan install komponen berikut :
1 Multishank ripper 0 1 2 3
2 Point ripper 0 1 2 3
3 Blade 0 1 2 3
4 Cutting Edge 0 1 2 3
5 Side Edge 0 1 2 3
6 Drawbar 0 1 2 3
7 Lifter bracket 0 1 2 3
8 Ripper bracket 0 1 2 3
9 Circle 0 1 2 3

Keterangan :
1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Install

V. TESTING, ADJUSTING & TROUBEL SHOOTING

Melakukan / mengerjakan pengetesan, penyetelan & troubleshooting komponen berikut :
1 Slip load of circle pinion gear 0 1 2 3
2 Clearance of circle and drawbar 0 1 2 3
3 Wear of drawbar ball joint 0 1 2 3
4 Wear of point 0 1 2 3
5 Wear of cutting edge 0 1 2 3
0 1 2 3
Keterangan :

SMD\TTC\29.05.02 C:\GDB\RI-ATT.XLS PAGE 31

 AF-02-07/MLC/07/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Cabin & Attachment

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses testing and adjusting

SMD\TTC\29.05.02 C:\GDB\RI-ATT.XLS PAGE 32

 AJ-02-08/MLC/009/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Auto Lubrication

NILAI TINGKAT KETERANGAN

UNSUR UNSUR PENGETAHUAN
KOMPETENSI
DAN KETERAMPILAN
I. STRUCTURE & FUNCTION
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Grease Pump 0 1 2 3
2 Injector 0 1 2 3
3 Vent Valve 0 1 2 3
4 Pressure Switch 0 1 2 3

II. TECHNICAL TERM

Menjelaskan pengetian istilah-istilah pada komponen berikut :
1 Injector 0 1 2 3
2 Automatic Lube 0 1 2 3
3 Lube Penetration 0 1 2 3
4 Controller Timer 0 1 2 3
5 Operating Pressure 0 1 2 3

III. TOOLS
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Multitester 0 1 2 3
2 Pressure Gauge 0 1 2 3

P
E IV. INSPECTION - MEASUREMENT
N Menjelaskan prosedure inspection - measurement dan reusable parts :
1 Injector Leakage 0 1 2 3
G 2 Vent Valve Leakage 0 1 2 3
E 3 Injector Stroke 0 1 2 3

T
A V. PARTS RECOMMENDATION
H Menjelaskan dokumen-dokumen berikut ini :
1 Grease Pump R&I Part 0 1 2 3
U 2 Grease Pump Related Part 0 1 2 3
A 3 Reusable Parts 0 1 2 3
4 Publication number of P/Book 0 1 2 3
N 5 Kode-kode pada P/Book 0 1 2 3
6 PSN 0 1 2 3
7 SPO 0 1 2 3

VI. REMOVE & INSTALL

Menjelaskan prosedure remove dan install :
1 Grease Pump Assembly 0 1 2 3
2 Pressure Switch 0 1 2 3
3 Lube Injector 0 1 2 3
4 Controller Timer 0 1 2 3

VII. TESTING, ADJUSTING & TROUBLE SHOOTING

Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Lube Maksimum Pressure 0 1 2 3
2 Grease Pump Operating Pressure 0 1 2 3
3 Bleeding & By-pass Test 0 1 2 3
4 Injector 0 1 2 3

I. REMOVE
Melakukan / mengerjakan removing komponen berikut :
1 Grease Pump Assembly 0 1 2 3
2 Pressure Switch 0 1 2 3
3 Lube Injector 0 1 2 3

SMD\TTC\27.05.02 C:HD\R.I\AUTOLUB.XLS PAGE 33

 AJ-02-08/MLC/009/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Auto Lubrication

NILAI TINGKAT KETERANGAN

UNSUR UNSUR PENGETAHUAN
KOMPETENSI
DAN KETERAMPILAN
4 Controller Timer 0 1 2 3
5
6
7
8
Keterangan :
1. Komponen tersebut di atas harus ditera kepada seluruh Mekanik !

2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Removing

II. INSPECTION - MEASUREMENT

Melakukan / mengerjakan inspection - measurement pada item-item berikut :
1 Starting motor 0 1 2 3
2 Alternator 0 1 2 3
3 Battery 0 1 2 3
4 Relay 0 1 2 3
5 Solenoid valve 0 1 2 3
6 Sensor switch 0 1 2 3
K
E Keterangan :
T 1. Komponen tersebut di atas harus ditera kepada seluruh Mekanik !

E 2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Assembly

R III. PART RECOMMENDATION
A Melakukan / mengerjakan part recommendation sesuai P/N, publication number of parts book
M dan PSN pada SPO Range B dan C untuk komponen pada :
1 Grease Pump R&I Part 0 1 2 3
P 2 Grease Pump Related Part 0 1 2 3
I
L IV. INSTALL
A Melakukan / mengerjakan install komponen berikut :
1 Grease Pump Assembly 0 1 2 3
N 2 Pressure Switch 0 1 2 3
3 Lube Injector 0 1 2 3
4 Controller Timer 0 1 2 3

Keterangan :
1. Komponen tersebut di atas harus ditera kepada seluruh Mekanik !

2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Install

V. TESTING, ADJUSTING & TROUBLE SHOOTING

Melakukan / mengerjakan pengetesan, penyetelan & trouble shooting :
1 Lube Maksimum Pressure 0 1 2 3
2 Grease Pump Operating Pressure 0 1 2 3
3 Bleeding & By-pass Test 0 1 2 3
4 Output pressure grease pump low 0 1 2 3
5 Grease pump tidak bekerja 0 1 2 3
6 Leak from grease pump 0 1 2 3

Keterangan :
1. Komponen tersebut di atas harus ditera kepada seluruh Mekanik !

2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses testing and adjusting

SMD\TTC\27.05.02 C:HD\R.I\AUTOLUB.XLS PAGE 34

 AJ-02-08/MLC/009/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Fire Suppression

NILAI TINGKAT KETERANGAN

UNSUR UNSUR PENGETAHUAN
KOMPETENSI
DAN KETERAMPILAN
I. STRUCTURE & FUNCTION
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Pressure Indicator 0 1 2 3
2 Auto Detection Assembly 0 1 2 3
3 Nozzle 0 1 2 3
4 Engine shutdown kit 0 1 2 3

II. TECHNICAL TERM

Menjelaskan pengetian istilah-istilah pada komponen berikut :
1 Recharging 0 1 2 3
2 Foam 0 1 2 3
3 Nitrogen 0 1 2 3
4 Safety Relief Valve 0 1 2 3
5 Safety Tie 0 1 2 3
6 Pressure Switch 0 1 2 3

III. TOOLS
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Charging Regulator 0 1 2 3
2 Pressure Gauge 0 1 2 3
3 Numerical Punch
P 4 Hose Cutter

E IV. INSPECTION - MEASUREMENT

N Menjelaskan prosedure inspection - measurement dan reusable parts :
1 System Leakage 0 1 2 3
G 2 Fire Suppression Function 0 1 2 3
E 3 0 1 2 3

T
A V. PARTS RECOMMENDATION
H Menjelaskan dokumen-dokumen berikut ini :
1 Fire Suppression R&I Part 0 1 2 3
U 2 0 1 2 3
A 3 0 1 2 3
4 0 1 2 3
N 5 0 1 2 3
6 0 1 2 3
7 0 1 2 3

VI. REMOVE & INSTALL

Menjelaskan prosedure remove dan install :
1 Fire Suppression system 0 1 2 3
2 Solenoid Actuation 0 1 2 3
3 Engine shutdown kit 0 1 2 3
4 Module Kit 0 1 2 3

VII. TESTING, ADJUSTING & TROUBLE SHOOTING

Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Charging Regulator 0 1 2 3
2 0 1 2 3
3 0 1 2 3
4 0 1 2 3

I. REMOVE
Melakukan / mengerjakan removing komponen berikut :
1 Fire Suppression system 0 1 2 3
2 Solenoid Actuation 0 1 2 3
3 Engine shutdown kit 0 1 2 3

SMD\TTC\27.05.02 C:HD\R.I\AUTOLUB.XLS PAGE 35

 AJ-02-08/MLC/009/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Fire Suppression

NILAI TINGKAT KETERANGAN

UNSUR UNSUR PENGETAHUAN
KOMPETENSI
DAN KETERAMPILAN
4 Module Kit 0 1 2 3
5
6
7
8
Keterangan :
1. Komponen tersebut di atas harus ditera kepada seluruh Mekanik !

2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Removing

II. INSPECTION - MEASUREMENT

Melakukan / mengerjakan inspection - measurement pada item-item berikut :
1 System Leakage 0 1 2 3
2 Fire Suppression Function 0 1 2 3
3 0 1 2 3
4 0 1 2 3
5 0 1 2 3
6 0 1 2 3
K
E Keterangan :
T 1. Komponen tersebut di atas harus ditera kepada seluruh Mekanik !

E 2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Assembly

R III. PART RECOMMENDATION
A Melakukan / mengerjakan part recommendation sesuai P/N, publication number of parts book
M dan PSN pada SPO Range B dan C untuk komponen pada :
1 Fire Suppression R&I Part 0 1 2 3
P 2 0 1 2 3
I
L IV. INSTALL
A Melakukan / mengerjakan install komponen berikut :
1 Fire Suppression system 0 1 2 3
N 2 Solenoid Actuation 0 1 2 3
3 Engine shutdown kit 0 1 2 3
4 Module Kit 0 1 2 3

Keterangan :
1. Komponen tersebut di atas harus ditera kepada seluruh Mekanik !

2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Install

V. TESTING, ADJUSTING & TROUBLE SHOOTING

Melakukan / mengerjakan pengetesan, penyetelan & trouble shooting :
1 System Leakage 0 1 2 3
2 Fire Suppression Function 0 1 2 3
3 0 1 2 3
4 0 1 2 3
5 0 1 2 3
6 0 1 2 3

Keterangan :
1. Komponen tersebut di atas harus ditera kepada seluruh Mekanik !

2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses testing and adjusting

SMD\TTC\27.05.02 C:HD\R.I\AUTOLUB.XLS PAGE 36

 AJ-02-08/MLC/009/2002/1

GRADER CATERPILLAR 14H

: REMOVE & INSTALL

SMD\TTC\27.05.02 C:HD\R.I\AUTOLUB.XLS PAGE 37

 MACHINE : MOTOR GRADER CATERPILLAR 14H
COMPETENCY : REMOVE & INSTALL
Component : Air Conditioner

UNSUR UNSUR PENGETAHUAN NILAI TINGKAT KETERANGAN

KOMPETENSI
DAN KETERAMPILAN
I. STRUCTURE & FUNCTION
Menjelaskan struktur, fungsi, cara kerja & analisa trouble item-item berikut :
1 Air Compressor 0 1 2 3
2 Condensor 0 1 2 3
3 Receiver Dryer 0 1 2 3
4 Pressure Switch 0 1 2 3
5 Expansion Valve 0 1 2 3
6 Evaporator 0 1 2 3
7 Thermostat 0 1 2 3
8 Relay 0 1 2 3
9

II. TECHNICAL TERM

Menjelaskan pengertian istilah-istilah berikut :
1 Specific Heat 0 1 2 3
2 Absolute Pressure, Gauge Pressure, Atmospheric Pressure 0 1 2 3
P 3 Derajat kevakuman
4 Metode Pendinginan AC
0
0
1
1
2
2
3
3
E 5 Siklus Pendinginan 0 1 2 3
N 6 Refrigeran
7 Oil Refrigeran
0
0
1
1
2
2
3
3
G 8 Magnetic Clutch 0 1 2 3
9 Sught Glass 0 1 2 3
E 10 Blower Resistor 0 1 2 3
T 11 Efek Rumah kaca 0 1 2 3

A III. TOOLS
H Menjelaskan fungsi, aplikasi dan satuan alat ukur berikut :
1 Pressure Gauge 0 1 2 3
U 2 Gauge Manifold 0 1 2 3
A 3 Charging Hose
4 Gas Leak Detector
0
0
1
1
2
2
3
3
N 5 Vacum Pump 0 1 2 3
6 AVO Meter 0 1 2 3

IV. INSPECTION & MEASUREMENT

Menjelaskan prosedure inspection, measurement dan reusable parts :
1 Air Compressor 0 1 2 3
2 Magnetic Clutch 0 1 2 3
3 Condensor 0 1 2 3
4 Receiver Dryer 0 1 2 3
5 Pressure Switch 0 1 2 3
6 Expansion Valve 0 1 2 3
7 Evaporator 0 1 2 3
8 Thermostat 0 1 2 3
9 Relay 0 1 2 3
10 Blower Resistor 0 1 2 3

VI. REMOVE & INSTALL

P Menjelaskan prosedure remove dan install :
E 1 Air Compressor 0 1 2 3
N 2 Magnetic Clutch
G 3 Condensor 0 1 2 3
E 4 Receiver Dryer 0 1 2 3
T 5 Pressure Switch 0 1 2 3
A 6 Expansion Valve 0 1 2 3
H 7 Evaporator 0 1 2 3
8 Thermostat 0 1 2 3
U
9 Relay 0 1 2 3
A
10 Blower 0 1 2 3
N 11 Blower Resistor 0 1 2 3
UNSUR UNSUR PENGETAHUAN NILAI TINGKAT KETERANGAN
DAN KETERAMPILAN
KOMPETENSI

V. PERAWATAN
Menjelaskan prosedure dan urutan langkah
1 Mengeluarkan udara dari sikuit pendingin 0 1 2 3
2 Pem-vacuman sirkuit pendingin 0 1 2 3
P 3 Mengisi sirkuit pendingin dengan refrigerant 0 1 2 3
E 4 Penambahan oil refrigerant 0 1 2 3
5 Pengecheckan jumlah referigerant 0 1 2 3
N 6 Membersihkan Kondensor 0 1 2 3
G 7 Mengecangkan v-belt 0 1 2 3

E VII. TESTING , ADJUSTING & TROUBLE SHOOTING

T Menjelaskan pengetesan, penyetelan dan trouble shooting :
TESTING
A 1 Low & High pressure sircuit 0 1 2 3
H 2 Kebocoran Refrigeran 0 1 2 3

U ADJUSTING
1 Receiver Dryer 0 1 2 3
A 2 Thermostat 0 1 2 3
N
TROUBLE SHOOTING
1 Magnetic clutch slip 0 1 2 3
2 Delivery pressure terlalu tinggi (lebih dari 20 bar) 0 1 2 3

I. REMOVING
Melakukan / mengerjakan removing komponent :
1 Air Compressor 0 1 2 3
2 Magnetic Clutch 0 1 2 3
3 Condensor 0 1 2 3
4 Receiver Dryer 0 1 2 3
5 Pressure Switch 0 1 2 3
6 Expansion Valve 0 1 2 3
7 Evaporator 0 1 2 3
8 Thermostat 0 1 2 3
9 Blower 0 1 2 3
10 Blower Resistor 0 1 2 3

II. INSPECTION & MEASUREMENT

Melakukan / mengerjakan inspection dan measurement pada item-item berikut :
K 1 Mengeluarkan udara dari sikuit pendingin
2 Pem-vacuman sirkuit pendingin
0
0
1
1
2
2
3
3
E 3 Mengisi sirkuit pendingin dengan refrigerant 0 1 2 3
4 Penambahan oil refrigerant 0 1 2 3
T 5 Pengecheckan jumlah referigerant 0 1 2 3
E 6 Membersihkan Kondensor 0 1 2 3
7 Mengecangkan v-belt 0 1 2 3
R
A IV. INSTALL
Melakukan / mengerjakan install komponen pada item-item berikut :
M 1 Air Compressor 0 1 2 3
P 2 Magnetic Clutch 0 1 2 3
3 Condensor 0 1 2 3
I 4 Receiver Dryer 0 1 2 3
L 5 Pressure Switch
6 Expansion Valve
0
0
1
1
2
2
3
3
A 7 Evaporator 0 1 2 3
8 Thermostat 0 1 2 3
N 9 Blower 0 1 2 3
10 Blower Resistor 0 1 2 3

V. TESTING,ADJUSTING & TROUBLE SHOOTING

Melakukan / mengerjakan pengetesan, penyetelan dan troubleshooting :
TESTING
1 Low & High pressure sircuit 0 1 2 3
2 Kebocoran Refrigeran 0 1 2 3

ADJUSTING
1 Receiver Dryer 0 1 2 3

TROUBLE SHOOTING
1 Magnetic clutch slip 0 1 2 3
2 Delivery pressure terlalu tinggi (lebih dari 20 bar) 0 1 2 3
 AF-03-01/MLC/08/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Engine

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

I. TECHNICAL TERM
Menjelaskan pengertian/istilah item-item berikut :
1 Engine Four Cycle 0 1 2 3
2 Direct Injection Engine 0 1 2 3
3 Indirect Injection Engine 0 1 2 3
4 Natural Aspirated Engine 0 1 2 3
5 Supercharged Aspirated Engine 0 1 2 3
6 Internal Combustion Engine 0 1 2 3
7 Low Emission Engine 0 1 2 3
8 Long Stroke Engine 0 1 2 3
9 Over Stroke Engine 0 1 2 3
10 Square Stroke Engine 0 1 2 3
11 Swirl Chamber 0 1 2 3
12 Mechanical All Speed Governor 0 1 2 3
13 Horse Power 0 1 2 3
14 Rated Horse Power 0 1 2 3
15 Engine Torque 0 1 2 3
16 Torque Rise 0 1 2 3
17 Fuel Consumption Ratio 0 1 2 3
18 Compression Ratio 0 1 2 3
19 Air Excess Ratio 0 1 2 3
20 Cetane Number 0 1 2 3
21 Piston Off Set 0 1 2 3
22 Total Piston Displacement 0 1 2 3
23 Valve Over Lapping 0 1 2 3
24 Engine Over Running 0 1 2 3
25 Diesel Engine Knocking 0 1 2 3
P 26 Bolt Plastic Range 0 1 2 3
27 Bolt Elastic Range 0 1 2 3
E 28 FCD Piston 0 1 2 3
N 29 Aluminium Alloy Piston 0 1 2 3
30 Press Fit 0 1 2 3
G 31 Shrinking Fit 0 1 2 3
E 32
33
Angle Turning Methode
Torque Methode
0
0
1
1
2
2
3
3
T 34 Honning 0 1 2 3
35 Valve Grinding / Skuir 0 1 2 3
A 36 Cylinder Head Lapping 0 1 2 3
H 37 Torque Squence 0 1 2 3
38 Cast Number 0 1 2 3
U 39 Adhesive 0 1 2 3
A 40
41
Gasket Sealant
Lubricant
0
0
1
1
2
2
3
3
N 42 Coating Material 0 1 2 3
43 Bending 0 1 2 3
44 Tolerance 0 1 2 3
45 Standart Size 0 1 2 3
46 Standart Range 0 1 2 3
47 Standart Limit 0 1 2 3
48 Permissible Value 0 1 2 3
49 Roundness 0 1 2 3
50 Cylindricity 0 1 2 3
51 Radial Run-Out 0 1 2 3
52 Face Run-Out 0 1 2 3
53 End Play 0 1 2 3
54 Protusion 0 1 2 3
55 Free Length of Spring 0 1 2 3
56 Installed Length of Spring 0 1 2 3
57 Installed Load of Spring 0 1 2 3
58 Spring Pitch 0 1 2 3
59 Interference (Fitting Clearance) 0 1 2 3
60 Clearance 0 1 2 3
61 Counter Bore 0 1 2 3
62 Fillet Radius 0 1 2 3
63 Over Size 0 1 2 3
64 Under Size 0 1 2 3
65 Block Alignment 0 1 2 3
66 Valve Sinking 0 1 2 3
67 Bearing Crushing 0 1 2 3
68 Bead 0 1 2 3

SMD\TTC\27.05.02 C:\GDB\OVH-ENG.XLS PAGE 41

 AF-03-01/MLC/08/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Engine

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
II. STRUCTURE & FUNCTION
Menjelaskan struktur, fungsi dan cara kerja item-item sebagai berikut :
Air Intake & Exhaust System
1 Intake Valve 0 1 2 3
2 Exhaust Valve 0 1 2 3
3 Turbocharger 0 1 2 3
4 Valve Rotator 0 1 2 3
5 Ribbon Heater 0 1 2 3
6 Ejector Pipe 0 1 2 3
7 Evacuator Valve 0 1 2 3

Mechanism System
1 Cylinder Head Gasket 0 1 2 3
2 Cylinder Head 0 1 2 3
3 Rocker Arm 0 1 2 3
4 Cross Head 0 1 2 3
5 Half Collet 0 1 2 3
6 Valve Spring 0 1 2 3
7 Valve Stem 0 1 2 3
8 Valve Guide 0 1 2 3
9 Valve Seat 0 1 2 3
10 Push Rod 0 1 2 3
11 Cam Follower 0 1 2 3
12 Camshaft 0 1 2 3
13 Cylinder Liner 0 1 2 3
14 Piston 0 1 2 3
P 15 Ring Piston 0 1 2 3
16 Connecting Rod 0 1 2 3
E 17 Crank journal Bearing 0 1 2 3
N 18
19
Crankshaft
Main journal Bearing
0
0
1
1
2
2
3
3
G 20 Crankshaft Sleeve 0 1 2 3
E 21
22
Thrust Bearing
Timing Gear
0
0
1
1
2
2
3
3
T 23 Cylinder Block 0 1 2 3
24 Fly Wheel 0 1 2 3
A 25 Vibration Damper 0 1 2 3
H Cooling System
U 1 Thermostat 0 1 2 3
A 2
3
Water Pump
Cooling Fan
0
0
1
1
2
2
3
3
N 4 Fan Pulley 0 1 2 3
5 V-Belt 0 1 2 3

Lubricating System
1 Relief Valve 0 1 2 3
2 Regulator Valve 0 1 2 3
3 Safety Valve 0 1 2 3
4 By-pass Valve 0 1 2 3
5 Oil Pump 0 1 2 3
6 Oil Thermostat 0 1 2 3
7 Oil Cooler 0 1 2 3
8 Oil Pressure Switch 0 1 2 3
9 Piston Cooling Nozzle 0 1 2 3
10 Engine Oil Pan 0 1 2 3
11 Strainer 0 1 2 3

Fuel System
1 Fuel Injection Pump 0 1 2 3
2 Feed Pump 0 1 2 3
3 Priming Pump 0 1 2 3
4 Over Flow Valve 0 1 2 3
5 Nozzle 0 1 2 3
6 Gaustze Filter 0 1 2 3

Others
1 Engine Breather 0 1 2 3

SMD\TTC\27.05.02 C:\GDB\OVH-ENG.XLS PAGE 42

 AF-03-01/MLC/08/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Engine

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
III. TOOLS
Menjelaskan fungsi, aplikasi, dan satuan-satuan alat ukur berikut :
1 Inside Micrometer 0 1 2 3
2 Outside Micrometer 0 1 2 3
3 Depth Gauge 0 1 2 3
4 Plastic Gauge 0 1 2 3
5 Dial Gauge 0 1 2 3
6 Valve Cutter 0 1 2 3
7 Spring Tester 0 1 2 3
8 Spring Pusher 0 1 2 3
9 Feeler Gauge 0 1 2 3
10 Piston Holder 0 1 2 3
11 Ring Piston Tool 0 1 2 3
12 Piston Ring Groove Checker / Wear Gauge 0 1 2 3
13 Snap Ring Plier 0 1 2 3
14 Liner Puller 0 1 2 3
15 Liner Driver 0 1 2 3
16 Push Pull Tool 0 1 2 3
17 Block Alignment (Centering Bore) 0 1 2 3
18 Connecting Rod Bending Tool 0 1 2 3
19 Fillet Radius (R-Gauge) 0 1 2 3
20 Colour Checker 0 1 2 3
21 Magnetic Flaw Detector 0 1 2 3
22 Torque Wrench 0 1 2 3
23 Nozzle Tester 0 1 2 3
24 Straight Edge 0 1 2 3
25 Vernier Caliper 0 1 2 3

P IV. ASSEMBLE & DIS-ASSEMBLE

Menjelaskan prosedur assembling & disassembling komponen berikut :
E Air Intake & Exhaust System
N 1 Intake Valve 0 1 2 3
2 Exhaust Valve 0 1 2 3
G 3 Turbocharger 0 1 2 3
E 4
5
Valve Rotator
Ribbon Heater
0
0
1
1
2
2
3
3
T 6 Ejector Pipe 0 1 2 3
7 Evacuator Valve 0 1 2 3
A
H Mechanism System
1 Cylinder Head Gasket 0 1 2 3
U 2 Cylinder Head 0 1 2 3
A 3
4
Rocker Arm
Cross Head
0
0
1
1
2
2
3
3
N 5 Half Collet 0 1 2 3
6 Valve Spring 0 1 2 3
7 Valve Stem 0 1 2 3
8 Valve Guide 0 1 2 3
9 Valve Seat 0 1 2 3
10 Push Rod 0 1 2 3
11 Cam Follower 0 1 2 3
12 Camshaft 0 1 2 3
13 Cylinder Liner 0 1 2 3
14 Piston 0 1 2 3
15 Ring Piston 0 1 2 3
16 Connecting Rod 0 1 2 3
17 Crank journal Bearing 0 1 2 3
18 Crankshaft 0 1 2 3
19 Main journal Bearing 0 1 2 3
20 Crankshaft Sleeve 0 1 2 3
21 Thrust Bearing 0 1 2 3
22 Timing Gear 0 1 2 3
23 Cylinder Block 0 1 2 3
24 Fly Wheel 0 1 2 3
25 Vibration Damper 0 1 2 3

Cooling System
1 Thermostat 0 1 2 3
2 Water Pump 0 1 2 3
3 Cooling Fan 0 1 2 3
4 Fan Pulley 0 1 2 3
5 V-Belt 0 1 2 3

SMD\TTC\27.05.02 C:\GDB\OVH-ENG.XLS PAGE 43

 AF-03-01/MLC/08/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Engine

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
Lubricating System
1 Relief Valve 0 1 2 3
2 Regulator Valve 0 1 2 3
3 Safety Valve 0 1 2 3
4 By-pass Valve 0 1 2 3
5 Oil Pump 0 1 2 3
6 Oil Thermostat 0 1 2 3
7 Oil Cooler 0 1 2 3
8 Oil Pressure Switch 0 1 2 3
9 Piston Cooling Nozzle 0 1 2 3
10 Engine Oil Pan 0 1 2 3
11 Strainer 0 1 2 3
Fuel System
1 Fuel Injection Pump 0 1 2 3
2 Feed Pump 0 1 2 3
3 Priming Pump 0 1 2 3
4 Over Flow Valve 0 1 2 3
5 Nozzle 0 1 2 3
6 Gaustze Filter 0 1 2 3
Others
1 Engine Breather 0 1 2 3

V. INSPECTION ,MEASUREMENT & REUSABLE PART

Menjelaskan prosedure pemeriksaan, pengukuran dan reusable parts :
Air Intake & Exhaust System
1 Intake Valve 0 1 2 3
2 Exhaust Valve 0 1 2 3
3 Turbocharger 0 1 2 3
4 Valve Rotator 0 1 2 3
5 Ribbon Heater 0 1 2 3
P 6 Ejector Pipe 0 1 2 3
7 Evacuator Valve 0 1 2 3
E Mechanism System
N 1 Cylinder Head Gasket 0 1 2 3
2 Cylinder Head 0 1 2 3
G 3 Rocker Arm 0 1 2 3
E 4
5
Cross Head
Half Collet
0
0
1
1
2
2
3
3
T 6 Valve Spring 0 1 2 3
7 Valve Stem 0 1 2 3
A 8 Valve Guide 0 1 2 3
H 9 Valve Seat 0 1 2 3
10 Push Rod 0 1 2 3
U 11 Cam Follower 0 1 2 3
A 12
13
Camshaft
Cylinder Liner
0
0
1
1
2
2
3
3
N 14 Piston 0 1 2 3
15 Ring Piston 0 1 2 3
16 Connecting Rod 0 1 2 3
17 Crank journal Bearing 0 1 2 3
18 Crankshaft 0 1 2 3
19 Main journal Bearing 0 1 2 3
20 Crankshaft Sleeve 0 1 2 3
21 Thrust Bearing 0 1 2 3
22 Timing Gear 0 1 2 3
23 Cylinder Block 0 1 2 3
24 Fly Wheel 0 1 2 3
25 Vibration Damper 0 1 2 3
Cooling System
1 Thermostat 0 1 2 3
2 Water Pump 0 1 2 3
3 Cooling Fan 0 1 2 3
4 Fan Pulley 0 1 2 3
5 V-Belt 0 1 2 3
Lubricating System
1 Relief Valve 0 1 2 3
2 Regulator Valve 0 1 2 3
3 Safety Valve 0 1 2 3
4 By-pass Valve 0 1 2 3
5 Oil Pump 0 1 2 3
6 Oil Thermostat 0 1 2 3
7 Oil Cooler 0 1 2 3
8 Oil Pressure Switch 0 1 2 3
9 Piston Cooling Nozzle 0 1 2 3
10 Engine Oil Pan 0 1 2 3
11 Strainer 0 1 2 3

SMD\TTC\27.05.02 C:\GDB\OVH-ENG.XLS PAGE 44

 AF-03-01/MLC/08/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Engine

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

SMD\TTC\27.05.02 C:\GDB\OVH-ENG.XLS PAGE 45

 AF-03-01/MLC/08/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Engine

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
Fuel System
1 Fuel Injection Pump 0 1 2 3
2 Feed Pump 0 1 2 3
3 Priming Pump 0 1 2 3
P 4 Over Flow Valve 0 1 2 3
E 5 Nozzle 0 1 2 3

N 6 Gaustze Filter 0 1 2 3

G
E Others

T 1 Engine Breather 0 1 2 3

A
H VI. PARTS RECOMMENDATION
U Menjelaskan fungsi dokumen-dokumen berikut :

A 1 Standar Parts Overhaul 0 1 2 3

N 2 Parts and Service News 0 1 2 3

3 Guidance for Re-usable Parts 0 1 2 3
4 Publication Numbers pada Parts Book 0 1 2 3
5 Code-code pada Parts Book 0 1 2 3

SMD\TTC\27.05.02 C:\GDB\OVH-ENG.XLS PAGE 46

 AF-03-01/MLC/08/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Engine

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

I. DIS-ASSEMBLING
Melakukan / mengerjakan dis-assembling komponen berikut :
Air Intake & Exhaust System
1 Intake Valve 0 1 2 3
2 Exhaust Valve 0 1 2 3
3 Turbocharger 0 1 2 3
4 Valve Rotator 0 1 2 3
5 Ribbon Heater 0 1 2 3
6 Ejector Pipe 0 1 2 3
7 Evacuator Valve 0 1 2 3

Mechanism System
1 Cylinder Head Gasket 0 1 2 3
2 Cylinder Head 0 1 2 3
3 Rocker Arm 0 1 2 3
4 Cross Head 0 1 2 3
5 Half Collet 0 1 2 3
6 Valve Spring 0 1 2 3
7 Valve Stem 0 1 2 3
8 Valve Guide 0 1 2 3
9 Valve Seat 0 1 2 3
10 Push Rod 0 1 2 3
11 Cam Follower 0 1 2 3
12 Camshaft 0 1 2 3
13 Cylinder Liner 0 1 2 3
14 Piston 0 1 2 3
K 15 Ring Piston 0 1 2 3
E 16
17
Connecting Rod
Crank journal Bearing
0
0
1
1
2
2
3
3
T 18 Crankshaft 0 1 2 3
19 Main journal Bearing 0 1 2 3
E 20 Crankshaft Sleeve 0 1 2 3
R 21 Thrust Bearing 0 1 2 3
22 Timing Gear 0 1 2 3
A 23 Cylinder Block 0 1 2 3
M 24
25
Fly Wheel
Vibration Damper
0
0
1
1
2
2
3
3
P
Cooling System
I 1 Thermostat 0 1 2 3
L 2 Water Pump 0 1 2 3
3 Cooling Fan 0 1 2 3
A 4 Fan Pulley 0 1 2 3
N 5 V-Belt 0 1 2 3

Lubricating System
1 Relief Valve 0 1 2 3
2 Regulator Valve 0 1 2 3
3 Safety Valve 0 1 2 3
4 By-pass Valve 0 1 2 3
5 Oil Pump 0 1 2 3
6 Oil Thermostat 0 1 2 3
7 Oil Cooler 0 1 2 3
8 Oil Pressure Switch 0 1 2 3
9 Piston Cooling Nozzle 0 1 2 3
10 Engine Oil Pan 0 1 2 3
11 Strainer 0 1 2 3

Fuel System
1 Fuel Injection Pump 0 1 2 3
2 Feed Pump 0 1 2 3
3 Priming Pump 0 1 2 3
4 Over Flow Valve 0 1 2 3
5 Nozzle 0 1 2 3
6 Gaustze Filter 0 1 2 3

Others
1 Engine Breather 0 1 2 3

SMD\TTC\27.05.02 C:\GDB\OVH-ENG.XLS PAGE 47

 AF-03-01/MLC/08/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Engine

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

II. INSPECTION, MEASUREMENT & REUSABLE PART

Melakukan / mengerjakan pemeriksaan, pengukuran dan reusable part komponen berikut :
Air Intake & Exhaust System
1 Intake Valve 0 1 2 3
2 Exhaust Valve 0 1 2 3
3 Turbocharger 0 1 2 3
4 Valve Rotator 0 1 2 3
5 Ribbon Heater 0 1 2 3
6 Ejector Pipe 0 1 2 3
7 Evacuator Valve 0 1 2 3

Mechanism System
1 Cylinder Head Gasket 0 1 2 3
2 Cylinder Head 0 1 2 3
3 Rocker Arm 0 1 2 3
4 Cross Head 0 1 2 3
5 Half Collet 0 1 2 3
6 Valve Spring 0 1 2 3
7 Valve Stem 0 1 2 3
8 Valve Guide 0 1 2 3
9 Valve Seat 0 1 2 3
10 Push Rod 0 1 2 3
11 Cam Follower 0 1 2 3
12 Camshaft 0 1 2 3
13 Cylinder Liner 0 1 2 3
K 14
15
Piston
Ring Piston
0
0
1
1
2
2
3
3
E 16 Connecting Rod 0 1 2 3
T 17
18
Crank journal Bearing
Crankshaft
0
0
1
1
2
2
3
3
E 19 Main journal Bearing 0 1 2 3
20 Crankshaft Sleeve 0 1 2 3
R 21 Thrust Bearing 0 1 2 3
A 22 Timing Gear 0 1 2 3
23 Cylinder Block 0 1 2 3
M 24 Fly Wheel 0 1 2 3
P 25 Vibration Damper 0 1 2 3

I Cooling System
1 Thermostat 0 1 2 3
L 2 Water Pump 0 1 2 3
A 3 Cooling Fan 0 1 2 3
4 Fan Pulley 0 1 2 3
N 5 V-Belt 0 1 2 3

Lubricating System
1 Relief Valve 0 1 2 3
2 Regulator Valve 0 1 2 3
3 Safety Valve 0 1 2 3
4 By-pass Valve 0 1 2 3
5 Oil Pump 0 1 2 3
6 Oil Thermostat 0 1 2 3
7 Oil Cooler 0 1 2 3
8 Oil Pressure Switch 0 1 2 3
9 Piston Cooling Nozzle 0 1 2 3
10 Engine Oil Pan 0 1 2 3
11 Strainer 0 1 2 3

Fuel System
1 Fuel Injection Pump 0 1 2 3
2 Feed Pump 0 1 2 3
3 Priming Pump 0 1 2 3
4 Over Flow Valve 0 1 2 3
5 Nozzle 0 1 2 3
6 Gaustze Filter 0 1 2 3

Others
1 Engine Breather 0 1 2 3

SMD\TTC\27.05.02 C:\GDB\OVH-ENG.XLS PAGE 48

 AF-03-01/MLC/08/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Engine

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
III. PARTS RECOMMENDATION
Melakukan / mengerjakan pengorderan parts komponen berikut :
1 Cylinder Head Group 0 1 2 3
2 Cylinder Block Group 0 1 2 3
3 Fuel System 0 1 2 3
4 Cooling System 0 1 2 3
5 Lubricating System 0 1 2 3
6 Engine Related Parts 0 1 2 3
(Melakukan Sesuai dengan QA-5 / PSN, SPO, Part Book)

IV. ASSEMBLY
Melakukan / mengerjakan assembling komponen berikut :
Air Intake & Exhaust System
1 Intake Valve 0 1 2 3
2 Exhaust Valve 0 1 2 3
3 Turbocharger 0 1 2 3
4 Valve Rotator 0 1 2 3
5 Ribbon Heater 0 1 2 3
6 Ejector Pipe 0 1 2 3
7 Evacuator Valve 0 1 2 3

Mechanism System
1 Cylinder Head Gasket 0 1 2 3
2 Cylinder Head 0 1 2 3
3 Rocker Arm 0 1 2 3
4 Cross Head 0 1 2 3
5 Half Collet 0 1 2 3
6 Valve Spring 0 1 2 3
K 7 Valve Stem 0 1 2 3
E 8
9
Valve Guide
Valve Seat
0
0
1
1
2
2
3
3
T 10 Push Rod 0 1 2 3
E 11
12
Cam Follower
Camshaft
0
0
1
1
2
2
3
3
R 13 Cylinder Liner 0 1 2 3
14 Piston 0 1 2 3
A 15 Ring Piston 0 1 2 3
M 16 Connecting Rod 0 1 2 3
17 Crank journal Bearing 0 1 2 3
P 18 Crankshaft 0 1 2 3
I 19
20
Main journal Bearing
Crankshaft Sleeve
0
0
1
1
2
2
3
3
L 21 Thrust Bearing 0 1 2 3
A 22
23
Timing Gear
Cylinder Block
0
0
1
1
2
2
3
3
N 24 Fly Wheel 0 1 2 3
25 Vibration Damper 0 1 2 3
Cooling System
1 Thermostat 0 1 2 3
2 Water Pump 0 1 2 3
3 Cooling Fan 0 1 2 3
4 Fan Pulley 0 1 2 3
5 V-Belt 0 1 2 3
Lubricating System
1 Relief Valve 0 1 2 3
2 Regulator Valve 0 1 2 3
3 Safety Valve 0 1 2 3
4 By-pass Valve 0 1 2 3
5 Oil Pump 0 1 2 3
6 Oil Thermostat 0 1 2 3
7 Oil Cooler 0 1 2 3
8 Oil Pressure Switch 0 1 2 3
9 Piston Cooling Nozzle 0 1 2 3
10 Engine Oil Pan 0 1 2 3
11 Strainer 0 1 2 3
Fuel System
1 Fuel Injection Pump 0 1 2 3
2 Feed Pump 0 1 2 3
3 Priming Pump 0 1 2 3
4 Over Flow Valve 0 1 2 3
5 Nozzle 0 1 2 3
6 Gaustze Filter 0 1 2 3
Others
1 Engine Breather 0 1 2 3

SMD\TTC\27.05.02 C:\GDB\OVH-ENG.XLS PAGE 49

 AF-03-01/MLC/08/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Engine

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
V. TESTING, ADJUSTING & TROUBLESHOOTING
Melakukan / mengerjakan pengetesan, analisa dan penyetelan item berikut :
1 Valve Clearance 0 1 2 3
K 2 Injection Timing 0 1 2 3
E 3 Nozzle Injection Pressure 0 1 2 3
T 4 Belt Tension 0 1 2 3

E 5 Setting nozzle pressure tidak tercapai 0 1 2 3

R 6 Rotating torque terlalu besar 0 1 2 3

7 End play crankshaft terlalu kecil 0 1 2 3
A 8 Engine susah hidup 0 1 2 3
M 9 Engine oil pressure terlalu rendah 0 1 2 3
P 10 Engine knocking 0 1 2 3
I 11 Engine hunting 0 1 2 3

L 12 Engine overheating 0 1 2 3

A 13 Exhaust temperature terlalu tinggi 0 1 2 3

14 Exhaust gas colour abnormal 0 1 2 3
N 15 Blow-by pressure terlalu tinggi 0 1 2 3
16 Boost pressure terlalu rendah 0 1 2 3

SMD\TTC\27.05.02 C:\GDB\OVH-ENG.XLS PAGE 50

 AF-03-27/MLC/09/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Hydroshift Transmission

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
I. TECHNICAL TERM
Menjelaskan pengertian/istilah item-item berikut :
1 Counter Shaft Type Transmission 0 1 2 3
2 Planettary Gear Type Transmission 0 1 2 3
3 Single Pinion Type 0 1 2 3
4 Double Pinion Type 0 1 2 3
5 Gear Ratio 0 1 2 3
6 Over Drive Transmission 0 1 2 3
7 Direct Drive Transmission 0 1 2 3
8 Gear Shifting 0 1 2 3
9 Gear Meshing 0 1 2 3
13 Modulating Time 0 1 2 3
14 Filling Time 0 1 2 3
15 Build Up Time 0 1 2 3
16 Initial Pressure 0 1 2 3
17 Setting Pressure 0 1 2 3
18 Discharge of Pump 0 1 2 3
19 Vibration Sleeve 0 1 2 3
20 Press Fit 0 1 2 3
21 Shrink Fit 0 1 2 3
22 Sliding Portion 0 1 2 3
23 Forcing Screw (Jack Bolt) 0 1 2 3
24 Eye Bolt 0 1 2 3
25 Guide Pin 0 1 2 3
26 Dowel Pin 0 1 2 3
27 Tie Bolt 0 1 2 3
28 Wave Spring 0 1 2 3
29 Thread Tigthener, LT 0 1 2 3
30 Liquid Gasket, LG 0 1 2 3
31 Standard Size 0 1 2 3
P 32 Standard Clearance 0 1 2 3
E 33
34
Clearance Limit
Wear Limit
0
0
1
1
2
2
3
3
N 35 Tolerance 0 1 2 3
36 Backlash 0 1 2 3
G 37 Piston Stroke 0 1 2 3
E 38 Thickness of Disc 0 1 2 3
39 Distortion of Disc 0 1 2 3
T 40 Free Length of Spring 0 1 2 3
A 41
42
Instalation Length of Spring
Instalation Load of Spring
0
0
1
1
2
2
3
3
H 43 Disc Wrap 0 1 2 3
U 44
45
Dish of Disc
Dis-colouration
0
0
1
1
2
2
3
3
A 46 Bending 0 1 2 3
47 Pitting 0 1 2 3
N 48 Chipping 0 1 2 3
49 Scratch 0 1 2 3
50 Crack 0 1 2 3
51 Twist 0 1 2 3

II. STRUCTURE & FUNCTION

Menjelaskan struktur, fungsi dan cara kerja item-item sebagai berikut :
1 Transmission Case 0 1 2 3
2 Rotary Clutch 0 1 2 3
3 Planetary Clutch 0 1 2 3
4 Modulating Valve 0 1 2 3
5 Quick Return Valve 0 1 2 3
6 Pilot Reducing Valve 0 1 2 3
7 Priority Valve 0 1 2 3
8 Inching Valve 0 1 2 3
9 Directional Valve 0 1 2 3
10 Speed Valve 0 1 2 3
11 Cut-Off Valve 0 1 2 3
12 Lubricating Valve 0 1 2 3
13 Emergency Manual Spool 0 1 2 3
14 Transmission Speed Sensor 0 1 2 3
15 Transmission Oil Temperature Sensor 0 1 2 3
16 Transmission Oil Cooler 0 1 2 3
17 Transmission Solenoid Valve 0 1 2 3
18 Transfer 0 1 2 3
19 Power Take Off 0 1 2 3
20 Parking Brake Pad 0 1 2 3
21 Input Shaft 0 1 2 3
22 Output Shaft 0 1 2 3

SMD\TTC\27.05.02 C:\GDB\OVH-TF.XLS PAGE 51

 AF-03-27/MLC/09/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Hydroshift Transmission

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

III. TOOLS
Menjelaskan fungsi, aplikasi, dan satuan alat ukur berikut :
1 Inside Micrometer 0 1 2 3
2 Outside Micrometer 0 1 2 3
3 Depth Gauge 0 1 2 3
4 Dial Gauge 0 1 2 3
5 Feeler Gauge 0 1 2 3
6 Colour Cheker 0 1 2 3
7 Torque Wrench 0 1 2 3
8 Spring Tester 0 1 2 3
9 Snap Ring Plier 0 1 2 3
10 Straight Edge 0 1 2 3
11 Push Pull Scale 0 1 2 3
12 Oil Leak Tester 0 1 2 3
13 Levelling Block / Measuring Table 0 1 2 3
14 Vernier Caliper 0 1 2 3

IV. ASSEMBLE & DIS-ASSEMBLE

Menjelaskan prosedure assembling & disassembling komponen berikut :
1 Tranmission Case 0 1 2 3
2 Rotary Clutch 0 1 2 3
3 Planetary Clutch 0 1 2 3
4 Modulating Valve 0 1 2 3
5 Quick Return Valve 0 1 2 3
6 Pilot Reducing Valve 0 1 2 3
7 Priority Valve 0 1 2 3
8 Inching Valve 0 1 2 3
9 Directional Valve 0 1 2 3
P 10 Speed Valve 0 1 2 3
E 11
12
Cut-Off Valve
Lubricating Valve
0
0
1
1
2
2
3
3
N 13 Emergency Manual Spool 0 1 2 3
14 Transmission Oil Cooler 0 1 2 3
G 15 Transfer 0 1 2 3
E 16 Power Take Off 0 1 2 3
17 Parking Brake Pad 0 1 2 3
T 18 Input Shaft 0 1 2 3
A 19 Output Shaft 0 1 2 3

H V. INSPECTION ,MEASUREMENT & REUSABLE PART

U Menjelaskan prosedure pemeriksaan, pengukuran dan reusable part komponen berikut :
1 Transmission Case 0 1 2 3
A 2 Rotary Clutch 0 1 2 3
N 3
4
Planetary Clutch
Modulating Valve
0
0
1
1
2
2
3
3
5 Quick Return Valve 0 1 2 3
6 Pilot Reducing Valve 0 1 2 3
7 Priority Valve 0 1 2 3
8 Inching Valve 0 1 2 3
9 Directional Valve 0 1 2 3
10 Speed Valve 0 1 2 3
11 Cut-Off Valve 0 1 2 3
12 Lubricating Valve 0 1 2 3
13 Emergency Manual Spool 0 1 2 3
14 Transmission Speed Sensor 0 1 2 3
15 Transmission Oil Temperature Sensor 0 1 2 3
16 Transmission Oil Cooler 0 1 2 3
17 Transmission Solenoid Valve 0 1 2 3
18 Transfer 0 1 2 3
19 Power Take Off 0 1 2 3
20 Parking Brake Pad 0 1 2 3
21 Input Shaft 0 1 2 3
22 Output Shaft 0 1 2 3

VI. PARTS RECOMMENDATION

Menjelaskan fungsi dokumen-dokumen berikut :
1 Standar Parts Overhaul 0 1 2 3
2 Parts and Service News 0 1 2 3
3 Re-usable Parts 0 1 2 3
4 Publication Numbers pada Parts Book 0 1 2 3
5 Code-code pada Parts Book 0 1 2 3

I. DIS-ASSEMBLING

SMD\TTC\27.05.02 C:\GDB\OVH-TF.XLS PAGE 52

 AF-03-27/MLC/09/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Hydroshift Transmission

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
Melakukan / mengerjakan dis-assembling komponen berikut :
1 Tranmission Case 0 1 2 3
2 Rotary Clutch 0 1 2 3
3 Planetary Clutch 0 1 2 3
4 Modulating Valve 0 1 2 3
5 Quick Return Valve 0 1 2 3
6 Pilot Reducing Valve 0 1 2 3
7 Priority Valve 0 1 2 3
8 Inching Valve 0 1 2 3
9 Directional Valve 0 1 2 3
10 Speed Valve 0 1 2 3
11 Cut-Off Valve 0 1 2 3
12 Lubricating Valve 0 1 2 3
13 Emergency Manual Spool 0 1 2 3
14 Transmission Oil Cooler 0 1 2 3
15 Transfer 0 1 2 3
16 Power Take Off 0 1 2 3
17 Parking Brake Pad 0 1 2 3
18 Input Shaft 0 1 2 3
19 Output Shaft 0 1 2 3
K
(Melakukan Sesuai dengan QA-6 / Shop Manual)
E
T II. INSPECTION, MEASUREMENT & REUSABLE PART
Melakukan / mengerjakan pemeriksaan, pengukuran & reusable part komponen berikut :
E 1 Transmission Case 0 1 2 3
R 2 Rotary Clutch 0 1 2 3
3 Planetary Clutch 0 1 2 3
A 4 Modulating Valve 0 1 2 3
M 5
6
Quick Return Valve
Pilot Reducing Valve
0
0
1
1
2
2
3
3
P 7 Priority Valve 0 1 2 3
I 8
9
Inching Valve
Directional Valve
0
0
1
1
2
2
3
3
L 10 Speed Valve 0 1 2 3
11 Cut-Off Valve 0 1 2 3
A 12 Lubricating Valve 0 1 2 3
N 13 Emergency Manual Spool 0 1 2 3
14 Transmission Speed Sensor 0 1 2 3
15 Transmission Oil Temperature Sensor 0 1 2 3
16 Transmission Oil Cooler 0 1 2 3
17 Transmission Solenoid Valve 0 1 2 3
18 Transfer 0 1 2 3
19 Power Take Off 0 1 2 3
20 Parking Brake Pad 0 1 2 3
21 Input Shaft 0 1 2 3
22 Output Shaft 0 1 2 3

(Melakukan Sesuai dengan QA-5 / Shop Manual)

III. PARTS RECOMMENDATION

Melakukan / mengerjakan pengorderan parts komponen berikut :
1 Transfer 0 1 2 3
2 Power Take Off 0 1 2 3
3 Hydroshift Transmission 0 1 2 3
4 Transmission Control Valve 0 1 2 3

(Melakukan sesuai dengan SPO, PSN dan Reusable Part)

IV. ASSEMBLY
Melakukan / mengerjakan assembling komponen berikut :
1 Transmission Case 0 1 2 3
2 Rotary Clutch 0 1 2 3
3 Planetary Clutch 0 1 2 3
4 Modulating Valve 0 1 2 3
5 Quick Return Valve 0 1 2 3
6 Pilot Reducing Valve 0 1 2 3
7 Priority Valve 0 1 2 3
K 8 Inching Valve 0 1 2 3
E 9
10
Directional Valve
Speed Valve
0
0
1
1
2
2
3
3
T 11 Cut-Off Valve 0 1 2 3
12 Lubricating Valve 0 1 2 3
E 13 Emergency Manual Spool 0 1 2 3
R
ASMD\TTC\27.05.02 C:\GDB\OVH-TF.XLS PAGE 53

M
 AF-03-27/MLC/09/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
K
E
Component : Hydroshift Transmission
T NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
E DAN KETERAMPILAN
KOMPETENSI
R 14 Transmission Speed Sensor 0 1 2 3
15 Transmission Oil Temperature Sensor 0 1 2 3
A 16 Transmission Oil Cooler 0 1 2 3
M 17
18
Transmission Solenoid Valve
Transfer
0
0
1
1
2
2
3
3
P 19 Power Take Off 0 1 2 3
I 20
21
Parking Brake Pad
Input Shaft
0
0
1
1
2
2
3
3
L 22 Output Shaft 0 1 2 3

A (Melakukan Sesuai dengan QA-4 / Shop Manual)

N
V. TESTING, ADJUSTING & TROUBLESHOOTING
Melakukan / mengerjakan pengetesan, analisa dan penyetelan item berikut :
1 Piston stroke 0 1 2 3
2 Transmission Oil Pressure terlalu rendah 0 1 2 3
3 Transmission Clutch Pressure terlalu rendah 0 1 2 3
4 Inching Oil Pressure tidak standart 0 1 2 3
5 Abnormal noise 0 1 2 3
6 Tidak mau shifting 0 1 2 3

SMD\TTC\27.05.02 C:\GDB\OVH-TF.XLS PAGE 54

 AF-03-28/MLC/10/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Final Drive, Tandem Drive, Bake & Frame

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

I. TECHNICAL TERM
Menjelaskan pengertian/istilah item-item berikut :
DIFFERENTIAL
1 Differential 0 1 2 3
3 Differential Lock 0 1 2 3
4 Plain Bevel Gear 0 1 2 3
5 Spiral Bevel Gear 0 1 2 3
6 Hypoid Bevel Gear 0 1 2 3
7 Adendum 0 1 2 3
8 Dedendum 0 1 2 3
9 Big End 0 1 2 3
10 Small End 0 1 2 3
11 Convex face of tooth 0 1 2 3
12 Concave face of tooth 0 1 2 3
13 Pre Load 0 1 2 3
14 Backlash 0 1 2 3
15 Tooth Contact 0 1 2 3
16 Toe Contact 0 1 2 3
17 Heel Contact 0 1 2 3
18 Width of Contact 0 1 2 3
19 Centre of Tooth Contact 0 1 2 3
FINAL DRIVE
1 Semi Floating Type 0 1 2 3
2 Planettary Gear Type 0 1 2 3
3 Tandem Drive Type 0 1 2 3
4 Gear Ratio 0 1 2 3
5 Single Stage Reduction 0 1 2 3
6 Splash Type Lubrication 0 1 2 3
BRAKE SYSTEM
1 Air Control System 0 1 2 3
2 Clutch Brake Type 0 1 2 3
3 Disc Brake Type 0 1 2 3
FRONT AXLE
1 Camber 0 1 2 3
P 2
3
King Pin Inclination
Toe-in
0
0
1
1
2
2
3
3
E 4 Dead Axle (Non-Driving Axle) 0 1 2 3
5 Conventional Type Hub 0 1 2 3
N 6 Disc wheel Type 0 1 2 3
G 7 Spoke Wheel Type
GENERAL
0 1 2 3

E 1 Press Fit 0 1 2 3
T 2
3
Mating Plate
Dowel Pin
0
0
1
1
2
2
3
3
A 4 Fuse Wire 0 1 2 3
5 Red Lead 0 1 2 3
H 6 Adhesive, LT 0 1 2 3
U 7
8
Liquid Gasket, LG
Anti Friction, LM-P
0
0
1
1
2
2
3
3
A 9 Coating Material 0 1 2 3
10 Acces Position 0 1 2 3
N 11 Aligning 0 1 2 3
12 Cleaning 0 1 2 3
13 Contact Surface 0 1 2 3
14 Squeeze 0 1 2 3
15 UP mark 0 1 2 3
16 Mating Surface 0 1 2 3
17 Notch of section 0 1 2 3
18 Standard Size 0 1 2 3
19 Repair Limit 0 1 2 3
20 Tolerance 0 1 2 3
21 Backlash 0 1 2 3
22 Preload 0 1 2 3
23 Starting Torque 0 1 2 3
24 Thickness of Disc 0 1 2 3
25 Distortion of Disc 0 1 2 3
26 Deflection of Disc 0 1 2 3
27 Dish of Disc 0 1 2 3
28 Disc Warp 0 1 2 3
29 Bending 0 1 2 3
30 Roughness 0 1 2 3
31 Scracth 0 1 2 3
32 Pitting 0 1 2 3
33 Extension of Chain 0 1 2 3
34 Starting torque 0 1 2 3
35 Free Length Of Spring 0 1 2 3
36 Installed length of Spring 0 1 2 3
37 Installed load of Spring 0 1 2 3
38 Play of rod in axial direction 0 1 2 3
39 Installed dimension of rod 0 1 2 3
40 Leaking 0 1 2 3
41 Chipping 0 1 2 3
42 Standart Clearance 0 1 2 3
43 Standart Thickness 0 1 2 3

SMD\TTC\28.05.02 C:\GDB\OVH-F/D,Td,Brk,Fr.XLS PAGE 55

 AF-03-28/MLC/10/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Final Drive, Tandem Drive, Bake & Frame

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
44 Toe-in 0 1 2 3
45 Camber 0 1 2 3

II. STRUCTURE & FUNCTION

Menjelaskan struktur, fungsi dan cara kerja item-item sebagai berikut :
DIFFERENTIAL
1 Differential Lock 0 1 2 3
2 Differential Pinion Assy 0 1 2 3
3 Bevel gear 0 1 2 3
4 Side Gear 0 1 2 3
5 Axle Shaft 0 1 2 3
6 Cup Bearing 0 1 2 3
7 Cone Bearing 0 1 2 3
8 Tapper Roller Bearing 0 1 2 3
9 Shim 0 1 2 3

FINAL DRIVE
1 Sun gear 0 1 2 3
2 Ring gear 0 1 2 3
3 Planettary carrier 0 1 2 3
4 Sprocket 0 1 2 3
5 Chain 0 1 2 3
6 Tandem case 0 1 2 3
7 Breather 0 1 2 3

AIR & BRAKE SYSTEM

1 Air Compressor 0 1 2 3
2 Unloader Valve 0 1 2 3
3 Delivery Valve 0 1 2 3
4 Air Dryer 0 1 2 3
5 Air Pressure Governor 0 1 2 3
6 Safety Valve 0 1 2 3
7 Brake Valve 0 1 2 3
8 Check Valve 0 1 2 3
9 Exhaust Valve 0 1 2 3
10 Automatic Drain Valve 0 1 2 3
11 Spring Cylinder 0 1 2 3
P 12 Slack Adjuster 0 1 2 3
E FRONT AXLE
N 1 King Pin 0 1 2 3
2 Center Pin 0 1 2 3
G 3 Ball Joint 0 1 2 3
E 4 Hub shaft 0 1 2 3
5 Leaning Rod 0 1 2 3
T 6 Tie Rod 0 1 2 3
A 7 Turn Buckle 0 1 2 3

H III. TOOLS
U Menjelaskan fungsi, aplikasi, dan satuan-satuan alat ukur berikut :
1 Torque Wrench 0 1 2 3
A 2 Push Pull Scale 0 1 2 3
N 3
4
Dial Gauge
Depth Gauge
0
0
1
1
2
2
3
3
5 Snap Ring Plier 0 1 2 3
6 Push Tool 0 1 2 3
7 Chain Puller 0 1 2 3
8 Convex Scale 0 1 2 3
9 Vernier Caliper 0 1 2 3
10 Spring Cylinder Repair Stand 0 1 2 3
11 Feeler gauge 0 1 2 3
12 Spring Tester 0 1 2 3
13 Ruler 0 1 2 3
14 Inside Micrometer 0 1 2 3
15 Outside Micrometer 0 1 2 3
16 Camber Gauge 0 1 2 3

IV. ASSEMBLE & DIS-ASSEMBLE

Menjelaskan prosedur assembling & disassembling komponen berikut :
DIFFERENTIAL
1 Differential Lock 0 1 2 3
2 Differential Pinion Assy 0 1 2 3
3 Bevel gear 0 1 2 3
4 Side Gear 0 1 2 3
5 Axle Shaft 0 1 2 3
6 Cup Bearing 0 1 2 3
7 Cone Bearing 0 1 2 3
8 Tapper Roller Bearing 0 1 2 3
9 Shim 0 1 2 3
FINAL DRIVE
1 Sun gear 0 1 2 3

SMD\TTC\28.05.02 C:\GDB\OVH-F/D,Td,Brk,Fr.XLS PAGE 56

 AF-03-28/MLC/10/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Final Drive, Tandem Drive, Bake & Frame

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
2 Ring gear 0 1 2 3
3 Planettary carrier 0 1 2 3
4 Sprocket 0 1 2 3
5 Chain 0 1 2 3
6 Tandem case 0 1 2 3
7 Breather 0 1 2 3
AIR & BRAKE SYSTEM
1 Air Compressor 0 1 2 3
2 Unloader Valve 0 1 2 3
3 Delivery Valve 0 1 2 3
4 Air Dryer 0 1 2 3
5 Air Pressure Governor 0 1 2 3
6 Safety Valve 0 1 2 3
7 Brake Valve 0 1 2 3
8 Check Valve 0 1 2 3
9 Exhaust Valve 0 1 2 3
10 Automatic Drain Valve 0 1 2 3
11 Spring Cylinder 0 1 2 3
12 Slack Adjuster 0 1 2 3

FRONT AXLE
1 King Pin 0 1 2 3
2 Center Pin 0 1 2 3
3 Ball Joint 0 1 2 3
4 Hub shaft 0 1 2 3
5 Leaning Rod 0 1 2 3
6 Tie Rod 0 1 2 3
7 Turn Buckle 0 1 2 3

V. INSPECTION ,MEASUREMENT & REUSABLE PART

Menjelaskan prosedure pemeriksaan dan pengukuran dan reusable part komponen berikut :
DIFFERENTIAL
1 Differential Lock 0 1 2 3
2 Differential Pinion Assy 0 1 2 3
3 Bevel gear 0 1 2 3
4 Side Gear 0 1 2 3
P 5 Axle Shaft 0 1 2 3
E 6 Cup Bearing 0 1 2 3
7 Cone Bearing 0 1 2 3
N 8 Tapper Roller Bearing 0 1 2 3
G 9 Shim 0 1 2 3

E FINAL DRIVE
1 Sun gear 0 1 2 3
T 2 Ring gear 0 1 2 3
A 3 Planettary carrier 0 1 2 3
4 Sprocket 0 1 2 3
H 5 Chain 0 1 2 3
U 6
7
Tandem case
Breather
0
0
1
1
2
2
3
3
A
N 1 Air Compressor
AIR & BRAKE SYSTEM
0 1 2 3
2 Unloader Valve 0 1 2 3
3 Delivery Valve 0 1 2 3
4 Air Dryer 0 1 2 3
5 Air Pressure Governor 0 1 2 3
6 Safety Valve 0 1 2 3
7 Brake Valve 0 1 2 3
8 Check Valve 0 1 2 3
9 Exhaust Valve 0 1 2 3
10 Automatic Drain Valve 0 1 2 3
11 Spring Cylinder 0 1 2 3
12 Slack Adjuster 0 1 2 3

FRONT AXLE
1 King Pin 0 1 2 3
2 Center Pin 0 1 2 3
3 Ball Joint 0 1 2 3
4 Hub shaft 0 1 2 3
5 Leaning Rod 0 1 2 3
6 Tie Rod 0 1 2 3
7 Turn Buckle 0 1 2 3

VI. PARTS RECOMMENDATION

Menjelaskan fungsi dokumen-dokumen berikut :
1 Standar Parts Overhaul 0 1 2 3
2 Parts and Service News 0 1 2 3
3 Re-usable Parts 0 1 2 3
4 Publication Numbers pada Parts Book 0 1 2 3
5 Code-code pada Parts Book 0 1 2 3

SMD\TTC\28.05.02 C:\GDB\OVH-F/D,Td,Brk,Fr.XLS PAGE 57

 AF-03-28/MLC/10/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Final Drive, Tandem Drive, Bake & Frame

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

I. DIS-ASSEMBLING
Melakukan / mengerjakan dis-assembling komponen berikut :
DIFFERENTIAL
1 Differential Lock 0 1 2 3
2 Differential Pinion Assy 0 1 2 3
3 Bevel gear 0 1 2 3
4 Side Gear 0 1 2 3
5 Axle Shaft 0 1 2 3
6 Cup Bearing 0 1 2 3
7 Cone Bearing 0 1 2 3
8 Tapper Roller Bearing 0 1 2 3
9 Shim 0 1 2 3

FINAL DRIVE
1 Sun gear 0 1 2 3
2 Ring gear 0 1 2 3
3 Planettary carrier 0 1 2 3
4 Sprocket 0 1 2 3
5 Chain 0 1 2 3
6 Tandem case 0 1 2 3
7 Breather 0 1 2 3

AIR & BRAKE SYSTEM

1 Air Compressor 0 1 2 3
2 Unloader Valve 0 1 2 3
3 Delivery Valve 0 1 2 3
4 Air Dryer 0 1 2 3
5 Air Pressure Governor 0 1 2 3
6 Safety Valve 0 1 2 3
7 Brake Valve 0 1 2 3
8 Check Valve 0 1 2 3
9 Exhaust Valve 0 1 2 3
K 10
11
Automatic Drain Valve
Spring Cylinder
0
0
1
1
2
2
3
3
E 12 Slack Adjuster 0 1 2 3

T FRONT AXLE
E 1 King Pin 0 1 2 3
2 Center Pin 0 1 2 3
R 3 Ball Joint 0 1 2 3
A 4
5
Hub shaft
Leaning Rod
0
0
1
1
2
2
3
3
M 6 Tie Rod 0 1 2 3
7 Turn Buckle 0 1 2 3
P
I (Melakukan sesuai dengan QA-6 / Shop Manual)

L II. INSPECTION, MEASUREMENT & REUSABLE PART

A Melakukan / mengerjakan pemeriksaan, pengukuran & reusable part komponen berikut :
DIFFERENTIAL
N 1 Differential Lock 0 1 2 3
2 Differential Pinion Assy 0 1 2 3
3 Bevel gear 0 1 2 3
4 Side Gear 0 1 2 3
5 Axle Shaft 0 1 2 3
6 Cup Bearing 0 1 2 3
7 Cone Bearing 0 1 2 3
8 Tapper Roller Bearing 0 1 2 3
9 Shim 0 1 2 3

FINAL DRIVE
1 Sun gear 0 1 2 3
2 Ring gear 0 1 2 3
3 Planettary carrier 0 1 2 3
4 Sprocket 0 1 2 3
5 Chain 0 1 2 3
6 Tandem case 0 1 2 3
7 Breather 0 1 2 3

AIR & BRAKE SYSTEM

1 Air Compressor 0 1 2 3
2 Unloader Valve 0 1 2 3
3 Delivery Valve 0 1 2 3
4 Air Dryer 0 1 2 3
5 Air Pressure Governor 0 1 2 3
6 Safety Valve 0 1 2 3
7 Brake Valve 0 1 2 3
8 Check Valve 0 1 2 3
9 Exhaust Valve 0 1 2 3
10 Automatic Drain Valve 0 1 2 3
11 Spring Cylinder 0 1 2 3

SMD\TTC\28.05.02 C:\GDB\OVH-F/D,Td,Brk,Fr.XLS PAGE 58

 AF-03-28/MLC/10/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Final Drive, Tandem Drive, Bake & Frame

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
12 Slack Adjuster 0 1 2 3

FRONT AXLE
1 King Pin 0 1 2 3
2 Center Pin 0 1 2 3
3 Ball Joint 0 1 2 3
4 Hub shaft 0 1 2 3
5 Leaning Rod 0 1 2 3
6 Tie Rod 0 1 2 3
7 Turn Buckle 0 1 2 3

(Melakukan sesuai dengan QA-5 / Shop Manual)

III. PARTS RECOMMENDATION

Melakukan / mengerjakan pengorderan parts komponen berikut :
1 Differential 0 1 2 3
2 Final Drive 0 1 2 3
3 Tandem Drive 0 1 2 3
4 Air & Brake System 0 1 2 3
5 Front Axle 0 1 2 3

(Melakukan sesuai dengan QA-5 / PSN, SPO, Part Book)

IV. ASSEMBLY
Melakukan / mengerjakan assembling komponen berikut :
DIFFERENTIAL
1 Differential Lock 0 1 2 3
2 Differential Pinion Assy 0 1 2 3
3 Bevel gear 0 1 2 3
4 Side Gear 0 1 2 3
5 Axle Shaft 0 1 2 3
6 Cup Bearing 0 1 2 3
7 Cone Bearing 0 1 2 3
8 Tapper Roller Bearing 0 1 2 3
9 Shim 0 1 2 3
K
E 1 Sun gear
FINAL DRIVE
0 1 2 3
T 2 Ring gear 0 1 2 3
3 Planettary carrier 0 1 2 3
E 4 Sprocket 0 1 2 3
R 5 Chain 0 1 2 3
6 Tandem case 0 1 2 3
A 7 Breather 0 1 2 3
M AIR & BRAKE SYSTEM
P 1 Air Compressor 0 1 2 3
2 Unloader Valve 0 1 2 3
I 3 Delivery Valve 0 1 2 3
L 4 Air Dryer 0 1 2 3
5 Air Pressure Governor 0 1 2 3
A 6 Safety Valve 0 1 2 3
N 7
8
Brake Valve
Check Valve
0
0
1
1
2
2
3
3
9 Exhaust Valve 0 1 2 3
10 Automatic Drain Valve 0 1 2 3
11 Spring Cylinder 0 1 2 3
12 Slack Adjuster 0 1 2 3

FRONT AXLE
1 King Pin 0 1 2 3
2 Center Pin 0 1 2 3
3 Ball Joint 0 1 2 3
4 Hub shaft 0 1 2 3
5 Leaning Rod 0 1 2 3
6 Tie Rod 0 1 2 3
7 Turn Buckle 0 1 2 3

(Melakukan sesuai dengan QA-4 / Shop Manual)

V. TESTING, ADJUSTING & TROUBLESHOOTING

Melakukan / mengerjakan pengetesan, analisa dan penyetelan item berikut :
1 Preload 0 1 2 3
2 Backlash 0 1 2 3
3 Tooth Contact 0 1 2 3
4 Rotating torque 0 1 2 3
5 Air pressure 0 1 2 3
6 Toe-in 0 1 2 3
7 Tire Run-out 0 1 2 3
8 Wheel brake piston function 0 1 2 3
9 Differential abnormal noise 0 1 2 3

SMD\TTC\28.05.02 C:\GDB\OVH-F/D,Td,Brk,Fr.XLS PAGE 59

 AF-03-28/MLC/10/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Final Drive, Tandem Drive, Bake & Frame

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
10 Differential lock tidak berfungsi 0 1 2 3
11 Differential oil temperature terlalu tinggi 0 1 2 3
12 Final drive leaking 0 1 2 3
13 Keausan yang berlebihan pada front wheel 0 1 2 3

SMD\TTC\28.05.02 C:\GDB\OVH-F/D,Td,Brk,Fr.XLS PAGE 60

 AF-03-06/MLC/11/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Hydraulic System

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
I. TECHNICAL TERM
Menjelaskan pengertian/istilah item-item berikut :
1 Open Circuit Centre 0 1 2 3
2 Close Circuit Centre 0 1 2 3
3 Hydraulic Lock 0 1 2 3
4 Hydraulic Loss 0 1 2 3
5 Neutral Loss Saving 0 1 2 3
6 Fine Control Loss Saving 0 1 2 3
7 Relief Loss Saving 0 1 2 3
8 Limited Pressurized Tank 0 1 2 3
9 Stand by Pressure 0 1 2 3
10 Setting Pressure 0 1 2 3
11 Cracking Pressure 0 1 2 3
12 Pick up Pressure 0 1 2 3
13 Back Pressure 0 1 2 3
14 Flow Rate 0 1 2 3
15 Backlash 0 1 2 3
16 Top Clearance 0 1 2 3
17 Side Clearance 0 1 2 3
18 Fixed Displacement Pump 0 1 2 3
19 Variable Displacement Pump 0 1 2 3
20 Axial Piston Pump, Swash Plate Type 0 1 2 3
21 Balancing Groove 0 1 2 3
P 22 High Pressure Oil Introduction Hole 0 1 2 3
23 Entrapment Relief Notch 0 1 2 3
E 24 Series Hydraulic Circuit 0 1 2 3
N 25
26
Paralel Hydraulic Circuit
Tandem Hydraulic Circuit
0
0
1
1
2
2
3
3
G 27 5/4 Spool 0 1 2 3
E 28
29
Under steering condition
Over steering condition
0
0
1
1
2
2
3
3
T 30 Orbittroll Type 0 1 2 3
31 Marking 0 1 2 3
A 32 Cleaning 0 1 2 3
H 33
34
Scrapping
Aligning
0
0
1
1
2
2
3
3
U 35 Chamfered Side 0 1 2 3
A 36
37
Mating Surface
Sliding Surface
0
0
1
1
2
2
3
3
N 38 Lubricant 0 1 2 3
39 Coating Matrial 0 1 2 3
40 Press Fit 0 1 2 3
41 Shrink Fit 0 1 2 3
42 Standard Size 0 1 2 3
43 Standard Clearance 0 1 2 3
44 Permissible Value 0 1 2 3
45 Clearance Limit 0 1 2 3
46 Tolerance 0 1 2 3
47 Interference 0 1 2 3
48 Free Length of Spring 0 1 2 3
49 Installed length of Spring 0 1 2 3
50 Installed load of Spring 0 1 2 3
51 Thickness of Disc 0 1 2 3
52 Thickness of Plate 0 1 2 3
53 End Play 0 1 2 3
54 Preload 0 1 2 3
55 Rotating Torque 0 1 2 3
56 Backlash 0 1 2 3
57 Flatness 0 1 2 3
58 Bending 0 1 2 3
59 Pitting 0 1 2 3
60 Scratch 0 1 2 3

SMD\TTC\28.05.02 C:\GDB\OVH-HYD.XLS PAGE 61

 AF-03-06/MLC/11/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Hydraulic System

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
II. STRUCTURE & FUNCTION
Menjelaskan struktur, fungsi & cara kerja item-item sebagai berikut :
1 Gear Pump 0 1 2 3
2 Piston Pump 0 1 2 3
3 Hydraulic Cylinder 0 1 2 3
4 Priority Flow Divider Valve 0 1 2 3
5 Surge Pressure Absorbing Valve 0 1 2 3
6 Pilot Check Valve (with Safety) 0 1 2 3
7 Check valve 0 1 2 3
8 LH Control Valve 0 1 2 3
9 RH Control Valve 0 1 2 3
10 Double Relief Valve 0 1 2 3
11 Flow Control Valve 0 1 2 3
12 Pressure Compensating Valve 0 1 2 3
13 Shuttle Valve 0 1 2 3
14 Pilot Relief Valve 0 1 2 3
15 Accumulator 0 1 2 3
16 Circle Rotation Motor 0 1 2 3
17 Circle Reverse Brake 0 1 2 3
18 Swivel Joint 0 1 2 3
P 19
20
Emergency Pump
Orbitroll Valve
0
0
1
1
2
2
3
3
E 21 Priority Flow Divider Valve 0 1 2 3
22 Steering Oil Cooler 0 1 2 3
N
G III. TOOLS
E Menjelaskan fungsi, aplikasi, dan satuan-satuan alat ukur berikut :
1 Torque Wrench 0 1 2 3
T 2 Push Pull Scale 0 1 2 3
3 Dial Gauge 0 1 2 3
A 4 Vernier Caliper 0 1 2 3
H 5 Depth Gauge 0 1 2 3
6 Inside Micrometer 0 1 2 3
U 7 Outside Micrometer 0 1 2 3
A 8
9
Colour Checker
Rocker Cam Lapping Machine
0
0
1
1
2
2
3
3
N 10 Hydraulic Cylinder Repair Stand 0 1 2 3
11 Bearing Separator Tool Assy 0 1 2 3
12 Push Tool 0 1 2 3
13 Bar Coupling 0 1 2 3
14 Retention Tool Assy 0 1 2 3
15 Inserting Tool Assy 0 1 2 3
16 Adjusting Tool Assy 0 1 2 3
17 Piston Ring Expander 0 1 2 3
18 Clamp 0 1 2 3

IV. ASSEMBLE & DIS-ASSEMBLE

Menjelaskan prosedure assembling & disassembling komponen berikut :
1 Gear Pump 0 1 2 3
2 Piston Pump 0 1 2 3
3 Hydraulic Cylinder 0 1 2 3
4 Hydraulic Control Valve 0 1 2 3
5 Circle Rotation Motor 0 1 2 3
6 Circle Reverse Brake 0 1 2 3
7 Emergency Pump 0 1 2 3
8 Orbitroll Valve 0 1 2 3

SMD\TTC\28.05.02 C:\GDB\OVH-HYD.XLS PAGE 62

 AF-03-06/MLC/11/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Hydraulic System

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
V. INSPECTION ,MEASUREMENT & REUSABLE PART
Menjelaskan prosedure pemeriksaan, pengukuran dan reusable part komponen berikut :
1 Gear Pump 0 1 2 3
2 Piston Pump 0 1 2 3
3 Hydraulic Cylinder 0 1 2 3
4 Priority Flow Divider Valve 0 1 2 3
5 Surge Pressure Absorbing Valve 0 1 2 3
6 Pilot Check Valve (with Safety) 0 1 2 3
P 7
8
Check valve
LH Control Valve
0
0
1
1
2
2
3
3
E 9 RH Control Valve 0 1 2 3
10 Double Relief Valve 0 1 2 3
N 11 Flow Control Valve 0 1 2 3
G 12 Pressure Compensating Valve 0 1 2 3
13 Shuttle Valve 0 1 2 3
E 14 Pilot Relief Valve 0 1 2 3
T 15
16
Accumulator
Circle Rotation Motor
0
0
1
1
2
2
3
3
A 17 Circle Reverse Brake 0 1 2 3
H 18
19
Swivel Joint
Emergency Pump
0
0
1
1
2
2
3
3
U 20 Orbitroll Valve 0 1 2 3
21 Priority Flow Divider Valve 0 1 2 3
A 22 Steering Oil Cooler 0 1 2 3
N
VI. PARTS RECOMMENDATION
Menjelaskan fungsi dokumen-dokumen berikut :
1 Standar Parts Overhaul 0 1 2 3
2 Parts and Service News 0 1 2 3
3 Re-usable Parts 0 1 2 3
4 Publication Numbers pada Parts Book 0 1 2 3
5 Code-code pada Parts Book 0 1 2 3

SMD\TTC\28.05.02 C:\GDB\OVH-HYD.XLS PAGE 63

 AF-03-06/MLC/11/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Hydraulic System

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

I. DIS-ASSEMBLING
Melakukan / mengerjakan dis-assembling komponen berikut :
1 Gear Pump 0 1 2 3
2 Piston Pump 0 1 2 3
3 Hydraulic Cylinder 0 1 2 3
4 Hydraulic Control Valve 0 1 2 3
5 Circle Rotation Motor 0 1 2 3
6 Circle Reverse Brake 0 1 2 3
7 Emergency Pump 0 1 2 3
8 Orbitroll Valve 0 1 2 3

(Melakukan sesuai dengan QA-6 / Shop Manual)

II. INSPECTION, MEASUREMENT & REUSABLE PART

Melakukan / mengerjakan pemeriksaan, pengukuran dan reusable part komponen berikut :
1 Gear Pump 0 1 2 3
2 Piston Pump 0 1 2 3
3 Hydraulic Cylinder 0 1 2 3
4 Hydraulic Control Valve 0 1 2 3
5 Accumulator 0 1 2 3
6 Circle Rotation Motor 0 1 2 3
7 Circle Reverse Brake 0 1 2 3
8 Emergency Pump 0 1 2 3
K 9 Orbitroll Valve 0 1 2 3
E
(Melakukan sesuai dengan QA-5 / Shop Manual)
T
E III. PARTS RECOMMENDATION
Melakukan / mengerjakan pengorderan parts komponen berikut :
R 1 Gear Pump 0 1 2 3
A 2
3
Piston Pump
Hydraulic Cylinder
0
0
1
1
2
2
3
3
M 4 Hydraulic Control Valve 0 1 2 3
P 5
6
Circle Rotation Motor
Circle Reverse Brake
0
0
1
1
2
2
3
3
I 7 Emergency Pump 0 1 2 3
8 Orbitroll Valve 0 1 2 3
L
A (Melakukan sesuai dengan PSN, SPO, Part Book)

N IV. ASSEMBLY
Melakukan / mengerjakan assembling komponen berikut :
1 Gear Pump 0 1 2 3
2 Piston Pump 0 1 2 3
3 Hydraulic Cylinder 0 1 2 3
4 Hydraulic Control Valve 0 1 2 3
5 Circle Rotation Motor 0 1 2 3
6 Circle Reverse Brake 0 1 2 3
7 Emergency Pump 0 1 2 3
8 Orbitroll Valve 0 1 2 3

(Melakukan sesuai dengan QA-4 / Shop Manual)

V. TESTING, ADJUSTING & TROUBLESHOOTING

Melakukan / mengerjakan pengetesan, analisa danpenyetelan item berikut :
1 Blade Lift Speed 0 1 2 3
2 Hydraulis low power 0 1 2 3
3 Hydraulic Drift besar 0 1 2 3
4 Hydraulic Oil Pressure terlalu rendah 0 1 2 3
5 Flow Rate terlalu rendah 0 1 2 3
6 Steering berat 0 1 2 3

SMD\TTC\28.05.02 C:\GDB\OVH-HYD.XLS PAGE 64

PT. Pamapersada Nusantara

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Air System

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
I. STRUCTURE & FUCTION
Menjelaskan structure, fungsi ,cara kerja & analisis trouble dari component :
1 Air Dryer 0 1 2 3
2 Air Governor 0 1 2 3
3 Unloader Valve 0 1 2 3
4 Relay Valve 0 1 2 3
5 Two Way Valve 0 1 2 3
6 Brake Chamber 0 1 2 3
7 Treadle Valve / Brake Valve 0 1 2 3
8 Air Comprssor 0 1 2 3
9 Air Tank 0 1 2 3
10 Drain Valve 0 1 2 3
11 Safety Valve 0 1 2 3
12 Unloader Valve 0 1 2 3
II. TECHNICAL TERM
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Governor Cut In Pressure 0 1 2 3
2 Governor Cut out Pressure 0 1 2 3
III. TOOLS
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Pressure Gauge 0 1 2 3

IV. INSPECTION & MEASUREMENT

Menjelaskan prosedure inspection- measurement & reuseble parts :
1 Air Dryer 0 1 2 3
2 Air Governor 0 1 2 3
3 Unloader Valve 0 1 2 3
4 Relay Valve 0 1 2 3
5 Two Way Valve 0 1 2 3
P 6 Brake Chamber 0 1 2 3
E 7 Treadle Valve / Brake Valve
8 Air Comprssor
0
0
1
1
2
2
3
3
N 9 Air Tank 0 1 2 3
G 10 Drain Valve
11 Air Piping / Hose
0
0
1
1
2
2
3
3
E 12 Unloader Valve 0 1 2 3
13 Safety Valve 0 1 2 3
T V. PARTS RECOMENDATION
A Menjelaskan dokumen - dokumen sebagai berikut :
H 1 Reuseble Parts
2 PSN
0
0
1
1
2
2
3
3
U 3 Air System Parts R & I 0 1 2 3
4 Publication List Parts Book 0 1 2 3
A 5 Serial Number Code 0 1 2 3
N VI. REMOVE & INSTALL
Menjelaskan prosedure remove & install :
1 Air Dryer 0 1 2 3
2 Air Governor 0 1 2 3
3 Unloader Valve 0 1 2 3
4 Relay Valve 0 1 2 3
5 Two Way Valve 0 1 2 3
6 Brake Chamber 0 1 2 3
7 Treadle Valve / Brake Valve 0 1 2 3
8 Air Comprssor 0 1 2 3
9 Air Tank 0 1 2 3
10 Drain Valve 0 1 2 3
11 Safety Valve 0 1 2 3
12 Unloader Valve 0 1 2 3
VII. TESTING ,ADJUSTING & TROUBLE SHOOTING
Menjelaskan pengetesan , penyetelan dan trouble shooting :
TESTING
1 Cut In Pressure 0 1 2 3
2 Cut Out Pressure 0 1 2 3
3 safety Valve Actuating Pressure / Unloader Valve 0 1 2 3
4 Leakage of Spring Cylinder 0 1 2 3
ADJUSTING
1 Cut In Pressure 0 1 2 3
2 Cut Out Pressure 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
1 Air Pressure Drop 0 1 2 3
2 Air Pressure Over 0 1 2 3
3 Air Dryer Mulfunction 0 1 2 3

PAGE 65
PT. Pamapersada Nusantara

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Air System

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

I. REMOVING
Melakukan / mengerjakan removing komponen :
1 Air Dryer 0 1 2 3
2 Air Governor 0 1 2 3
3 Unloader Valve 0 1 2 3
4 Relay Valve 0 1 2 3
5 Two Way Valve 0 1 2 3
6 Brake Chamber 0 1 2 3
7 Treadle Valve / Brake Valve 0 1 2 3
8 Air Comprssor 0 1 2 3
9 Air Tank 0 1 2 3
10 Drain Valve 0 1 2 3
11 Safety Valve 0 1 2 3
12 Unloader Valve 0 1 2 3
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Assembly

II. INSPECTION & MEASUREMENT

Melakukan / mengerjakan inspection - measurement pada item-item berikut :
1 Air Dryer 0 1 2 3
2 Air Governor 0 1 2 3
3 Unloader Valve 0 1 2 3
4 Relay Valve 0 1 2 3
5 Two Way Valve 0 1 2 3
6 Brake Chamber 0 1 2 3
7 Treadle Valve / Brake Valve 0 1 2 3
8 Air Comprssor 0 1 2 3
9 Air Tank 0 1 2 3
10 Drain Valve 0 1 2 3
K 11 Air Piping / Hose
12 Unloader Valve
0
0
1
1
2
2
3
3
E 13 Safety Valve 0 1 2 3
Keterangan :
T Gunakan Q/A atau Shop Manual sebagai penuntun Proses Assembly
E
III. PART RECOMMENDATION
R Melakukan/mengerjakan part recomendation sesuai P/N : Publication Number of Part Book dan PSN
A pada SPO Range A untuk Komponen pada :

M 1 Air System R & I Parts R & I 0 1 2 3

P IV. INSTALL
I Melakukan / mengerjakan install komponen pada item-item berikut :
1 Air Dryer 0 1 2 3
L 2 Air Governor 0 1 2 3
A 3 Unloader Valve 0 1 2 3
4 Relay Valve 0 1 2 3
N 5 Two Way Valve 0 1 2 3
6 Brake Chamber 0 1 2 3
7 Treadle Valve / Brake Valve 0 1 2 3
8 Air Comprssor 0 1 2 3
9 Air Tank 0 1 2 3
10 Drain Valve 0 1 2 3
11 Safety Valve 0 1 2 3
12 Unloader Valve 0 1 2 3
Keterangan :
1. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Assembly

V. TESTING ADJUSTING & TROUBLE SHOOTING

Melakukan / mengerjakan pengetesan penyetelan & trouble shooting :
TESTING
1 Cut In Pressure 0 1 2 3
2 Cut Out Pressure 0 1 2 3
3 safety Valve Actuating Pressure / Unloader Valve 0 1 2 3
4 Leakage of Spring Cylinder 0 1 2 3
ADJUSTING
1 Cut In Pressure 0 1 2 3
2 Cut Out Pressure 0 1 2 3
TROUBLE SHOOTING
1 Air Pressure Drop 0 1 2 3
2 Air Pressure Over 0 1 2 3
3 Air Dryer Mulfunction 0 1 2 3
Keterangan :
1. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Assembly

PAGE 66
PT. Pamapersada Nusantara

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL
Component : Air System

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
2. Kelima Component TSb harus ditera kepeda mehanic

PAGE 67
 PT. Pamapersada Nusantara

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : COMPONENT OVERHAUL
Component : Brake System
NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
I . TECHNICAL TERM
Menjelaskan pengertian/istilah item-item berikut :
1 Double Reduction 0 1 2 3
2 Planetary Reduction 0 1 2 3
3 Splashing System 0 1 2 3
4 Long Live Lubricated 0 1 2 3
5 Thread Gage 0 1 2 3
6 Ground Clearence 0 1 2 3
7 Ground Pressure 0 1 2 3
8 Toe In & Toe Out 0 1 2 3
9 Tooth Contack 0 1 2 3
10 Preload 0 1 2 3
11 Backlash 0 1 2 3
12 Bending 0 1 2 3
13 Thickness 0 1 2 3
14 Dish of Disc 0 1 2 3
15 Warp of Disc 0 1 2 3
II . STRUCTURE & FUNCTION
Menjelaskan structure, fungsi dan cara kerja item-item berikut :
1 Membaca dan menjelaskan gambar potongan final drive 0 1 2 3
2 Power Line 0 1 2 3
3 Bearing 0 1 2 3
4 Floating Seal 0 1 2 3
5 Dust Seal 0 1 2 3
6 Oil Seal 0 1 2 3
7 Torque (Nut & Bolt) 0 1 2 3

P 8
9
Planetary Carrier
Sun Gear
0
0
1
1
2
2
3
3
E 10 Ring Gear 0 1 2 3

N 11
12
Piston
Disc
0
0
1
1
2
2
3
3
G 13 Plate 0 1 2 3

E 14
15
Axle Shaft
Pinion Gear
0
0
1
1
2
2
3
3
T 16 Slack Adjuster 0 1 2 3

A 17
18
Brake Chamber
Brake Relay Valve
0
0
1
1
2
2
3
3
U 19 Brake Valve (Treadle Valve) 0 1 2 3

A III. TOOLS
Menjelaskan fungsi, aplikasi, dan satuan-satuan alat ukur berikut :
N 1 Adjustable Half Moon Wrench 0 1 2 3
2 Oil Leak Tester 0 1 2 3
3 Vernier Calliper 0 1 2 3
4 Inside Micrometer 0 1 2 3
5 Outside Micrometer 0 1 2 3
6 Depth Micrometer / Depth Gauge 0 1 2 3
7 Filler Gauge 0 1 2 3
8 Dial Indicator 0 1 2 3
9 Push Pull Scale 0 1 2 3
10 Torque Wrench 0 1 2 3
11 Power Wrench 0 1 2 3
12 Colour Checker 0 1 2 3
IV. ASSEMBLE & DIS-ASSEMBLE
Menjelaskan prosedur disassembling dan assembling komponen berikut :
1 Final Drive 0 1 2 3
2 Shaft 0 1 2 3
3 Planetary Gear 0 1 2 3
4 Ring Gear 0 1 2 3
5 Wheel Hub 0 1 2 3
6 Brake Clutch Assembly 0 1 2 3
7 Disc / Plate 0 1 2 3
8 Piston 0 1 2 3
9 Differential 0 1 2 3
10 Bevel Gear 0 1 2 3

PAGE 68
 PT. Pamapersada Nusantara

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : COMPONENT OVERHAUL
Component : Brake System
NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
11 Pinion 0 1 2 3
12 Side Gear 0 1 2 3

V. INSPECTION MEASUREMENT DAN REUSABLE PARTS

Menjelaskan prosedur pemeriksaan, pengukuran dan reusable part :
1 Final Drive 0 1 2 3
2 Shaft 0 1 2 3
3 Planetary Gear 0 1 2 3

P 4
5
Ring Gear
Wheel Hub
0
0
1
1
2
2
3
3
E 6 Brake Clutch Assembly 0 1 2 3

N 7
8
Disc / Plate
Piston
0
0
1
1
2
2
3
3
G 9 Differential 0 1 2 3

E 10
11
Bevel Gear
Pinion
0
0
1
1
2
2
3
3
T 12 Side Gear 0 1 2 3

A VI. RECOMMENDED PARTS

U Menjelaskan fungsi dokumen-dokumen sebagai berikut :

A 1
2
Standard Parts Overhaul
Parts and Service News
0
0
1
1
2
2
3
3
N 3 Guidence for Reusable Parts 0 1 2 3
4 Publication Number of Part Book 0 1 2 3
5 Kode-kode pada Part Book 0 1 2 3

PAGE 69
 PT. Pamapersada Nusantara

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : COMPONENT OVERHAUL
Component : Brake System
NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

I. DISASSEMBLING
Melakukan / mengerjakan dis-assembling komponen berikut :
1 Final Drive 0 1 2 3
2 Shaft 0 1 2 3
3 Planetary Gear 0 1 2 3
4 Ring Gear 0 1 2 3
5 Wheel Hub 0 1 2 3
6 Brake Clutch Assembly 0 1 2 3
7 Disc / Plate 0 1 2 3
8 Piston 0 1 2 3
9 Differential 0 1 2 3
10 Bevel Gear 0 1 2 3
11 Pinion 0 1 2 3
12 Side Gear 0 1 2 3

II. INSPECTION, MEASUREMENT & REUSABLE PARTS

Melakukan/mengerjakan pemeriksaan dan pengukuran komponen berikut :
1 Final Drive 0 1 2 3
2 Shaft 0 1 2 3
3 Planetary Gear 0 1 2 3
4 Ring Gear 0 1 2 3
5 Wheel Hub 0 1 2 3
6 Brake Clutch Assembly 0 1 2 3
K 7 Disc / Plate 0 1 2 3
8 Piston 0 1 2 3
E 9 Differential 0 1 2 3
T 10 Bevel Gear 0 1 2 3
11 Pinion 0 1 2 3
E 12 Side Gear 0 1 2 3
R
III. PARTS RECOMMENDATION
A Melakukan / mengerjakan pengorderan parts berikut :
M 1 Final Drive 0 1 2 3
P 2 Differential 0 1 2 3
3 Brake Clutch Assembly 0 1 2 3
I 4 Brake Valve 0 1 2 3
L 5 Relay Valve 0 1 2 3
6 Brake Chamber 0 1 2 3
A
N IV. ASSEMBLING
Melakukan/mengerjakan assemble komponen berikut :
1 Final Drive 0 1 2 3
2 Shaft 0 1 2 3
3 Planetary Gear 0 1 2 3
4 Ring Gear 0 1 2 3
5 Wheel Hub 0 1 2 3
6 Brake Clutch Assembly 0 1 2 3
7 Disc / Plate 0 1 2 3
8 Piston 0 1 2 3
9 Differential 0 1 2 3
10 Bevel Gear 0 1 2 3
11 Pinion 0 1 2 3
12 Side Gear 0 1 2 3

V. TESTING, ADJUSTING & TROUBLE SHOOTING

Melakukan/mengerjakan pengetesan, analisa, dan penyetelan item berikut :
1 Unit tidak mau bergerak maju 0 1 2 3

PAGE 70
 PT. Pamapersada Nusantara

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : COMPONENT OVERHAUL
Component : Brake System
NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
2 Unit tidak mau belok kiri 0 1 2 3
3 Unit tidak mau belok kanan 0 1 2 3
4 Terjadi unusual noise pada Final Drive 0 1 2 3
5 Hentakan pada saat unit bergerak besar 0 1 2 3
6 Oil tempelatur Final drive panas 0 1 2 3

PAGE 71
 BC - 03 - 00 / MLC / 005 / 2002 / 0

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL

Component : Electrical System

TINGKAT
UNSUR UNSUR PENGETAHUAN NILAI KOMPETENSI KETERANGAN
DAN KETERAMPILAN
I. TECHNICAL TERM
Menjelaskan Pengertian/Istilah iitem-item sebagai berikut :
1 Electric (listrik) 0 1 2 3
2 Voltage 0 1 2 3
3 Current 0 1 2 3
4 Resistance 0 1 2 3
5 Electric Power 0 1 2 3
6 AC/DC 0 1 2 3
7 Short Circuit 0 1 2 3
8 Open Circuit 0 1 2 3
9 Hukum Ohm 0 1 2 3
10 Kaidah tangan kanan & kiri ( Hukum Flemming ) 0 1 2 3
11 Voltage Drop 0 1 2 3
12 Conductor 0 1 2 3
13 Isolator 0 1 2 3
14 Semi Conductor 0 1 2 3
15 Series Circuit 0 1 2 3
16 Pararel Circuit 0 1 2 3
P 17 Series/Pararel Circuit 0 1 2 3
18 Permanent/Remanent Magnet 0 1 2 3
E 19 Electromagnet 0 1 2 3
N 20 Garis Gaya Magnet 0 1 2 3
G 21 Gaya Gerak Listrik (GGL) 0 1 2 3
E 22 Final terminal Voltage 0 1 2 3
23 High Rate Discharge test 0 1 2 3
T 24 Wet/Dry Type Battery 0 1 2 3
A 25 Polaritas 0 1 2 3
H 26 Battery capacity 0 1 2 3
U 27 Single & Multy wire Core 0 1 2 3
28 Wire Colour Code 0 1 2 3
A 29 Self Discharge 0 1 2 3
N 30 Grounded 0 1 2 3
31 Brush Less Alternator 0 1 2 3
32 Build In Alternator 0 1 2 3
33 Rangkaian Start Alternator 0 1 2 3
34 Rangkaian Delta Alternator 0 1 2 3
35 Full & Over Charges 0 1 2 3
36 Rectifier 0 1 2 3
37 Specific Gravity 0 1 2 3
38 Marking 0 1 2 3
39 Cleaning 0 1 2 3
40 Lubricant 0 1 2 3
41 Press Fit 0 1 2 3
42 Radial Run out of Commutator 0 1 2 3
43 Dept of Mica 0 1 2 3
44 Scrapping 0 1 2 3
45 Connection & Disconnection 0 1 2 3
46 Clearance 0 1 2 3
47 Interference 0 1 2 3

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 BC - 03 - 00 / MLC / 005 / 2002 / 0

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL

Component : Electrical System

TINGKAT
UNSUR UNSUR PENGETAHUAN NILAI KOMPETENSI KETERANGAN
DAN KETERAMPILAN

II. STRUCTURE & FUNCTION

Menjelaskan structure, fungsi & cara kerja item-item berikut
1. Preheating System
Wiring Diagram Preheating System 0 1 2 3
Glow Plug 0 1 2 3
Ribbon Heater 0 1 2 3
Thermostart 0 1 2 3
APS ( Automatic Priming System ) 0 1 2 3
Heater Relay 0 1 2 3
Indicator Heater 0 1 2 3
Heater Switch 0 1 2 3
QOS ( Quick On Start ) FD 0 1 2 3
Timer 0 1 2 3
Water Temperatur Sensor 0 1 2 3
Sircuit Breaker 0 1 2 3
0 1 2 3
2. Startig System
Wiring Diagram Starting System 0 1 2 3
Starting Switch 0 1 2 3
Battery Relay ( + , - ) 0 1 2 3
Safety Relay old & new model 0 1 2 3
Starting Motor 0 1 2 3
P - Armature / Rotor Coil 0 1 2 3
- Field Coil / Stator Coil 0 1 2 3
E - Brush & Holder 0 1 2 3
N - Overunning Clutch & Pinion 0 1 2 3
G - Yoke 0 1 2 3
E - Commutator 0 1 2 3
- Reduction Gear 0 1 2 3
T - Stopper 0 1 2 3
A - Magnetic Switch 0 1 2 3
H * Pull in Coil 0 1 2 3
U * Hold in Coil 0 1 2 3
* Contactor & Spring 0 1 2 3
A
Netral Switch 0 1 2 3
N Fuse / Fuseable link 0 1 2 3
Battery compound & solid 0 1 2 3

3. Charging System
Wiring Diagram Charging System 0 1 2 3
Alternator 0 1 2 3
- Field coil 0 1 2 3
- Rotor coil 0 1 2 3
- Slip ring 0 1 2 3
- Brush & Holder 0 1 2 3
- Regulator 0 1 2 3
- Diode 0 1 2 3
- Pulley 0 1 2 3
- Fan 0 1 2 3
Indicator 0 1 2 3
- Ampermeter 0 1 2 3
- Volt meter 0 1 2 3
- Indiator lamp 0 1 2 3
Fuse 0 1 2 3
Dynamo / DC Generator 0 1 2 3

JKT\TTC\01.05.02 C:\PCS\OVH\ELEC-1.XLS PAGE 73

 BC - 03 - 00 / MLC / 005 / 2002 / 0

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL

Component : Electrical System

TINGKAT
UNSUR UNSUR PENGETAHUAN NILAI KOMPETENSI KETERANGAN
DAN KETERAMPILAN

4. Lighting System
Wiring Diagram Ligting System 0 1 2 3
Wire / cable 0 1 2 3
Work lamp switch 0 1 2 3
Turn lamp switch 0 1 2 3
Back lamp switch 0 1 2 3
Inverter 0 1 2 3
Working Lamp 0 1 2 3
Turn signal lamp 0 1 2 3
Back lamp 0 1 2 3
Pilot lamp indicator 0 1 2 3
Head lamp 0 1 2 3
Stop lamp 0 1 2 3
P Fuse 0 1 2 3
E Fuse Box 0 1 2 3
N Panel lamp 0 1 2 3
G Flicker 0 1 2 3
Flasher 0 1 2 3
E
T III. TOOLS
A Menjelaskan Fungsi, Aplikasi dan satuan-satuan Alat Ukur berikut :
H 1 AVO Meter ( Multi tester ) 0 1 2 3
U 2 Test Pen (DC) 0 1 2 3
3 Hydro Meter 0 1 2 3
A
4 Sigmat 0 1 2 3
N 5 Dial Gauge dan Center / V- Block 0 1 2 3
6 Cell tester 0 1 2 3
7 Growler Tester 0 1 2 3
8 Harnes checker ( PC ) 0 1 2 3
9 Megger 0 1 2 3
10 High rate discharge tester 0 1 2 3
11 Cable jumper 0 1 2 3
12 Crimping plier 0 1 2 3
13 Outside micrometer 0 1 2 3
14 Bore gauge 0 1 2 3
15 Solder 0 1 2 3
16 Electric tool set 0 1 2 3
17 Ampere meter 0 1 2 3

JKT\TTC\01.05.02 C:\PCS\OVH\ELEC-1.XLS PAGE 74

 BC - 03 - 00 / MLC / 005 / 2002 / 0

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL

Component : Electrical System

TINGKAT
UNSUR UNSUR PENGETAHUAN NILAI KOMPETENSI KETERANGAN
DAN KETERAMPILAN

IV. ASSEMBLING & DISASSEMBLING

Menjelaskan Prosedure assembling & disassembling
1 Starting Motor 0 1 2 3
2 Alternator 0 1 2 3
3 Battery relay 0 1 2 3
4 Safety relay Old Model 0 1 2 3
5 Tirril regulator 0 1 2 3
P 6 Wiring & Connector 0 1 2 3
E
N
G V. INSPECTION, MEASUREMENT & REUSABLE PARTS
E Menjelaskan Procedure Pemeriksaa,Pengukuran & Reusable Parts
1 Starting Motor 0 1 2 3
T 2 Alternator 0 1 2 3
A 3 Battery relay 0 1 2 3
H 4 Safety relay Old Model 0 1 2 3
U Tirril regulator
5 Wiring & Connector 0 1 2 3
A
VI. PARTS RECOMMENDATION
N Menjelaskan fungsi dan dokume-dokument berikut
1 Standar Parts Overhaul 0 1 2 3
2 Technical Information 0 1 2 3
3 Re-usable Parts 0 1 2 3
4 Publication Numbers pada Parts Book 0 1 2 3
5 Code-code pada Parts Book 0 1 2 3
0 1 2 3

JKT\TTC\01.05.02 C:\PCS\OVH\ELEC-1.XLS PAGE 75

 BC - 03 - 00 / MLC / 005 / 2002 / 0

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL

Component : Electrical System

TINGKAT
UNSUR UNSUR PENGETAHUAN NILAI KOMPETENSI KETERANGAN
DAN KETERAMPILAN

I. DIS-ASSEMBLING
Melakukan/mengerjakan Dis-assemble Component berikut :
1 Starting Motor ………….….Sesuai QA6/Shop Manual 0 1 2 3
2 Alternator……………………..Sesuai QA6/Shop Manual 0 1 2 3
3 Battery relay Sesuai QA6/Shop Manual 0 1 2 3
4 Safety relay Old Model..Sesuai QA6/Shop Manual 0 1 2 3
5 Tirril regulator……………….Sesuai QA6/Shop Manual 0 1 2 3
6 Wiring & Connector……..Sesuai QA6/Shop Manual 0 1 2 3

II. INSPECTION AND MEASUREMENT

Melakukan/Mengerjakan pemeriksaan & pengukuran item-item berikut :
1. Preheating System……sesuai QA 5/Shop Manual
Wiring & Connector Preheating System 0 1 2 3
Glow Plug 0 1 2 3
Ribbon Heater 0 1 2 3
Thermostart 0 1 2 3
K APS ( Automatic Priming System ) 0 1 2 3
E Heater Relay 0 1 2 3
Indicator Heater 0 1 2 3
T Heater Switch 0 1 2 3
E QOS ( Quick On Start ) FD 0 1 2 3
R Timer 0 1 2 3
A Water Temperatur Sensor 0 1 2 3
Sircuit Breaker 0 1 2 3
M
P 2. Startig System……..sesuai QA 5/Shop Manual
I Wiring & Connector Starting System 0 1 2 3
L Starting Switch 0 1 2 3
Battery Relay ( + , - ) 0 1 2 3
A Safety Relay old & new model 0 1 2 3
N Starting Motor 0 1 2 3
- Armature / Rotor Coil 0 1 2 3
- Field Coil / Stator Coil 0 1 2 3
- Brush & Holder 0 1 2 3
- Overunning Clutch & Pinion 0 1 2 3
- Yoke 0 1 2 3
- Commutator 0 1 2 3
- Reduction Gear 0 1 2 3
- Stopper 0 1 2 3
- Magnetic Switch 0 1 2 3
* Pull in Coil 0 1 2 3
* Hold in Coil 0 1 2 3
* Contactor & Spring 0 1 2 3
Netral Switch 0 1 2 3
Fuse / Fuseable link 0 1 2 3
Battery compound & solid 0 1 2 3

JKT\TTC\01.05.02 C:\PCS\OVH\ELEC-1.XLS PAGE 76

 BC - 03 - 00 / MLC / 005 / 2002 / 0

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL

Component : Electrical System

TINGKAT
UNSUR UNSUR PENGETAHUAN NILAI KOMPETENSI KETERANGAN
DAN KETERAMPILAN

3. Charging System………….Sesuai QA5/shop Manual

Wiring & Connector Charging System 0 1 2 3
Alternator 0 1 2 3
- Field coil 0 1 2 3
- Rotor coil 0 1 2 3
- Slip ring 0 1 2 3
- Brush & Holder 0 1 2 3
- Regulator 0 1 2 3
- Diode 0 1 2 3
- Pulley 0 1 2 3
- Fan 0 1 2 3
Indicator 0 1 2 3
- Ampermeter 0 1 2 3
- Volt meter 0 1 2 3
- Indiator lamp 0 1 2 3
Fuse 0 1 2 3
Dynamo / DC Generator 0 1 2 3
4. Lighting System………….. Sesuai QA5/Shop Manual
Wiring & Connector Ligting System 0 1 2 3
Wire / cable 0 1 2 3
K Work lamp switch 0 1 2 3
E Turn lamp switch 0 1 2 3
T Back lamp switch 0 1 2 3
E Inverter 0 1 2 3
Working Lamp 0 1 2 3
R Turn signal lamp 0 1 2 3
A Back lamp 0 1 2 3
M Pilot lamp indicator 0 1 2 3
P Head lamp 0 1 2 3
Stop lamp 0 1 2 3
I Fuse 0 1 2 3
L Fuse Box 0 1 2 3
A Panel lamp 0 1 2 3
N Flicker 0 1 2 3
Flasher 0 1 2 3
III. PARTS RECOMMENDED
Melakukan/mengerjakan pengorderan Parts
Melakukan Parts Recommendation
---------------------------> sesuai QA5
(pilih salah satu sub component)

IV. ASSEMBLY
Melakukan/mengerjakan Assemble Component berikut :
1 Starting Motor ………….….Sesuai QA6/Shop Manual 0 1 2 3
2 Alternator……………………..Sesuai QA6/Shop Manual 0 1 2 3
3 Battery relay Sesuai QA6/Shop Manual 0 1 2 3
4 Safety relay Old Model..Sesuai QA6/Shop Manual 0 1 2 3
5 Tirril regulator……………….Sesuai QA6/Shop Manual 0 1 2 3
6 Wiring & Connector……..Sesuai QA6/Shop Manual 0 1 2 3

JKT\TTC\01.05.02 C:\PCS\OVH\ELEC-1.XLS PAGE 77

 BC - 03 - 00 / MLC / 005 / 2002 / 0

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : OVERHAUL

Component : Electrical System

TINGKAT
UNSUR UNSUR PENGETAHUAN NILAI KOMPETENSI KETERANGAN
DAN KETERAMPILAN

V. TESTING, TROUBLE SHOOTING & ADJUSTING

Melakukan/mengerjakan pengetesan, peng-adjust-san & trouble shooting component berikut :
Testing
1 Testing Insulation Armature Assy 0 1 2 3
2 Testing Insulation Field Coil 0 1 2 3
3 Testing Starting Motor 0 1 2 3
4 Testing Alternator 0 1 2 3
5 Testing Battery Relay 0 1 2 3
6 Testing Battery Condition 0 1 2 3
7 Alternator Not Charging 0 1 2 3
8 Starting Motor Malfunction 0 1 2 3
9 Head light will not Illuminate when switch on 0 1 2 3
K Trouble Shooting
1. Preheating System……sesuai QA 5/Shop Manual
E
Glow Plug/ Ribbon Heater tidak berfungsi 0 1 2 3
T APS ( Automatic Priming System ) tidak berfungsi 0 1 2 3
E Indicator Heater tidak berfungsi 0 1 2 3
R 0 1 2 3
A 2. Starting System……..sesuai QA 5/Shop Manual
Engine tidak bisa di Crank 0 1 2 3
M Battery relay tidak berfungsi 0 1 2 3
P Safety Relay tidak berfungsi 0 1 2 3
I Pinion Gear bekerja tapi Engine tidak berputar 0 1 2 3
L Pada saat Start terdengar bunyi gelitik(Engine tdk berputar) 0 1 2 3
Engine bisa di Crank walaupun sudah running 0 1 2 3
A Engine bisa di Crank tapi putarannya lemah 0 1 2 3
N 3. Charging System………….Sesuai QA5/shop Manual
Battery tidak bisa charging 0 1 2 3
Alternator Over Heat 0 1 2 3
Charging System Lemah 0 1 2 3

4. Lighting System………….. Sesuai QA5/Shop Manual

Lamp tidak menyala 0 1 2 3
Lamp nyalanya redup 0 1 2 3
Turn Signal Lamp tidak mau kedip 0 1 2 3
Stop Lamp Nyala terus 0 1 2 3
Fuse sering putus 0 1 2 3
Kabel terbakar/meleleh 0 1 2 3

JKT\TTC\01.05.02 C:\PCS\OVH\ELEC-1.XLS PAGE 78

 AF-02-07/MLC/07/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Frame, Cabin & Attachment

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

I. STRUCTURE & FUNCTION

Menjelaskan struktur, fungsi, cara kerja dan analisa trouble dari komponen :
1 Multishank ripper 0 1 2 3
2 Point ripper 0 1 2 3
3 Blade 0 1 2 3
4 Cutting Edge 0 1 2 3
5 Side Edge 0 1 2 3
6 Drawbar 0 1 2 3
7 Lifter bracket 0 1 2 3
8 Ripper bracket 0 1 2 3
9 Drawbar ball joint 0 1 2 3
10 Circle 0 1 2 3

II. TECHNICAL TERM

Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Drawbar side shift movement 0 1 2 3
2 Blade side shift movement 0 1 2 3
3 Shoulder reach 0 1 2 3
P 4 Digging depth 0 1 2 3

E 5 Lifting heigth 0 1 2 3
6 Bank cutting angle 0 1 2 3
N 7 Coating material (adhesive, gasket sealant, lubricant, grease) 0 1 2 3
G 8 Slip load 0 1 2 3
E 9 Wear 0 1 2 3
T 10 Clearance 0 1 2 3

A 11 Crack 0 1 2 3

H III. TOOLS
U Menjelaskan fungsi, aplikasi dan satuan alat ukur :
A 1 Power wrench

N 2 Torque wrench 0 1 2 3
3 Overhead crane 0 1 2 3
4 Hoisting tools 0 1 2 3
5 Hammer 0 1 2 3
6 Feeler gauge 0 1 2 3
7 Convex scale 0 1 2 3

IV. INSPECTION - MEASUREMENT

Menjelaskan prosedure inspection, measurement dan reusable parts pada item berikut:
1 Multishank ripper 0 1 2 3
2 Point ripper 0 1 2 3
3 Blade 0 1 2 3
4 Cutting Edge 0 1 2 3
5 Side Edge 0 1 2 3
6 Drawbar 0 1 2 3
7 Lifter bracket 0 1 2 3
8 Ripper bracket 0 1 2 3
9 Circle 0 1 2 3

SMD\TTC\29.05.02 C:\GDB\RI-ATT.XLS PAGE 79

 AF-02-07/MLC/07/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Frame, Cabin & Attachment

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
V. PARTS RECOMMENDATION
Menjelaskan dokumen-dokumen sebagai berikut :
1 Standart Part Overhaul 0 1 2 3
2 Re-usable Parts 0 1 2 3
3 Publication Numbers pada Parts Book 0 1 2 3
4 Code-code pada Parts Book 0 1 2 3
5 Part Service News 0 1 2 3

P VI. REMOVE & INSTALL

E Menjelaskan prosedure remove dan install :
N 1 Multishank ripper 0 1 2 3

G 2 Point ripper 0 1 2 3
3 Blade 0 1 2 3
E
4 Cutting Edge 0 1 2 3
T 5 Side Edge 0 1 2 3
A 6 Drawbar 0 1 2 3
H 7 Lifter bracket 0 1 2 3

U 8 Ripper bracket 0 1 2 3
9 Circle 0 1 2 3
A
N VII. TESTING, ADJUSTING & TROUBLESHOOTING
Menjelaskan cara pengetesan, penyetelan & troubleshooting :
1 Slip load of circle pinion gear 0 1 2 3
2 Clearance of circle and drawbar 0 1 2 3
3 Wear of drawbar ball joint 0 1 2 3
4 Wear of point 0 1 2 3
5 Wear of cutting edge 0 1 2 3

SMD\TTC\29.05.02 C:\GDB\RI-ATT.XLS PAGE 80

 AF-02-07/MLC/07/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Frame, Cabin & Attachment

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN

I. REMOVING
Melakukan / mengerjakan removing komponen berikut :
1 Multishank ripper 0 1 2 3
2 Point ripper 0 1 2 3
3 Blade 0 1 2 3
4 Cutting Edge 0 1 2 3
5 Side Edge 0 1 2 3
6 Drawbar 0 1 2 3
7 Lifter bracket 0 1 2 3
8 Ripper bracket 0 1 2 3
9 Circle 0 1 2 3

Keterangan :
1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Removing

II. INSPECTION - MEASUREMENT

Melakukan / mengerjakan inspection & measurement pada item berikut :
1 Multishank ripper 0 1 2 3
2 Point ripper 0 1 2 3
3 Blade 0 1 2 3
4 Cutting Edge 0 1 2 3
5 Side Edge 0 1 2 3
6 Drawbar 0 1 2 3
7 Lifter bracket 0 1 2 3
8 Ripper bracket 0 1 2 3
K 9 Circle 0 1 2 3

E Keterangan :
T 1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
E 2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Inspection - Measurement

R III. PARTS RECOMMENDATION

A Melakukan / mengerjakan part recommendation sesuai P/N, publication number of parts book dan PSN pada
M SPO Range B dan C untuk komponen pada :
1 Ripper R&I part 0 1 2 3
P 2 Blade R&I part 0 1 2 3
I 3 Circle R&I part 0 1 2 3

L 4 Drawbar R&I part 0 1 2 3

A IV. INSTALL
N Melakukan / mengerjakan install komponen berikut :
1 Multishank ripper 0 1 2 3
2 Point ripper 0 1 2 3
3 Blade 0 1 2 3
4 Cutting Edge 0 1 2 3
5 Side Edge 0 1 2 3
6 Drawbar 0 1 2 3
7 Lifter bracket 0 1 2 3
8 Ripper bracket 0 1 2 3
9 Circle 0 1 2 3

Keterangan :
1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses Install

V. TESTING, ADJUSTING & TROUBEL SHOOTING

Melakukan / mengerjakan pengetesan, penyetelan & troubleshooting komponen berikut :
1 Slip load of circle pinion gear 0 1 2 3
2 Clearance of circle and drawbar 0 1 2 3
3 Wear of drawbar ball joint 0 1 2 3
4 Wear of point 0 1 2 3
5 Wear of cutting edge 0 1 2 3
0 1 2 3
Keterangan :

SMD\TTC\29.05.02 C:\GDB\RI-ATT.XLS PAGE 81

 AF-02-07/MLC/07/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : REMOVE & INSTALL
Component : Frame, Cabin & Attachment

UNSUR UNSUR PENGETAHUAN

NILAI TINGKAT KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
1. Seluruh Komponen tersebut diatas harus ditera kepada seluruh Mekanik !
2. Gunakan Q/A atau Shop Manual sebagai penuntun Proses testing and adjusting

SMD\TTC\29.05.02 C:\GDB\RI-ATT.XLS PAGE 82

 AF-04-00/MLC/12/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : MACHINE TROUBLE SHOOTING

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
I. MACHINE INSPECTION PROGRAM
Menjelaskan maksud dan tujuan serta prosedur pengukuran (pemeriksaan) item-item berikut :
I. ENGINE
- Engine speed 0 1 2 3
- Valve clearance 0 1 2 3
- Compression pressure 0 1 2 3
- Blow by pressure 0 1 2 3
- Intake pressure 0 1 2 3
- Exhaust temperature 0 1 2 3
- Exhaust gas color 0 1 2 3
- Oil pressure 0 1 2 3
- Oil temperature 0 1 2 3
- Oil consumption ratio 0 1 2 3
- Fuel Injection timing 0 1 2 3
- Radiator pressure valve 0 1 2 3
- Fan belt tension 0 1 2 3
- Travel of fuel control lever 0 1 2 3
P - Travel of acccelator pedal 0 1 2 3
E - Operating force of fuel control lever
- Operating force of acccelator pedal
0
0
1
1
2
2
3
3
N
G - Transmission pilot pressure
II. POWER TRAIN
0 1 2 3
E - Transmission lubrication pressure 0 1 2 3
- Transmission main relief pressure 0 1 2 3
T - Transmission inching pressure 0 1 2 3
A - Transmission slipping 0 1 2 3
- Differential locking device oil pressure 0 1 2 3
H - Transmission gear shift lever travel 0 1 2 3
U - Transmission gear shift lever operating force
- Height of inching pedal
0
0
1
1
2
2
3
3
A - Play of inching pedal 0 1 2 3
N - Travel of inching pedal
- Operating force of inching pedal
0
0
1
1
2
2
3
3

III. STEERING SYSTEM

- Priority flow devider valve 0 1 2 3
- Steering wheel turning angle (Lock to lock) 0 1 2 3
- Steering wheel play 0 1 2 3
- Leaning lever travel 0 1 2 3
- Articulation lever travel 0 1 2 3
- Steering wheel operating force (turning direction) 0 1 2 3
- Leaning lever operating force 0 1 2 3
- Articulation lever operating force 0 1 2 3
- Tire runout 0 1 2 3
- Tire inflation pressure 0 1 2 3
- Camber of wheel 0 1 2 3
- Toe in of wheel 0 1 2 3
- Leaning angle of wheel 0 1 2 3

IV. BRAKE SYSTEM

- Brake performance 0 1 2 3
- Parking brake performance 0 1 2 3
- Brake pedal operating force 0 1 2 3

V. HYDRAULIC SYSTEM DAN WORK EQUIPMENT

- Main relief valve set pressure
LH control valve 0 1 2 3
RH control valve 0 1 2 3
- Control lever travel
Blade lifting left, right 0 1 2 3
Blade side shifting 0 1 2 3
Drawbar side shifting 0 1 2 3
Circle rotation 0 1 2 3
Power tilt 0 1 2 3
Ripper 0 1 2 3
P - Control lever operating force
Blade lifting left, right 0 1 2 3
E Blade side shifting 0 1 2 3
NSMD\TTC\29.05.05 C:\GDB\MIP,MTA-UNIT.XLS PAGE 83
G
E
 AF-04-00/MLC/12/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : MACHINE TROUBLE SHOOTING

PUNSUR UNSUR PENGETAHUAN

NILAI TINGKAT
KETERANGAN
KOMPETENSI
E DAN KETERAMPILAN
N Drawbar side shifting
Circle rotation
0
0
1
1
2
2
3
3
G Power tilt 0 1 2 3
Ripper 0 1 2 3
E - Work equipment performance
T Blade lifting speed 0 1 2 3
Speed of crossfeed by circle movement 0 1 2 3
A Speed of sideshift in relation to circle 0 1 2 3
H Ripper lifting speed
Turning speed by circle rotation
0
0
1
1
2
2
3
3
U - Hydraulic drift
A Extention of blade cylinder
Retraction of blade cylinder
0
0
1
1
2
2
3
3
N Extention of ripper cylinder 0 1 2 3
Retraction of ripper cylinder 0 1 2 3

VI. ELECTRICAL SYSTEM

- Alternator output voltage 0 1 2 3
- Regulator 0 1 2 3
- Starting Motor 0 1 2 3
- Magnetic switch 0 1 2 3
- Safety relay 0 1 2 3
- Battery relay 0 1 2 3
- Heater Relay 0 1 2 3
- Speed sensor 0 1 2 3
- Temperature sensor 0 1 2 3
- Level sensor 0 1 2 3
- Pressure sensor 0 1 2 3
- Pressure switch 0 1 2 3

II. MACHINE TROUBLE ANALYSIS

Menjelaskan sebab dari trouble-trouble yang terjadi pada unit (equipment) :
Gunakan 8 langkah penyelesaian masalah :
I. ENGINE
- Engine susah hidup 0 1 2 3
- Engine tiba-tiba mati pada saat operasi 0 1 2 3
- Engine hunting 0 1 2 3
- Engine low power 0 1 2 3
- Exhaust gas berwarna hitam 0 1 2 3
- Fuel consumption terlalu tinggi 0 1 2 3
- Oil consumption terlalu tinggi (gas buang berwarna biru) 0 1 2 3
- Oli engine terlalu cepat terkontaminasi 0 1 2 3
- Oli engine bercampur air 0 1 2 3
- Level oli engine naik 0 1 2 3
- Vibration engine besar 0 1 2 3
- Engine overheating 0 1 2 3
- Engine abnormal noise 0 1 2 3

SMD\TTC\29.05.05 C:\GDB\MIP,MTA-UNIT.XLS PAGE 84

P
 AF-04-00/MLC/12/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : MACHINE TROUBLE SHOOTING

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
KOMPETENSI
DAN KETERAMPILAN
- Lampu oil pressure menyala 0 1 2 3

II. POWER TRAIN

- Gear shifting terlalu lama 0 1 2 3
P - Unit hanya bisa berjalan satu arah saja (maju atau mundur) 0 1 2 3
E - Unit hanya bisa berjalan pada tingkat kecepatan 1st - 4th saja
- Unit hanya bisa berjalan pada tingkat kecepatan 5th - 8th saja
0
0
1
1
2
2
3
3
N - Unit tidak bisa bergerak di semua tingkat kecepatan 0 1 2 3
G - Unit tidak bisa bergerak di salah satu tingkat kecepatan
- Inching tidak berfungsi
0
0
1
1
2
2
3
3
E - Diff lock tidak berfungsi 0 1 2 3
- Tire run out besar 0 1 2 3
T - Toe-in dari wheel besar 0 1 2 3
A
3. HYDRAULIC SYSTEM & WORK EQUIPMENT
H - Suara tidak normal darI pompa 0 1 2 3
U - Oli hidrolik overheat (saat work equipment tidak dioperasikan)
- Work equipment tidak berfungsi saat control lever dioperasikan
0
0
1
1
2
2
3
3
A - Work equipment lambat, low power 0 1 2 3
N - Hydraulic drift work equipment besar
- Steering wheel tidak bisa diputar (saat work equipment netral)
0
0
1
1
2
2
3
3
- Turning speed lambat, low power 0 1 2 3
- Feeling saat steering wheel dioperasikan terasa aneh 0 1 2 3
(kadang berat atau ringan, ada kickback, tearasa berat sekali)

IV. BRAKE SYSTEM

- Brake performance tidak standart 0 1 2 3
- Parking brake tidak berfungsi 0 1 2 3
- Parking brake tidak bisa release 0 1 2 3
- Brake overheat 0 1 2 3

V. ELECTRICAL SYSTEM
- Starting motor tidak bisa berputar pada saat 0 1 2 3
starting switch diputar ke posisi " START "
- Alternator tidak berfungsi 0 1 2 3
- Parking brake tidak berfungsi 0 1 2 3
- Parking brake tidak bisa release 0 1 2 3
- Tingkat kecepatan transmisi tidak bisa pindah 0 1 2 3
ketika lever digerakkan antara F1 & F8 atau
R1 & R8

I. MACHINE INSPECTION PROGRAM

Menjelaskan maksud dan tujuan serta prosedur pengukuran (pemeriksaan) item-item berikut :
I. ENGINE
- Engine speed 0 1 2 3
- Blow by pressure 0 1 2 3
- Boost Pressure 0 1 2 3
- Exhaust gas temperatue 0 1 2 3
- Lubricating oil pressure 0 1 2 3

II. POWER TRAIN

- Transmission pilot pressure 0 1 2 3
- Transmission lubrication pressure 0 1 2 3
- Transmission main relief pressure 0 1 2 3
- Transmission inching pressure 0 1 2 3
- Transmission slipping 0 1 2 3
- Differential locking device oil pressure 0 1 2 3
- Tandem drive drain plug visual check 0 1 2 3

III. STEERING SYSTEM

- Steering wheel turning angle (Lock to lock) 0 1 2 3
- Steering wheel play 0 1 2 3
- Control lever travel 0 1 2 3
- Control operating force 0 1 2 3
- Tire runout 0 1 2 3
- Toe-in of wheel 0 1 2 3
- Leaning angle of wheel 0 1 2 3
K - Priority flow divider valve pressure 0 1 2 3
E
T
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E
 AF-04-00/MLC/12/2002/1

MACHINE : MOTOR GRADER CATERPILLAR 14H

COMPETENCY : MACHINE TROUBLE SHOOTING

K
UNSUR UNSUR PENGETAHUAN
NILAI TINGKAT
KOMPETENSI
KETERANGAN
E DAN KETERAMPILAN
IV. BRAKE SYSTEM
T - Brake performance 0 1 2 3
E - Parking brake performance
- Brake pedal operating force
0
0
1
1
2
2
3
3
R
V. HYDRAULIC SYSTEM & WORK EQUIPMENT
A - Main relief valve set pressure (R.H & L.H Valve) 0 1 2 3
M - Work equipment control lever travel 0 1 2 3
- Work equipment control lever operating force 0 1 2 3
P - Work equipment performance 0 1 2 3
I - Hydraulic drift of work equipment 0 1 2 3

L MACHINE INSPECTION PROGRAM

A C. Pengisian Machine Condition Report ( MCR ) Sheet

Catatan :
1. Sheet ini mengacu pada unit GD 825
2. Apabila penera melakukan peneraan diluar unit ini (GD 825), harap mempersiapkan MCR
sheet sesuai dengan unit yang ada.

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