In House Trainning Dasar PLC S7 200 (3 Hari(9Jam/Hari))

Informasi Kursus:
Uraian Kursus PLC: In House Trainning PLC Ini diperuntukkan bagi peserta yang
memiliki sedikit pengetahuan mengenai system PLC. Peserta
akan belajar dan memahami dasar pemrograman PLC S7 200
Ladder Logic, mampu mendalami/menganalisa potensi masalah
yang terjadi (terkait function sequence program; Hardware (I/O
Devices) & Software fault), belajar untuk melakukan prosedur-
prosedur umum seperti Membuat Program Project PLC;
Memodifikasi sequence program; meng-edit program,
forcing/Manipulasi data, Acknowledge Fault, monitoring nilai
digital dan analog(Status Chart), Upload maupun download
program(With Edit In RUN), simulasi PLC Project, I/O Mapping ke
devices DI/DO, AI/AO. Peserta juga akan belajar bagaimana
Interkoneksi PLC system dengan Device lainnya seperti HMI,
Inverter, I/O devices dan bagaimana effektifitasnya, hingga
Troubleshootings masalah Logic system PLC ke sisi devicenya;
Trace back Alarm fault di HMI, monitoring address fault di sisi
sequence logic status Online, serta solusi penyelesaiannya,
Dokumentasi/Preventif maintenance Konfigurasi PLC-HMI dan
devices penunjangnya, kemudian peserta di ajak Membuat
Button Fungsi-fungsi dasar graphic/screen Diskrit maupun analog
value (HMI Development), dan fungsi-fungsi operasional di HMI
lainnya.
Lama kursus: 3 Hari (Durasi 9Jam/Hari)
Percent Hands-on: 25% (Teori); 75% (Praktek)
Training Equipment: S7 200 CPU 226 REL 02.01 DC/DC/DC based Training Stations;
EM221(DI); EM222(DO); EM231(AI); EM232(AO); Simatic Panel
TP270/MP277 10” Touch; Inverter Emerson 0.75kW; Motor
Induksi 3 Phasa 0,45kW; Cable PC Adapter USB V1.2/A2;
PPI/MPI Cable for Interface PLC-HMI; Dell Laptop Computers
(Windows XP Pro. SP3, Step 7 MicroWin V4.0 SP4/SP9,
Simulator S7200 V2.0, WinCC Flexible 2008 SP3; Pro tool
Pro/CS V6.0 dll);
Public Course Cost: Rp.3.500.000,-(Per Peserta)

Target Audience: Electricians, Technicians, Engineers

Maximum Class Size: 5 students
Silabus In House Trainning S7 200 :

PROGRAMMING SIDE

Steps List Create Project PLC Plant Chemical Mixing Tank

1. Opening Step 7 MicroWin V4.0 SP4/SP9.

2. Create Project with Option “ New”.
 Create OB1; SBR0; SBR1; SBR2; SBR3; SBR4; SBR5; SBR6
& SBR7.
3. Check PLC Information S7200 Station Configuration.
 Module PLC Diskrit 24In/16Out.
 Module Exspansi Diskrit 8In .
 Module Exspansi Diskrit 8Out.
 Module Exspansi Analog Input 4In.
 Module Exspansi Analog Input 4Out.
4. Create SBR0 “AutoOperationMixingTank” and Assign SBR0 at
OB1.
5. Create SBR1 “OperationalDevicesMode” and Assign SBR1 at
OB1.
6. Create SBR2 “BaleSection” and Assign SBR2 at OB1.
7. Create SBR3 “MixingSection” and Assign SBR3 at OB1.
8. Create SBR4 “AnalogScalingUnscaling” and Assign SBR4 at OB1.
9. Create SBR5 “IOMapping” and Assign SBR5 at OB1 .
10. Create SBR6 “SimulationBale_Water” and Assign SBR6 at OB1.
11. Create SBR7 “Alarms” and Assign SBR7 at OB1
12. Create Status Chart “Mixing”.
13. Create HMI Integrated with PLC “Plant Chemical Mixing Tank ”
(Used Pro tool Software SP3 Ver.6.0/WinCC Flexible 2008 SP3).
 Create Hydro_Main Graphic.
 Create Hydro_Set Graphic.
  Create Help1 Graphic.
 Create Help2 Graphic.
 Create Help3 Graphic.
 Setting Parameter Controller PLC S7 200 CPU 226
DC/DC/DC with HMI TP270 10” Touch.
14. Simulation PLC S7 200 (Used Simulator S7200 V2.0).
 Export Program block File project Plant Chemical Mixing
Tank (Convert to *.AWL File).
 Aktivasi Procedure Run Simulator S7200 V2.0 and
Configuration PLC Station and support devices.
15. Finished.

PLC PRACTISE SIDE

Steps List Practise Project PLC Plant Chemical Mixing Tank.

 Used CPU Simulator S7200 V2.0.

1. Aktivasi Procedure Run Simulator S7200 V2.0.

2. Configuration PLC Type and Expansion Module Support.

3. Load program Plant Chemical Mixing Tank (With Internal

memory Bit/Word/DoubleWord for Assign HMI Devices).

4. Simulation Plant Chemical Mixing Tank Sequense Program Step

0 s/d Step 5.

5. Step Trace Go To/Cross reference for :

 Internal Memory Address (Sample : M100.0).

 Local Memory Address (IN; OUT; IN_OUT; TEMP).

  Instance data Block Address.

 Global data Block Address (Variable Memory).

 Absolute Address (I0.0; Q0.1; AIW0; AQW0).

6. Step Simulation Manipulasi Bit for :

 Internal Memory Address(Sample : M100.0).

 Local Memory Address (IN; OUT; IN_OUT; TEMP).
 Instance data Block Address.
 Global data Block Address (V20.1).
 Absolute Address (I0.0; Q0.1; AIW0; AQW0).
 Change value with Automatic; Decimal; Integer Value;
Hexadecimal & Floating Point.
 Create Local memory address, Save and Download program.
 Add Address Global Data Block Spare (Variable memory) for
Contact Simulation.
7. Modify and Monitoring value In Status Chart.
 Assign/Write Digital and Analog addressing In Status
Chart.
 Modify Logic Bit.
 Monitoring Analog data; Bit data With Status Chart.
 Trigger Scan Cycle for Value Bit Logic.
 Forcing & Unforcing Data Analog and Digital value.
8. Troubleshootings with Alarms Simulation and Trigger
Manipulation Bit for Alarm Active .
 Used Hardware PLC S7 200 CPU 226 REL 02.01 DC/DC/DC based
Training Stations; EM221(DI); EM222(DO); EM231(AI); EM232(AO);,
With Interface Cable Support :
1. PC Adapter USB V1.2/A2/RS232 for Communication Between
PLC – PC/Laptop.
2. Cable PPI/USB Communication Between PLC – PC/Laptop.
 3. MPI/PPI cable for Communication Between PLC – HMI
TP270/MP277 10” Touch.
4. Used PLC Demo Set With Devices Such as :
o DI Devices = Push Button; Limit Switch; Selector
Switch; Proximity Sensors; Photo Electric Sensors.
o DO Devices = Relay; Pilot Lamps.
o AI Devices = Potensiometer; Load cells; Temperature
Transmitter PT 100.
o AO Devices = Analog Display Controller; Speed
Reference for Inverter (Emerson 0.75kW).
 Used HMI TP270 10” Touch With Interface cable Support :
1. Cable RS232 for Download HMI Raw Graphic to TP270 10”.
2. Cable Serial RS232 for HMI Screen/Graphic Download &
Development.
3. Used Mouse for Induction Trainning About Windows CE
Content and Aplications.

1. Train Detail About Interface Cable (PC Adapter USB V1.2)

Connection Between PLC S7 200 with PC Laptop, and Describe
About Led Indication In PC Adapter USB V.2/A2.
2. Train Detail About Interface Cable (MPI/PPI Cable Networking)
Connection Between PLC S7 200 with HMI TP270 10”, and
Describe About Network Configuration (Software side).
3. Totally download PLC Plant Chemical Mixing Tank to PLC S7 200
CPU 226 DC/DC/DC REL.02.01
Typical Course Topics (partial listing of topic areas,
not in sequence):

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im Ladder Logic basics
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im PLC S7200 basics
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im Program documentation
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im Processor operation
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im PLC addressing
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im Timers
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im Comparison instructions
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im Counters
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im Manipulating & moving numbers
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im Processor faults
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im Common procedures
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im Status bits
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im Digital numbers in PLC's
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im Communications
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im Analog IO
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im Troubleshooting tips
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im Maintenance issues
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im Hardware Configurations and using software tools
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im Advanced PLC S7 200 software features
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im Understanding program planning & layouts
Primary Skills Learned:
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im Read and interpret common ladder logic programming
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im Logically troubleshoot common problems
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Searching / Finding program components, instructions, or
addresses
im

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im Make minor program edits (when appropriate)
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im Go online with processors
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im Download files to processor (when necessary)
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im Find, clear and correct processor faults
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im Perform online program edits safely (when appropriate)
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im Perform Force and 'Toggle bit' operations
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im Perform online data manipulations (Used Status Chart etc.)
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im Use Step 7 MicroWin V4.0 SP4/SP9 safely and effectively
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im Use Setting PG/PC to setup communications

Typical Practice Exercises (partial listing, not in

sequence):
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im Develop, write, and download basic ladder logic program
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im Configure IO
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im Configure communications
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im Practice going online with processor
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im Step 7 MicroWin V4.0 SP4/SP9 basic navigation
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Documenting programs (Instruction symbols, descriptions and
im

rung comments)
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im Troubleshooting logic problems
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im Battery / RAM issues
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im Scan cycle issues
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im Timer operation
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Use comparison instructions
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Develop, write and download basic Plant Chemical Mixing
Tank
im

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im Counters simulation
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im Runtime counter simulation
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im Number manipulations simulation
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im Processor faults simulation
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im Force operations simulation
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im Online editing simulation
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im Saving programs' issues and precautions simulation
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im Status bits Simulation (Date & time stamping)
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Configuring & using Setting PG/PC communications software
Simulations
im

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im Going online versus uploading and downloading Simulation
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im Scaling analog inputs and outputs Simulation
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im System troubleshooting
 Thi
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i… If you have additional questions about our training, or would like more
detailed information, please call us and we will be glad to answer your
questions and help in any way that we can.
Thi
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Thi
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For training information call us

085643672094 (ical) or Email : mfanzl79@yahoo.com