Oleh:
HERU MIRMANTO
Reference :
1.
2.
3.
4.
5.
6.
7.
TURBOMACHINES
Suatu pesawat yang mengkonversi energi mekanis
(torsi poros yang berputar) ke atau dari energi
aliran fluida sebagai akibat efek dinamik dari satu
atau barisan sudu-sudu.
Classification of Turbomachines :
1. According to Geometry of the Flow Path :
Radial Flow
Axial Flow
Mixed Flow
Classification of Turbomachines :
2. According to add Energy to a fluid Stream:
a. Pump
b. Fan, Blower, Compressor
a. Pump
Apabila fluida yang dilayani liquid atau slurry.
Centrifugal Pump
Mixed Pump
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Axial Pump
Classification of Turbomachines :
b. Fan, Blower, Compressor
Apabila fluida yang dilayani gas atau uap dan tergantung
pada kenaikan tekanan yang dihasilkan.
Axial Fan
Centrifugal Blower
Compressor
Classification of Turbomachines :
3. Extract Energy From a Fluid Stream :
a. Water Turbine
b. Steam Turbine
c. Gas Turbine
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Classification of Turbomachines :
4. According to change of pressure :
Impuls Turbine
Pelton Type
Reaction Turbine
Francis Type
Propeller Turbine
Kaplan Type
Classification of Turbomachines :
5. According to Impeller Construction :
Open
Semin Open
Closed
Low Solidity
High Solidity
POMPA
Definisi :
Pompa adalah suatu alat/ pesawat yang digunakan
untuk memindahkan fluida cair (liquid) dari suatu
tempat yang berenergi rendah ke tempat lain yang
yang berenergi lebih tingi melalui suatu sistem
perpipaan.
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POMPA
Prinsip Kerja Pompa :
Discharge
Suc
tion
POMPA
Dynamic
- Simplex
- Duplex
Steam-Double Acting
Power
Single Acting
Double Acting
- Simplex
- Duplex
- Triplex
- Multiplex
Diaphragm
- Simplex
- Multiplex
Rotary
Single Rotor
Multiple Rotor
- Fluid Operated
- Mechanically Operated
- Vane
- Piston
- Flexible
- Member
- Screw
- Peristaltic
- Gear
- Lobe
- Piston
- Circumferential piston
- Screw
POMPA
Dynamic
Centrifugal
Axial Flow
Single Stage
Multistage
Closed Impeller
Open Impeller
Fixed Pitch
Variable Pitch
Mixed Flow,
Radial Flow
Open Impeller
Single Suction
Self Priming
Double Suction Non Priming
Single Stage
Multistage
Peripheral
Single Stage
Multistage
Special Effect
Self Priming
Non Priming
- Jet (Ejector)
- Gas Lift
- Hydraulic Ram
- Electromagnetic
1.
2.
3.
4.
5.
- up to 20 cu m per h
from 20 to 60 cu m per h
over to 60 cu m per h
- up to 5 kg per sq cm
from 5 to 50 kg per sq cm
over to 50 kg per sq cm
Specific Velocity
Specific velocity is a value that links together the capacity, head and
power consumption of pump, all of which depend upon the principal
dimensions and velocity of liquid flow in impeller.
from
from
from
from
from
40 to 80 rpm
80 to 150 rpm
150 to 300 rpm
300 to 600 rpm
600 to 2000 rpm
ns
Where
n
Qs
H
:
=
=
=
=
n Qs
n Qs
3,65
3
4
75 4 H 3
H
Ref 7
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ns1 3,65
n Qs
ns1 3,65
4
n Qs
4
3
H1
3,65
n Qs
4
H3
i 3 ns .4 i 3
n
n
i 3 s14 3 ( s1 ) 4
ns
ns
Where
i
H1
H
:
= number of stages of pressure
= head developed by one impeller, mH2O
= head developed by the pump, mH2O
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ns1 3,65
n Qs1
4
3,65
Qs
n
kk
4
3,65
n Qs
4
H3
1
ns
kk
kk
Where :
Qs1 = discharge through an impeller with single admission,
cu m per sec
kk = number of admission (entries) to the impeller of
pump.
On the basis of above equation the number of admission is :
ns
k k
ns1
Qs
n
kk
ns1 3,65
4
3,65
n Qs
4
H3
i3
ns
kk
i3
kk
Where :
i
kk
Contoh soal 1 :
Contoh soal 2 :
Pa Va
Ps Vs
za
za z
H l
2.g
2. g
he
Zs
Za
Where :
Za
=
Pa
=
Va
=
Z
=
Ps
=
Vs
=
Hls =
section II
Ps
Pa
Vs
z
H l
2. g
Ps
Pa
Ce
z s he
H l
2. g
Where :
he
= Radius of the impeller inlet, m
Hl = Loss of head in the suction line due to hydraulic
resistances, H2O
NPSHA NPSHR
Ce
z s he
H l
2. g
Pv
Pa
Therefore
z s max
Ce
H l
2.g
Pa
Pv
z sp 0,75 . z s max
Therefore
z sp
Pa Pv Ce 2
0,75
H l
2. g
Where :
zsp
Contoh soal 1 :
Tanda-tanda Kavitasi
Suara berisik/noise yang bertubi-tubi
Getaran pompa sampai terdengar
Penggunaan daya/power yang berlebihan daripada
biasanya (Ampere meningkat)
Debit berkurang drop secara siknifikan
Akibat Kavitasi :
Erosi permukaan
Permukaan impeller dan rumah keong bopeng
(berlubanglubang kecil-kecil, terkikis)
Getaran struktur
Penurunan efisiensi
Suara berisik
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Noise generation
karena kavitasi
Spektrum
broadband pada
saat ada kavitasi,
3 5 KHz (tipikal)
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SALAH
BENAR
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Double admission
with a diffuser-ring and volute casing
Turbomachinery Analysis
The Angular Momentum Principle :
The angular momentum principle was applied to finite control volume :
r xF s
r xgdV Tshaft
cv
r xVdV
cv
rxVVdA
cs
Assumsi :
Torques due to body and surface force may be
ignored
Steady flow
Uniform flow at inlet and outlet
Incompressible
Above equation will be :
Tshaft
rxVVdA
cs
C1
C1r
1
U1
C1U
W2
C2
C2r
2
Where :
U1 & U 2
C2U
= peripheral velocity
W1 & W2
= relative velocity
C1 & C 2
= absolute velocity
1 & 2
1 & 2
U2
The term on the right side is the product of x V with the mass
flow rate at each section. For uniform flow into the rotor at
section 1, and out of the rotor at section 2, the equation be
comes
Tshaft r2 C2 u r1 C1u m
W m U 2 C2u U1 C1u . m
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W m 1
H t
U 2 C2u U1 C1u
m .g g
This equation was deduced by Leonhard Euler in (1754)
We can write theoretical infinite Head :
H t
2. g
2.g
2. g
Where :
U 22 U12
2.g
W12 W22
2.g
C22 C12
2.g
= 900
so,
U 2 C2u
H t
g
W1
C1=C1r
Actual Head
U1
U 22
H k 2 cu . h .
g
Where :
K2cu = circulation factor
= hydraulic efficiency
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Actual Head
2
2
U
H kh .
g
Where :
Kh
= K2cu h
= Head factor
60 to 100
100 to 150
150 to 220
0,87 to 0,9
0,9 to 0,92
0,92 to 0,94
0,82
0,82
K2cu
0,6
to 0,82
W1
C2r
C1
C1r
1
1
C1U
U1
2
C2U
U 2 C2u
H t
g
C2 r
tg 2
U 2 C2u
H t
C2 r
C2u U 2
U 2 C2 r ctg 2
tg 2
U 22 U 2 .C2 r .ctg 2
g
g
U2
H t
U2
(U 2 C2 r .ctg 2 )
g
2 > 900
Head
2 = 900
2 < 900
Capacity
Jumlah Sudu
zv
Dimana :
br
Q1s H1
r1
2 ,25 op U 2 br r2 1
r2
ns1
40 to 60
60 to 180
180 to 350
350 to 500
Zv
Qts 2 r1 b1 C1r 2 r2 b2 C 2 r
Qts ( 2 r1 1 z) b1 C1r ( 2 r2 2 z) b2 C2 r
Where :
S1
1
sin (1 )
S2
2
sin (2 )
Qs v . Qts
Indicative Capacity (Qi)
Amounts of liquid flow through the pumps, so this capacity is
the same with actual capacity (Qs) plus internal leakage (Ql).
Qi Qs Ql
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Internal Leakage
Penyebab internal leakage
Wearing Ring aus, korosi, erosi, atau
perawatan yang kurang tepat, maka
Volumetric losses
Volumetric losses consist of leakages of liquid through
clearance from high-pressure to low-pressure region
The most significant volumetric losses are :
Qs
v
Qts
ns1
60 to 100
100 to 150
150 to 220
0,94 to 0,97
0,97 to 0,99
0,98 to 0,995
POWER
Useful Power (Nu) is the energy increment in the flow of liquid
passing through the pump in unit time
. Qs . H
WHP N u
HP
75
. Qs . H
WHP N u
KW
102
Required Power input (N / BHP)
. Qs . H
BHP N
op
WHP
BHP
Contoh soal :
Diketahui pompa centrifugal mempunyai data-data sebagai berikut :
Diameter dalam (d1) = 150
mm
1 = 2 = 300
Diameter luar (d2)
= 320
mm
Q
= 55 lt/dt
Lebar dalam (b1)
= 50
mm
1
= 900
Lebar luar (b2)
= 30
mm
Hitung :
a.Putaran impeller
b.Head teoritis yang dihasilkan
c.Power yang dibutuhkan.
Jawab :
C1=C1r
Kapasitas :
C2
W1
1
W2
C2r
2
U1
C2U
Qts 2. r1 b1 C1r
Qts
55.10 3
m
C1r
2
,
33
2. r1 b1 2. . 75.10 3 x 50.10 3
dt
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2
U2
C1r
tan 300
U1
m
dt
U 1 x R1
Sehingga :
U 1 2. n
R1
60
60 . 4,04
514,3 rpm
3
2. 75.10
Perbandingan putaran :
U 2 U1
R2
160
m
4,04
8,618
R1
75
dt
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C2r
Qts
55.10 3
m
1
,
823
2. R2 b2 2. . 160.10 3 x 30.10 3
dt
C2r
tan 30 0
W2u
Maka :
m
dt
m
dt
H t
4,79 m
g
9,81
R R 2 R1
p2 p1 D02 D2sh
4
c0 Q c0
R3 m
R R R3
p2 p1 D02 D2sh Q c 0
4
L V2
V2
Hpld f
k
D 2 g
2 g
Hpls
CENTRIFUGAL PUMPS:
Basic Concepts of Operation
Pump Characteristic :
1. Main Characteristic
2. Working Characteristic
3. Universal Characteristic
If the impeller rotates at n rpm, theoretical Discharge,
theoretical Head and Power will be :
Qts 2 r1 b1 C1r 2 r2 b2 C2 r
H t
U 2 C2u
g
N t Qts H t
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Pump Characteristic :
When the speed of the pump is changed from n to n ,
The new velocity diagram :
Q / ts 2 r1 b1 C/1r 2 r2 b2 C/ 2r
H/ t
U/ 2 C / 2u
N/ t Q / ts H/ t
Pump Characteristic :
On the basis equation, we obtain
C / 1r C / 2r U/ 2 n /
n
C1r C 2r U2 n
Q / ts
n
Q ts
Q / ts
or
H/ ts n'
2 n2
Hts
n
2
or
N/ ts n'
3 n3
Nts
n
n'
Q ts Q ts n
n
H/ ts Hts
n'
n
n s1
ns1
3,65
or
n' Q's
3,65
H '3
n Qs
4
N/ ts Nts
n'
n' Q s
n Qs
Hts n 2
n'
n
H3
n'
3
H
Nts n3
MAIN CHARACTERISTIC
WORKING CHARACTERISTIS
WORKING CHARACTERISTIS :
UNIVERSAL CHARACTERISTIC
UNSTABLE OPERATION
UNSTABLE OPERATION
Dimensionless parameter
Dependent pump variables :
(H)
(N)
()
Diameter
Lengths
Surface roughness
(D)
(l)
()
Important variables :
Flowrate
Rotational speed
Fluid viscosity
Fluid density
(Q)
()
()
()
Head Coefficient
Power Coefficient
Efficiency
Flow Coefficient
Q
CQ
D3
Flow Coefficient
Head Coefficient
Power Coefficient
Efficiency
Problem :
PUMP TESTING
Head Measurement
Flow Measurement
(a)
(b)
AXIAL PUMP
Polygon Velocity
Blade
motion