UNTUK KONSTRUKSI
SEGMENTAL BOX GIRDER
Erection
gantries
Pair of MGs
underslung overhead Single MG
(Type 1)
Without stays
Pair of MGs
(Type 2)
With stays
Single MG
(Type 3)
Overhead Gantry
With Pair of MG
Overhead Gantry
With one MG
Overhead Gantry
With Pairs of MG
Overhead gantry
With Pair of MG
•Pair of main
girders with front
and rear noses
•Pair of brackets
(3 sets)
•Stressing platform
•Segment loader
Underslung gantry
Underslung gantry
Setiap Launcher punya karakteristik sendiri sesuai dengan konsep desain dan fungsi
operasionalnya.
Kualifikasi dan sertifikasi atas satu tipe Launcher tidak berarti berlaku juga untuk tipe
Launcher yang berbeda.
Tujuan :
Approval
Fabrication
Commissioning
Load Test /
Casting Permit Load Test / 1st Cast
Launching
SOPPermit
Operasional LG pada Segmental Box Girder.
Asosiasi Perusahaan Pracetak dan Prategang Indonesia.
Prosedur evaluasi, pengawasan dan pemberian ijin kerja
Dismantling
1.Delivery segment
INSPEKSI SEGMENT 6.Pengecoran dan curing
wet joint (Jika ADA).
SELESAI
4.Erection Segmen
Pastikan ketika
pemasangan
connection beam atau
segment suspension
beam stress bar
pengunci di preload
terlebih dahulu, serta
akses agar di pasang
terlebih dahulu.
SOP Operasional LG pada Segmental Box Girder.
Asosiasi Perusahaan Pracetak dan Prategang Indonesia.
Akses dari ground ke top segment & install SSB
N+1
CONNECTION BEAM INSTALLED
ATTACHED CONNECTION BEAM TO SLB
N+1
CONNECTION BEAM INSTALLED
ATTACHED CONNECTION BEAM TO SLB
N+1
CONNECTION BEAM INSTALLED
ATTACHED CONNECTION BEAM TO SLB
Sambungan
setiap HDPE
harus di cek
kondisinya.
1. Span lowering
2. Load transfer on SEB
3. Launching of Gantry
SOP Operasional LG pada Segmental Box Girder.
80 Asosiasi Perusahaan Pracetak dan Prategang Indonesia.
DROP IN SPAN USED END SUSPENSION TO LOWERING SPAN
Engineering
Site Manager Safety Team
Team
Gantry
Engineer
Gantry
Operator
Dynamic test :
• Beban 110% dari spesifikasi.
• Beban diangkat dan diturunkan.
• Winch bergerak depan & samping
• Beban digantung selama 5 menit.
Test operasional :
• Penyesuaian kemiringan span.
• Emergency stop.
2 Main
Trusses (MT)
Rear Main
support (RMS)
Rear Support
Leg (RSL) Front Main
Support (FMS)
Segment Lifting Front
beam (SLB) Support Leg
(FSL)
Setiap Launching Gantry (LG) memiliki sistem penamaan komponen sendiri, lihat/pelajari di
petunjuk pengoperasian (Operation Manual).
SOP Operasional LG pada Segmental Box Girder.
Asosiasi Perusahaan Pracetak dan Prategang Indonesia.
Persyaratan Umum : design basis launching gantry.
Emergency access :
Akses diperlukan jika terjadi kerusakan pada
peralatan (mekanikal, elektrikal & hidraulik).
FLCB RLCB
FSL
UCB RSL
1. Keseimbangan (Equilibrium):
Ketahui dengan pasti
Dimana posisi titik berat Launching Gantry
R(μ) = PV * μ >> H
Fixed Hinged
(longitudinal fixity) (sendi/pendulum)
STABLE
UNSTABLE
1 = beban unbalance
2 = titik berat Main Truss
3 = counter weight
UNSTABLE
UNSTABLE
1
5
4
1 = beban asimetris
2 = momen guling akibat (1)
3 = tie down (precompression)
4 = berat span
5 = beban angin
ULRS
LCB
4 screw jacks.
Rekayasa lalu lintas harus di terapan jika kegiatan lanching bersinggungan dengan
lalu lintas sekitar.
In general the reaction gantry onto permanent structure is not controlling for
the design of the deck, the pier and the foundation. It is also important to
verify that the leading pier is able to take the longitudinal force from the
launching, especially when the LG is sliding and not rolling over its support and
the pier are high.
3 workers from the parapet contractor were trapped under the span and died.