POTENTIAL

FAILURE MODE AND EFFECTS ANALYSIS

( PROCESS FMEA)
Item ____________________________

Process Responsibility

Model Years (s)/Vehicle (s) ________________________________

Key Date ___________________________________________________

FMEA Number ____________________________________________

Page ____________ of _____________
Prepared By ______________________________________________
FMEA Date (Orig) _________________ (Rev) ___________________

Core Team ________________________________________________________________________________________________________________________________________________________________________________________________

Proses Funcion
/

S
Potential

Potential Effect(s) of

Failure Mode

Failure

Requirement

Apa efek yang

ditimbulkan?

e
v

C
l
a
s
s

Potential Cause(s)/
Mechanism(s) of
Failure

O
c
c
u
r

Current Proses

Current Proses

Controls

Controls

(Prevention)

(Detection)

Seberapa
parah?

D
e
t
e
c
t

R
P
N

Recommended
Action(s)

Responsibility &
Target Completion
Date

Action Results
Actions
Taken

R
P

Apa yang dpt

dilakukan?
Perubahan Proses

Apa fungsi &

persyaratan?

Pengendalian Khusus
Perubahan pada
Standards, Prosedur
atau pedoman

Apa yang mungkin

salah:

Apa
penyebabnya?

Seberapa
sering terjadi?

Tdk berfungsi
Fungsi menurun
atau menyimpang
Bagaimana mencegah/
mendeteksi
Seberapa mampu
cara ini
mendeteksi?

Managing Quality Assurance Rev.01 (August 2012)

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PFMEA Severity Evaluation Criteria

Effect

Criteria: Severity of Effect on Process

Rank

Gagal memenuhi
syarat keselamatan
dan atau peraturan
keselamatan

Dapat membahayakan operator (mesin atau assembly) tanpa

peringatan

10

Dapat membahayakan operator (mesin atau assembly) dengan

didahului peringatan

Gangguan Major

100% product harus di scrap. Line produksi shutdown atau stop

shipment

Gangguan
Significant

Beberapa part harus di scrap. Penyimpangan terhadap proses

utama termasuk penurunan kecepatan produksi atau
membutuhkan tambahan manpower

Gangguan Sedang

100% part produksi harus di rework secara offline

Beberapa part harus di rework secara offline

100% part hasil produksi harus di rework in station

Beberapa part harus di rework in station

Gangguan Minor

Ketidaknyamanan terhadap proses, operasi, atau operator

Tidak ada efek

Tidak ada efek

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PFMEA Occurrence Evaluation Criteria

Effect

Incident per items/ vehicles

Rank

Sangat tinggi

1 in 10

10

Tinggi

1 in 20

1 in 50

1 in 100

1 in 500

1 in 2000

1 in 10,000

1 in 100,000

1 in 1,000,000

Kegagalan dihilangkan

Sedang

Rendah
Sangat rendah

Managing Quality Assurance Rev.01 (August 2012)

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PFMEA Detection Evaluation Criteria

Opportunity for
Detection

Criteria: Likelihood of Detection by Design Control

Likelihood of
Detection

Rank

Pasti tidak terdeteksi

Tidak bisa mendeteksi atau tidak ada inspeksi

Almost
impossible

10

Mungkin tidak bisa

mendeteksi pada
tahap manapun

Kegagalan tidak mudah di deteksi atau terdeteksi secara random

Very Remote

Deteksi setelah
selesai proses

Kegagalan terdeteksi setelah proses dengan visual inspection (atau audible means) oleh
operator

Remote

Deteksi masalah
pada sumber

Kegagalan terdeteksi di station dengan visual inspection oleh operator atau setelah proses
dengan pemakaian attribute gauging oleh operator (go no go, manual torque check)

Very Low

Deteksi masalah
setelah proses

Kegagalan terdeteksi setelah proses dengan variable gauging oleh operator atau in station
dengan attribute gauging oleh operator (go no go, manual torque check)

Low

Deteksi masalah
pada sumber

Kegagalan terdeteksi in station dengan variable gauging oleh operator atau in station oleh
automated controls dan memperingatkan operator (light, buzzer)
Gauging performed on setup and first piece check (for setup causes only)

Moderate

Deteksi masalah
setelah proses

Kegagalan terdeteksi setelah proses dengan automated controls dan mengunci part untuk
mencegah proses berikutnya

Moderately
High

Deteksi masalah
pada sumber

Kegagalan terdeteksi in station dengan automated controls dan mengunci part instation
untuk mencegah proses berikutnya

High

Deteksi kesalahan
dan pencegahan
masalah

Kesalahan di deteksi in station dengan automated controls yang mendeteksi kesalahan dan
mencegah di produksinya part reject

Very High

Pencegahan
kesalahan

Pencegahan kesalahan dengan fixture design, machine design, atau part design. Part reject
tidak bisa dibuat karena item sudah di error proofed dengan design process/product

Almost
Certain

Managing Quality Assurance Rev.01 (August 2012)

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POTENTIAL
FAILURE MODE AND EFFECTS ANALYSIS
( PROCESS FMEA)
Item ____________________________

Process Responsibility

Model Years (s)/Vehicle (s) ________________________________

Key Date ___________________________________________________

FMEA Number ____________________________________________

Page ____________ of _____________
Prepared By ______________________________________________
FMEA Date (Orig) _________________ (Rev) ___________________

Core Team ________________________________________________________________________________________________________________________________________________________________________________________________

Proses Funcion
/
Requirement

S
Potential

Potential Effect(s) of

Failure Mode

Failure

e
v

C
l
a
s
s

Potential Cause(s)/
Mechanism(s) of
Failure

Managing Quality Assurance Rev.01 (August 2012)

O
c
c
u
r

Current Proses

Current Proses

Controls

Controls

(Prevention)

(Detection)

D
e
t
e
c
t

R
P
N

Recommended
Action(s)

Responsibility &
Target Completion
Date

Action Results
Actions
Taken

R
P

Grow People

POTENTIAL
FAILURE MODE AND EFFECTS ANALYSIS
( PROCESS FMEA)
Item ____________________________

Process Responsibility

Model Years (s)/Vehicle (s) ________________________________

Key Date ___________________________________________________

FMEA Number ____________________________________________

Page ____________ of _____________
Prepared By ______________________________________________
FMEA Date (Orig) _________________ (Rev) ___________________

Core Team ________________________________________________________________________________________________________________________________________________________________________________________________

Proses Funcion
/
Requirement

S
Potential

Potential Effect(s) of

Failure Mode

Failure

e
v

C
l
a
s
s

Potential Cause(s)/
Mechanism(s) of
Failure

Managing Quality Assurance Rev.01 (August 2012)

O
c
c
u
r

Current Proses

Current Proses

Controls

Controls

(Prevention)

(Detection)

D
e
t
e
c
t

R
P
N

Recommended
Action(s)

Responsibility &
Target Completion
Date

Action Results
Actions
Taken

R
P

Grow People

POTENTIAL
FAILURE MODE AND EFFECTS ANALYSIS
( PROCESS FMEA)
Item ____________________________

Process Responsibility

Model Years (s)/Vehicle (s) ________________________________

Key Date ___________________________________________________

FMEA Number ____________________________________________

Page ____________ of _____________
Prepared By ______________________________________________
FMEA Date (Orig) _________________ (Rev) ___________________

Core Team ________________________________________________________________________________________________________________________________________________________________________________________________

Proses Funcion
/
Requirement

S
Potential

Potential Effect(s) of

Failure Mode

Failure

e
v

C
l
a
s
s

Potential Cause(s)/
Mechanism(s) of
Failure

Managing Quality Assurance Rev.01 (August 2012)

O
c
c
u
r

Current Proses

Current Proses

Controls

Controls

(Prevention)

(Detection)

D
e
t
e
c
t

R
P
N

Recommended
Action(s)

Responsibility &
Target Completion
Date

Action Results
Actions
Taken

R
P

Grow People