Prosedur Isolasi Dan Pelabelan Water Service

9|J`A|( PTINDOMUROKENCANA Page 1 Of 9 Rev 01
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PROSEDUR ISOLASI DAN PELABELAN WATER SERVICE No. Dokumen / Doct/menf IVo.
ISOLATION PROCEDURE AND WATER SERVICE TAGGING 030-lMK-PRO-POP-PRD-lx-2018
9IMK
pT. iNDo Muro KENCANA
PROSEDUR ISOLASI DAN PELABELAN WATER SERVICE

ISOLATION PROCEDURE AND WATER SEFIVICE TAGGING
PENGESAHAN / VAL/DAr/ow
¥RE - rf Noldy Boronng

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Page 2 of 9 Rev 01
PROSEDUR ISOLASI DAN PELABELAN WATER SERVICE No. Dokumen / Document No.
ISOLATION PROCEDURE AND WATER SERVICE TAGGING 030-IMK-PRO-POP-PRD-IX-2018
DAFTAR ISI / TABLE OF CONTENTS
1. TUJUAN / OBJECTIVE ............................................................................................................. 3

2. RUANG LINGKUP / SCOPE ..................................................................................................... 3
3. TANGGUNG JAWAB / RESPONSIBILITIES ............................................................................ 3
4. DEFINISI / DEFINITIONS .......................................................................................................... 3
5. URAIAN PROSEDUR / PROCEDURE DETAILS ...................................................................... 4
6. REFERENSI / REFERENCES ................................................................................................... 6
7. DAFTAR DISTRIBUSI DOKUMEN / DOCUMENT DISTRIBUTION LIST ................................. 7
8. LAMPIRAN / ATTACHMENTS ................................................................................................. 7
Page 3 of 9 Rev 01
1. TUJUAN 1. OBJECTIVE
Prosedur ini bertujuan untuk memastikan This procedures is applied to ensure when
ketika melakukan pemasangan, kontruksi, installing, constructing, inspecting and
inspeksi dan perawatan peralatan yang maintaining potentially harmful
berpotensi menimbulkan bahaya, hanya machinary/equipment, may only be
boleh dilakukan oleh orang yang performed by a competent and authorized
berkompeten dan memiliki otoritas setelah person after the equipment is isolated.
peralatan tersebut diisolasi.
2. RUANG LINGKUP 2. SCOPE

Prosedur ini menjelaskan tata cara dan This procedure describes steps and methods
langkah-langkah melakukan lsolasi dan for Water Service Isolation and Tagging in
Pelabelan Water Services yang sesuai accordance with the applicable Occupational
dengan sistem manajemen kesehatan, Health, Safety and Environmental
keselamatan kerja dan lingkungan yang Management System in PT IMK. By doing the
berlaku di PT IMK. Dengan prosedur ini, procedure, every employee is expected to:
setiap karyawan diharapkan bisa: • Work safely.
• Bekerja dengan aman. • Perform Isolation and Tagging activity
• Melakukan lsolasi dan Pelabelan dengan correctly.
benar.
3. TANGGUNG JAWAB 3. RESPONSIBILITIES

• Superintendent / Kepala Departemen • Superintendent / Head of Department
harus memastikan semua karyawannya should ensure all his employee are
diberitahu, dilatih dan mengerti Prosedur informed, trained and understand the
Pelabelan dan lsolasi IMK di tempat Isolation and Tagging Procedure at their
kerja. workplace.
• Pengawas harus mengenali persyaratan- • Supervisor should recognize the
persyaratan yang harus dilakukan untuk requirements to be performed to fulfill this
memenuhi prosedur ini. procedure.
• Karyawan harus mematuhi praktik- • Employees should obey the safe working
praktik kerja aman sehingga practices to maintain their health and
keselamatan dan kesehatan mereka safety as well as the health and safety of
serta yang lainnya di sekitarnya their coworkers around them.
terpelihara.
4. DEFINISI 4. DEFINITIONS
• Petugas Pengisolasian adalah orang • Isolation Officer is a person who has
yang telah mendapatkan pelatihan received advanced training on the
lanjutan tentang prosedur pengisolasian, isolation procedures, locking and tagging
sistem penguncian dan sistem systems. This person should has
penandaan, Orang tersebut harus operational experience in the area of his
mempunyai pengalaman operasional work.
pada area tempat mereka bekerja.
• Petugas lsolasi Listrik adalah orang • Electrical Isolation Officer is a person
yang telah mendapatkan pelatihan who has received advanced training on
lanjutan tentang prosedur pengisolasian, the isolation procedures, locking and
sistem penguncian dan sistem tagging systems for electrical equipment.
penandaan untuk peralatan listrik, Orang This person should has electrical
tersebut harus mempunyai pengalaman experience on the area of his work. The
tentang listrik di area tempat mereka electrical isolation officer is needed to
bekerja, Petugas isolasi listrik dibutuhkan isolate the Motor Control Center (MCC).
Page 4 of 9 Rev 01
untuk melakukan pengisolasian di Motor

Control Center (MCC).
• Personal Lock Holder adalah orang • Personal Lock Holder is a person who
yang telah mendapat pelatihan tentang has training on the isolating procedure,
prosedur pengisolasian, sistem locking and tagging system.
penguncian dan sistem penandaan.
• lsolasi adalah pemutusan energi dari • Isolation is preventing the transmission of
sumber energi dengan cara energy from the energy sources by
menguncinya sesuai dengan prosedur locking it according to the isolating
pengisolasian. prosedur ini merupakan procedure. This procedure is the only
satu-satunya prosedur yang berlaku di applicable procedure in PT IMK.
PT IMK. Prosedur ini disebut juga procedure is also called Isolation Positive.
Pengisolasian Positive.
• Orang Berkompeten adalah orang yang • Competent Person is a person who has
memiliki pengetahuan yang tepat, the sufficient knowledge, both internal and
kecakapan dan keahlian baik internal external skills, experienced and enable to
dan eksternal, pengalaman dan assign tasks. The combination of the
kemampuan untuk menetapkan tugas. above skills, underlies aspects of success
Kombinasi dari keahlian di atas and performance professionally of that
mendasari aspek dari kesuksesan dan person and can be tested for the
kinerja secara profesional dari orang competency criteria above.
tersebut dan dapat diuji untuk kriteria
kompetensi di atas.
• Label Peralatan Rusak adalah sebuah • Out of Service Tag is a tag placed on the
label yang ditempatkan di bagian machine/equipment to identify that the
mesin/peralatan yang menandakan equipment is shall not to be used or
bahwa peralatan tersebut tidak dapat operated.
dioperasikan dan /atau tidak boleh
dioperasikan.
• Label Bahaya Pribadi adalah label yang • Personal Danger Tag is a tag placed on
ditempatkan pada titik isolasi di bagian the isolation point of the machine/
peralatan/mesin yang menandakan equipment to identify that a person is
bahwa ada karyawan yang secara fisik physically working on the machine/
mengerjakan peralatan tersebut. equipment.
• Label lsolasi adalah label yang • Isolation Tag is a tag placed on the
ditempatkan pada titik isolasi di bagian isolation point of the machine/equipment
peralatan/mesin yang menandakan to identify that the machine/equipment is
bahwa sedang dilakukan perbaikan pada being maintained/serviced.
peralatan tersebut.
5. URAIAN PROSEDUR 5. DESCRIPTION OF PROCEDURE

5.1 Alat Pelindung Diri 5.1 Personal Protective Equipment
Page 5 of 9 Rev 01
5.2 Instruksi Wajib 5.2 Mandatory Instruction

Sebelum melakukan lsolasi dan Pelabelan Before conducting Water Service Isolation
Water Services, Isolation Officer and Tagging, the Isolation Officer will shut
melakukan shut down peralatan di down the equipment in the field and directly
lapangan dan langsung melakukan perform the isolation. After the equipment is
pengisolasian. Setelah semua peralatan being isolated correctly, the Isolation Officer
sudah diisolasi dengan benar maka will allow the Personal Lock Holder to put
Isolation Officer memperbolehkan personal dangerous tag before they starting
Personal Lock Holder memasang tanda their work.
bahaya pribadi sebelum mereka memulai
pekerjaan.
5.3 Rincian Prosedur 5.3 Detailed Procedures
• Hubungi pihak Operations dan • Contact and inform the Operations Team
informasikan perihal pekerjaan dengan about the job by carrying Job Sheet to
membawa Job Sheet untuk meminta request WORK PERMIT to the
WORK PERMIT kepada Operational Operational Isolation Officer.
Isolation Officer.
• Isolation Officer melakukan shut down • The Isolation Officer will shut down the
peralatan/mesin di lapangan dan machinary/equipment in the field and
langsung melakukan Pengisolasian. directly perform the isolation.
• Semua anak kunci isolasi dimasukan ke • All the isolation keys are secured in the
dalam kotak isolasi dan kemudian kotak isolation box and the box will be locked by
isolasi tersebut dikunci kembali oleh the Isolation Officer.
Isolation Officer.
• Electrical Isolation Officer memastikan • The Electrical Isolation Officer ensures
semua pengisolasian alat telah dilakukan that all equipment isolation is performed
dengan benar, yaitu dengan memberi correctly by marking on the equipment
tanda pada lembaran daftar isolasi isolation list sheet.
peralatan.
• Apabila pemeriksaan daftar isolasi alat • If the equipment isolation list sheet has
telah selesai dan dinyatakan tidak ada marked and confirmed that there are no
peralatan yang belum diisolasi, maka equipment has not been isolated, the
Isolation Officer memperbolehkan para Isolation Officer will allow the Personal
Personal Lock Holder untuk memasang Lock Holder to put their Personal Danger
Personal Danger Tag mereka dan Tag and the job can be started.
pekerjaan sudah bisa dimulai.
• Jika pekerjaan telah selesai, • Once the job finished, inform to Plant Shift
informasikan kepada Plant Shift Supervisor / Plant Foreman to recheck it.
Supervisor / Plant Foreman untuk Personal Lock Holder will remove the
dilakukan pemeriksaan ulang. Personal padlock and Personal Danger Tag. The
Lock Holder membuka Padlock dan padlock and Personal Danger Tag are not
Personal Danger Tag. Padlock dan allowed to be removed by other person.
Personal Danger Tag tidak boleh dibuka After all padlock and Personal Danger
oleh orang lain. Setelah semua Padlock Tag has removed, the Operational
dan Personal Danger Tag dibuka maka Isolation Officer will open the padlock
Operational Isolation Officer akan and isolation tag on the isolation box and
membuka padlock dan tag isolasi di Isolator Poit in the MCC room, on the local
Isolation Box dan di Point Isolator di isolatator.
ruang MCC, di local isolator.
• Pihak Operation melakukan startup • The Operations team will start up the
peralatan di lapangan dan menunggu equipment in the field and wait for it to run
sampai peralatan tersebut sudah betul- normally.
Page 6 of 9 Rev 01
betul berjalan normal. • Once the job is confirmed complete by the

• Pekerjaan dinyatakan selesai oleh pihak Operations Team, then the Isolation Sheet
Operation dan Isolation Sheet dan Permit and Permit can be closed (SIGN OFF) by
dapat ditutup (SIGN OFF) oleh the Operational Isolation Officer and the
Operational Isolation Officer dan kepala Head of work
kerja.
• Permit yang asli akan dipegang oleh • The original permit will be kept by the
Operation dan salinan permit dipegang Operations Team and the copy of the
oleh pekerja untuk dilampirkan pada Job permit will be kept by the worker to be
Sheet. Isolation Sheet disimpan di attached on the Job Sheet. The Isolation
Control Room sebagai file. Sheet is archived in Control Room as file.
5.4 Prosedur Disiplin 5.4 Discipline Procedures

• GagaI melepas "Label Bahaya Pribadi" • Failure to Remove “Personal Danger
1. Pelanggaran Pertama - Peringatan Tag”
Tertulis. 1. First Level of Indiscipline – Written
2. Pelanggaran Kedua - Peringatan Warning.
Terakhir. 2. Second Level of Indiscipline – Final
3. Pelanggaran Ketiga - PHK langsung Warning.
atau keputusan dari Processing 3. Third Level of Indiscipline –
Manager. Termination of Employment or decision
from the Processing Manager.
• Melepas "Label Bahaya Pribadi" orang
lain • Removing the “Personal Danger Tag” of
1. Pelanggaran Pertama - PHK Langsung Other Person
atau keputusan dari Processing 1. First Level of Indiscipline – Termination
Manager. of Employment or decision from the
Processing Manager.
• Pelanggaran-pelanggaran Lain
1. Pelanggaran Pertama - Peringatan • Others Indiscipline Act
Tertulis. 1. First Level of Indiscipline – Written
2. Pelanggaran Kedua - Peringatan Warning.
Terakhir. 2. Second Level of Indiscipline – Final
3. Pelanggaran Ketiga - PHK atau Warning.
keputusan dari Processing Manager. 3. Third Level of Indiscipline –
Termination of Employment or decision
from the Processing Manager.
6. REFERENSI 6. REFERENCES
1. Undang Undang RI No.1 tahun 1970 1. Law RI No. 1/1970 on Occupational
Tentang Keselamatan Kerja Safety
2. Keputusan Menteri Pertambangan dan 2. Decree of the Minister of Mines and
Energi Nomor 1827 K/30/MEM/2018 Energy No. 1827 K/30/MEM/2018
tentang Pedoman Penerapan Aturan regarding Implementing Good Mining
Penambangan yang Baik. Practice.
3. Peraturan Menteri Energi dan Sumber 3. Regulation of the Minister of Energy and
Daya Mineral Nomor 38 Tahun 2014 Mineral Resources Number 38 Years
tentang Penerapan Sistem Manajemen 2014 on the Implementation of Safety
Keselamatan Pertambangan Mineral dan Management System Mineral and Coal
Batubara Mining
Page 7 of 9 Rev 01
7. DAFTAR DISTRIBUSI DOKUMEN 7. DOCUMENT DISTRIBUTION LIST

1. Operation Section Departemen 1. Operation Section Departemen
Processing Plant Processing Plant
8. LAMPIRAN 8. ATTACHMENTS
1. Lampiran 1 : Form Water Service – 1. Attachment 1 : Water Service Form –
MCC Isolator & Local Isolator. MCC Isolator & Local Isolator.
2. Lampiran 2 : Form Electrical Authorized 2. Attachment 2 : Electrical Authorized
Isolator. Isolator Form.
3. Lampiran 3 : Form Konfirmasi 3. Attachment 3 : Confirmation of
Pemahaman Instruksi Kerja. Understanding Work Instructions Form.
Lampiran 1
Water Service – MCC Isolator & Local Isolator Initial Box When Complete
Date: Operation Electrical
No Equipment Isolation Point Description Lock, isolation Corrections
1 PP-096 Ensure switch was lockout by padlock isolation tag
7 Disch Valve Ensure valve was lockout by padlock isolation tag
8 Drain Valve Ensure valve was lockout by padlock isolation tag
9
10
11
Lampiran 2
Electrical Authorized Isolator

Name & Badge
All Isolation Poin Tested Comments:
Test Completed Time: Signed:

Page 8 of 9 Rev 01
Plant Operation Authorized Isolator

Name & Badge
All Isolation Poin Tested Comments:
Test Completed Time: Signed:

Page 9 of 9 Rev 00
PROSEDUR ISOLASI & PELABELAN WATER SERVICE No. Dokumen / Document No.
ISOLATION PROCEDURE & WATER SERVICE TAGGING 030-IMK-PRO-POP-PRD-IX-2018
Lampiran 3
KONFIRMASI PEMAHAMAN INSTRUKSI KERJA

Presented by /
Mixing Date / Supervised by/
Disampaikan
Tanggal Mixing Diawasi oleh
Oleh
OPERATOR
NAME / NAMA POSITION / JABATAN DEPARTMENT / BAGIAN SIGNATURE / TANDA TANGAN

Prosedur Isolasi Dan Pelabelan Water Service

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9|J`A|( PTINDOMUROKENCANA Page 1 Of 9 Rev 01

q. moo inmo xENc^Ai^

PROSEDUR ISOLASI DAN PELABELAN WATER SERVICE

¥RE - rf Noldy Boronng

DAFTAR ISI / TABLE OF CONTENTS

1. TUJUAN / OBJECTIVE ............................................................................................................. 3

2. RUANG LINGKUP 2. SCOPE

3. TANGGUNG JAWAB 3. RESPONSIBILITIES

untuk melakukan pengisolasian di Motor

5. URAIAN PROSEDUR 5. DESCRIPTION OF PROCEDURE

5.2 Instruksi Wajib 5.2 Mandatory Instruction

betul berjalan normal. • Once the job is confirmed complete by the

5.4 Prosedur Disiplin 5.4 Discipline Procedures

7. DAFTAR DISTRIBUSI DOKUMEN 7. DOCUMENT DISTRIBUTION LIST

Electrical Authorized Isolator

All Isolation Poin Tested Comments:

Test Completed Time: Signed:

Plant Operation Authorized Isolator

All Isolation Poin Tested Comments:

Test Completed Time: Signed:

KONFIRMASI PEMAHAMAN INSTRUKSI KERJA

NAME / NAMA POSITION / JABATAN DEPARTMENT / BAGIAN SIGNATURE / TANDA TANGAN

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