Lampiran 1 : Standar Baja

Standar Jepang Standar Amerika (AISI), Inggris (BS),

Nama dan Jerrnan (DIN)
(JIS)

S25C AISI 1025, BS060A25

S30C AISI 1030, BS060A30
S35C AISI 1035, BS060A35, DIN C35
Baja karbon kons- AISI 1040, BS060A40
S40C
iruksi mesin
S45C AISI 1045, BS060A45, DIN C45, CK45
S50C AISI 1050, BS060A50, DIN St 50.11
S55C AISI 1055. BS060A55

SF 40,45
Baja tempa ASTM A105-73
50,55

SNC BS653M31
Baja nikel khrom
SNC22 BS En36

SNCM I AISI 4337

SNCM 2 BS830M31
SNCM 7 AISI .8645, BS LnlOtlD j
Baja nikcl khrom ••SKCM.S • fAlSI 434CC BS8I7M40, SI6M40
molibden SNCM22 AISI'4315 i
SNCM23 AISI 4320, BS EnJ25
SNCM25 BS En39B
1

I SCr 3 AISI 5135. BS530A36

SCr 4 AISI 5140. BS530A40
Baja khrom SCr 5 AISI 5145
SCr2l AISI 5115
SCr22 AISI 5120

SCM2 AISI 4130, DIN 34CrMo4

SCM3 AISI 4135, BS708A37. DlN34CrMo4
Baja khrom
SCM4 AISI 4140, BS7O8M40, DIN42CrMo4
molirxk-n
SCM5 AISI 4145. D!N50CrMo4
L . _ ...
Lampiran 2 : Baja Carbon

Perlakuan Kekuatan tank Keterangan

Standar dan macam Lambang
panas (kg/mm J )

S30C Penormalan 48
S35C 52
Baja karbon kons- S40C 55 •
truksi mcsin S45C 58 ——
(JIS G4501) S50C 62
S55C 66

Batang baja yang S35C-D 53 ditarik dingin,

difinis dingin S45C-D - 60 digerinda, di-
S55C-D 72 bubut, atau ga-
bungan antara
hal-hal tersebut

2 JIS G 3123. Batang baja karbon difnis dingin (Sering dipakai untuk poros).
I
Kekuaian Kekerasan
Perlakuan Diameter
Lambang tarik
panas (mm)
(kg/mm 2 l W„C (W„B) H,

20 atau kurang 58-79 (84r-23

Dilunakkan
21-80 53-69 (73H7 144-216
S35C-D i

Tanpa 20 atau kurang 63 82 (87H25 1

dilunakkan 21-80 58 72 (84H9 160-225

20 atau kurang 65-86 (89>-27

Dilunakkan
21-80 60-76 (85)-22 166-238 j
S45C-D
-..Tanpa •. 20 atau kurang 71-91 12-30
11
dilunakkan 21-80 66-81 (9(J)-24 183-253

20 atau kurang 72-93 14-31 . _

Dilunakkan
21-80 ' 67-83 10-26 188-260
S55C-D •
Tanpa 20 atau kurang 80-101 19-34
dilunakkan 21-80 75-91 16-30 213-285
Lampiran 3 : Baja ASSAB

/(OOHU I U U L J I U L L O

H8
, •'•• • . •• l ' l
UDDEHOLM C Cr W Mo' Mn SI V Co NI
ASSAD as
(UHQj
SUPPLIED % % % % % % % CHARACTERISTIC '••

I'fr
CALMAX CALMAX M 200l;; Mj
if'-
'Jv 0.5 0.8 0.35 0.2 m #3 iM^Hm.^Ioooo-wwjltJijri
l « > » IW>'V<»<II|||
&- '!''
1 ProliOftfwiortJtamo horaoiilng ttool " #
FERMO FERMO
290 '
0.4S 1.5 0.90 0.40
hm
DF-2 V ARNE 1B0 0.90 0.50 0,50 1.20 0.3 0.10
ti?Jt^iiJ^i^te
* $i
J Madlun. Bttoy^oi a W[hantontng aWal.
XW-IO RIGOR 215 1.0 5.3 1.10 0.60 0.20 0.20 " varytowdatormator. h*»>M A f 7 $ S r

XW-41 ^ / SVEHKER-21 • 210 1.55 12.0 0.80 0.30 0.30 0.80

tsrs&fiuu^ahY
'•3$

' Htgh iHoy. oil » ak htrdarang H N l , ' B |

XW-5 SVERKER-3 240 2.05 126 1.30 0.80 030 minimum datorrnafton '>. * r •, ( * * • > >
••

VIKINO VIKIN3 ' 226 -i': 0.50 8.0 1.60 0.60 1.0 0.60
•s H ,!&t&^wffiafflilt»
- " M-14 • '" O R A N E J ' i '"•xa'i. 0.55 1,0 Ifo 0.30 0.50 0.30
m$ Jvtfy tough, 9090 tamrmm/w^ml^
1 P O M I W K ] K M . a t * * , won w a « r M t * u m »
''! VANADIS 4 • V A N A D I S 4". 235 ' 1.50 8.0 ST: 1.6 0.4 1.0 4.0 ';« %i ft 11 n ni 1 ^ M j j l i
"vary good ata&Ky tn r v a / d a f a n o ^ * "
200
i V A N A D I S 10 V A N A D I S 10 to
•310
2.9 8.0 1.5 0.5 1.0 9.8
r* u ( ' i M t M o « n M n « > W i htah toughj^aa

• 0407-2M * ORVAR 2M 105 0.37 5.30 ''•. 1.40 0.40 1.0 1.0
*4 m 1 oood'*Ji^mnMan n i < i i m u r
G407 S U P R E M E ORVAR SUPREME 105 0.37 5.30 1.40 0.40 1.0 1.0 :* M IHltah Iwrtpwiiur* i b w V l i k V ^ ^ 7 X 1
1 a . W i M U tannal l a i k f » > I U l a / > c a i y » T
J Vary IJgl' Umpaiatiirt •tjangM. Wghjtf
ono9o Q U O 90 100 0.40 2.60 2.25 075 0.30 0.9 • i
m J IharmaTlabqua n*i*laV<M, aicaJtonttfl
1
t o u g l n a u 4 ductility In M dracttona * F

; E.caHant maohtnaNWy Low W a t g h t W l

PRODAX PRODAX 145 HIGH STRENGTH TOOLING ALUMINIUM ill?' " r«gh tfcanrval e o n d u d M l y • * • *J * mW*

20C Pr«rtard«n*Mt. high lanalta alrartgthjtfcl;

HOLDAX HOLDAX 10 0.33 1.BO 0.2O 1.50 040 •>•}' machlnaola lla+T '• i i < W I » l l » r
200
V£T 718 \ / IMPAX ' 10
330
360 .
0.33 1.80 0.20 1.40 0.30 0.60
lisasnc^ttttttfjp
v Prahaidanad, BtatotaH hotdtr ataarl Jw*
RAMAX S

STAVAX
RAMAX S

STAVAX
to
300
>bt*. .
215
0.38
0.2S 16.7

13.6
1.10

0.50
0.70

0.80 0.30
n . High chroma pluivc mould M M I goodW-

HSP4I KM-2 2G0 0.87 4.20 640 5.0 0.30 1.90 ' Klgtt «po»d i l M l , w u r n M l i U n c t ^ M T '
0.30
•nd tough J K f t 1 i » « 5 " V » « « f f 9 ' >

! Po«Ml*r*d htgh tu«ml H M M , l b M gr«lnlt

A S P 23 ASP 23 260 . 1.27 4.20 640 5.0 0.30 0.30 3.10
' wsttr raUilinn i tough k r< N . 1 M « I "

. Powdvad high tpaod ileal. Iln« |ji»in ! •

A S P 30 ASP 3 0 30Q 1.27 4.20 6.40 5.0 0.30 0.3O 3.10 8.50 ' high pvitonrianot & good U u g n n * M , | f .

A S P 60 ASPtiO 350 2.30 4.0 6.5 7.0 0.3 0.4 8.5 10.5 ' Powd«'«d high i p n d •taol, Una oraM,^
max waar laalatanc* * good tuughriaaa-

ASSAB MACHINERY S"rEiELS •w

III) c NI Mo Mn Si HARDENING
ASSAU CHARACTERISTICS
SUPPLIEO % : % V. % % TEMP"c"

270
70SM lo
330
270
0.35 1.40 1.40 0.20 0.70 0.30
Pruhirdanacl l.kjti •Kanglh, good hafijaoabHHy,' ^ A ^ S f t a i ^ l
vnry oood niachmabillly, good UlKjua raaiatanc* T f j H l S t t w v
HSrt
709 M

no
330
0.40 1.10 0.20 o.ao 0.30
Prahatdnnod, high ainmgih. vary goodjMB£A«3aTB>iBBi>flatX
ntacNnabiHty, good lalkjut taaliianca W,wWYffi^MBft&
•SS^I
High itiength, liti» grain cuitxxv r '•*TlKVirjU'K|WHB||JpM
HOLLOW
175 O.IB 1.10 0.30
irmngnnftio sloal. casa hfirdudUig Hull aWTfT|| | l l | | I W | W M i
lirfiu^of
760

72IOM
IH0

220'
050

0.15
o.eo 0.30
Gonaml olilify lew parli niqutring ^ J f t H R i P l f i j
wunr losisiwici). tow loads ••*.,(..VvnaVfflT

Fma groin, htgh lantlif c i u o m r n f c k a l ^ ^ O T j S t t ! » f P t t

K23
Kffsao^a),
0.90 1.50 0.80 0.30
max c a n haidmiKiy tlja* ' * • •"•.• a t P M r P T J n y f f W f P i j H w

Ik* .^_..il ...

 n " ir<tStSTKNITE
I .
0 son •AREST EOUJVAIENT
0 ANNEA
APpncv "
HAiioNEsr>nu»r IL. STANOARO
• HARDENING E LING TYPICAL Al'PLICATIONS
1 C M P "C N TEMPERING A F C
C TEMPX
000 I 4 0 0 1 500 1 550 t;r»» AlSt " ' .A JIS
M ?00

MoHvyauty C»a/«<i<ig « IIJIIIHK)

950-970
0
A
8GQ H Be ',1 53 « 42 Piaiilc Mould nun high damaod
(inwini i n i t i a t e )
--. r'^i
WftJ-

850
0
A
u •..' -u) .10
i'LmiKiiHj A lormlng lOOJ M CU body
ports ahaar bluda ale • • ••*•« !KWJ;!
CoU] morh steal, shearing, uiri'ikiitg, ,
B0Q-B5Q \ / 0 780 u 50 n a 41 to punching, CO" Una 01 100MnCiW4v5t (aKSl(

930- 0 0 0
o 050 81 H il M 53 40
Punclung. Wanking, hot A cok) Iflminodloi,
A2 X100C(MoV61^ BKDI3
A Ihniivl irjolingdios. siwuniny rollers

0 Piinr.twvi, u'ankin<;. ihreed lOOn, dins. X155CrVMo121»

1000-1040 V A
050 as a 58 so V, 41 limuiM) dios, rnlnry slitter, dn«p draining 09
Xl05C(MoV12
OKU 11

O Eilremly WOP' teSIStanl tirjfjl lor t « l

940-900
A
850 62 00 9> 58 55 45 production runs, W inking A brick niouKin
06 X21KrW12il-> |SK02,

Hoi A Cold wvi'ti sinai tor

ono-1050
O
A
niu) ss se N 60

*5
59

•1:1
52

41
heavy duly Wankl/V) and lormlng (AO| lX50CfMoW9.lV)|
Wfcl'W
S4 50
OO'J-OGO
0
A
770
57
54 51 .1/ 43 4. 39
Heavy duly, hoi A cokj won . I * «
I'1 i3l»: 11* -ijlrt Il0l.it
L6 65Nt6MoVe^
t*Ktilf
96L. 1100
U
TOO 62 GO 62 62 55 40 (mo blanking, tloeu drawing, conj t»wu«o«\
.-trmm mil
m
A lo. long f.in pr odi ( ; Hon,
"c
iozo-ior.0 A 900 03 62 62 63 59 53 Long run blanking 1 forming loolt
• ^m0
O Atumirtiuio enuuium (feat, <ii» cjulmg Ores,
I nt»rno
.'.,fJKM'
;
1000-1050 A
850 52 62 53 56 53 40 hoi forming pliisltc moukH Hia ;X49C.MoyfrlS8( npafll
O Dm cnsting dps Hot foftmng * » t H13
1000-1050
A
1150 52 19 (3 66 53 49
Hoi Forging unm. IT)Odlli«l| • x^o'MsiisiSI

8N
17 illusion tliai lo' magnesium, (tyr,-*' |
1
10101050
O
A
•so 55 S3 13 53 M 52 Slamleii ileal Hoiforgingdt*s
Om railing dios I^SftffSJi
>mm 1ES9
fllow moulding, vntmitn lormlng'
Fonm moulding fWhiwi mowMa
Toot wonr moulds. InHCWn m>»*i1
MMJI
fa tO-BOO O 700 SI
iWMtMtgm DMMT, Ngh slienydi
plasne ni«uii| [iinini, loots lot d * P20 'ii.iin^tt DAfi^LV
- JUTWF

' ;^M<4.'r«ftii Ma
•! n)-Hu<J FIIIMK; rfwukj all alia*, ion's Irw P20
0
-LArJL H A I 1 D E N A
;oo 52 dies catling land, line, tin ii>oy»
850-000 modiliod
Holder end flower fw piaaM
••«««oTt
900-1050
O
A
7?o 52 52 Sz
:" 50 41
and iul*#r moutdt
txiamely hiyh polish plnslic InUtnon
moulds, compMntcon mcuidt,
good co/iono'i r«»iiinn| moultta
420
'420

modifioj "«W'^
i^j
»4% 3 3l

1210-1250 0
A
B60 04 (,.' 9] is GO 63
OllHS, unll'liq CUllW*, COM locltirig
plMH (,% tiKCws. vyiKXj C»II"H1 tfXlH
M2 SOU' ! |
' i 'SKIIS!

Iwrtl drilli to.-vnpis l&ps. chip (arming

a noo <:utlir«; look, jitnllips SC'IHVI. cold loirtiiog. M3-2

— _._ -
1050-1100 1,1 Dt C3 &6-&-3 SKII53
A wood culling IIKIM

1100-1100 ()
A
BOO u SI 64
Mrflmo culin)«. n*pnCJt4l, lidlii laamnn.
»f»flKi ador and IWIHI prjaja ISI0-(-3l«|
tllllir«i locili
Ciitl;ng hM>l loi Mlixi A plnimi w)tvk hinn
0
1100'1100 ((50 63 SI 65 t)f(lormo'«:fls txoiiCliOl ai'Hl1" *Jg« Cilling
A lools

Afi'noxrnoi,f:mii:sA5ior:i.iviiHi:(

I t N f i l L E SIIII-NOTH VIELHPCMNI TYPICAi. A P P L I C A T I O N ! ! AISI PIN J\S

Itcunnit ir.l K G riinilJ 1 SI

SNCUl'
00-105 67-67 75 47 4337 , WClN,M°6.'>'
h«.ivy k3ad SNCM43

Mndium A Ifl'ijn in.,i3,»iery |>Hili •i ' I , *

711 44 *SCM4t
90-105 5767 4140 ' ' . , 4«Cf*to4.;!*.4
SCM440,

mmM ksA
Lnrgn vAiioly ol gonc,«l • •„Qinfl*,ing
51-63 3339 3G i 23 purpo»a) 1118 .

m&m Urn
Moclwieiy pqili «H|>I»IIUI n>o,l«,aia
65 Ik) -tl-51 35-45 22-28 1045 -
•Knnulti A won, inislnnco

Chip hqfrionwg Cl'el. h'gl) * e « i <0&K|inc<' •SNC32(

10 •• 4167 40 25 3216 ' ,16ClNI8 ! );1fvf
SNCSII.
Lampiran 4 : Baja Pegas

20 J IS G 4801. Baja pegas.

(a) Ulnar kimia

Unsur kimia (%)

Larabang
C Si MB P S Cr V B

SUP 4 0,90-1,10 0,15-0,35 0,30-0,60 - - -

SUP 6 0.5S-O.65 1.50-1.80 0,70-1,00 - - -

SUP 7 0,55-0,65 1,80-2,20 0,70-1.00 - - -

0,035 0,035
SUP 9 0,50-0,60 0,15-0,35 0,65-0,95 atau atau 0,65-0,95 - -
kurang kurang
SUP 10 0.4S-O.55' 0,15-0,35 0,65-0,95 0.80-1,10 0,15-0.35 -

0.0005
SUP It 0,50-0,60 0,15-0,35 0,65-0,95 0.65-0.95 - atau
lebih

(b) Sifat mekanis

Pcrlakuan panas (°C) Batas mulur

(Regangan Kekualan
Kckcrasan
Lam bang permanen tarik
Cclup
Temper 0,2%)' (kg/mm2)
dingin
(kg/mm2)

SUP 4 450-500 90 115 352-415

SUP 6 . 480-530 110 125 363-429

SUP 7 .83O-«60 490-540 .. 110 . • 125 363-429

Pcndinginan
SUP 9 minyak 460-510 no 125 363-429

S U P 10 470-540 110 125 363-429

S U P 11 460-510 110 125 363-429

Lampiran 5 : Sifat Mekanis Material

trtechfef
Tanik Yield Efcrapi. Redact I n
AISI Hudaea.
Condition Strength. Jtrenglh, in Are*. BHN (DMUIIHI
U kit % % 1112-100)
yocv

1010 HR 64 42 28 67 107 45
CD 78 68 16 63 129 55
CDA 64 48 28 65 131 55
1020 HR 65 43 36 59 143 SO
CD 78 66 20 55 156 65
A 57 52 37 66 111 90
N 64 50 36 68 13! 75
1030 HRA turned 72 44 31 63 140 —
CD 84 76 16 57 I7J 65
A 67 50 31 58 126 —
, N 76 51 32 61 149 —
1040 HR 91 58 27 SO 201 63
CD 100 88 17 42 207 65
A 75 51 30 57 149 —
N 85 SO 28 55 170 60
104$ HR 98 59 24 45 212 56
CD 103 90 14 40 217 60
A 90 55 27 54 174 60
N 99 61 25 49 207 —
1050 HR 105 67 15 — — —
CD 114 104 9 — — 54
A 92 43 24 40 187 —
N 105 62 20 X Ji7 —
1095 HR 142 83 18 38 295 —
A 95 38 13 21 192 —
N 147 73 10 14 293 —
1118 HR 75 50 35 55 140 —
CD 85 75 25 55 170 80
A 65 41 35 67 131 80
N 69 46 34 66 143 80
2330 CD 105 90 20 50 212 SO
A 86 61 28 56 179 SO
N 100 68 26 56 207 —
3140 CD 107 92 17 SO 212 IS
A 100 61 25 SI 197 IS .
N IN 87 20 58 262 —
4130 HRA 86 56 29 57 183 65
CDA 98 87 21 i: 201 TO

1 N 97 63 16 60 IV7 SO
 Machm.
TniUe Yield Elongii Rtdaction
AISI Condition Strength. Stftngth, in 2 in., In A r u , Htrdnen, •biltty
Type
% ft BHN (Biud on
1 1 1 2 - 100)

4140 HRA 90 63 27 SB 187 57

CDA 102 90 18 SO 223 66
N 148 95 18 47 302 —
4340 HRA 101 69 21 45 207 45
CDA 110 99 16 42 223 50
N 185 126 II 41 363 —
4620 HR 85 63 28 64 183 58
CD 101 85 22 60 207 64
A 74 54 31 60 149 55
N 83 53 29 67 174 —
4640 CDA 117 95 15 43 235 55
A 9£ 63 24 51 i 179 55
N 123 87 19 SI I 248 —
5120 CD 92 77 20 55 187 65
CDA 87 70 23 60 179 65
5140 CDA 105 88 18 52 212 60
52100 HRA 100 81 . 25 57 192 45
HRN 185 139 13 20 363 —
6150 CDA 111 95 14 44 223 45
N 13f> 89 22 61 2*9 —
8620 HR 89 65 •>< 63 192 60
CD iu2 65 22 58 212 63
A 78 56 31 62 149 —
N 92 52 26 60 183 —
8640 CD 140 120 11 38 277 —
CDA 107 90 14 45 217 60
8740 HRA 95 64 25 5$ 190 56
CDA 107 96 17 48 223 66
N 135 88 16 48 269 —
9255 HRA 113 71 22 41 229 45
H 135 84 20 43 269 —
E9310 HR US 75 22 58 241 45
A 119 64 17 42 241 —
N 132 83 19 58 269 ~~ •
9440 HR 123 80 18 47 241
HRA 93 59 26 S3 183 —
N 110 72 25 58 223 —
Lampiran 6 : Bahan untuk Roda Gigi

Safe Static Stresses for Use in The Lewis Equation

Miuri.1 S„.f*l BMN

Gray can iron

ASTM 25 8.000 174
ASTM35 12.000 212
ASTM50 U.OOO 223

Cast steel (low carbon)

0.20% C not heat treated 20,000 |80
0.20% CWQT 25,000 250

Forged carbon steet

SAE1020 case hardened snd WQT 18,000 |36
SAE 1030 not heat treated 20,000 |80
SAE 1035 not heat treated 23,000 |9o
SAE 1040 not heat treated 25,000 202
SAE 1045 not heat treated 30,000 215
SAE 1045 liardened by WQT 32,000 205
SAE 1050 hardened by OQT 35,000 223

Alloy Steels
SAE 2320 case hardened and WOT 50,000 225
SAE 2345 hardened by OQT 50,000 475
SAE 3115 case hardened and OQT 37,000 212
SAE 3145 hardened by OQT 53,000 475
SAE 3245 hardened by OQT 65,000 475
SAE 4340 hardened by OQT 65.000 475
SAE 4640 hardened by OQT 55,000 47J
SAE 614S hardened by OQT 67,500 475

Copper base materials

SAE43(ASTM B147-52, 8A) (manganese
bronze) 20,000 |00
SAE 62 (ASTM B143-52, 1A) (gun metal) 10,000 ** 80
SAE 65 (ASTM BI44-52. 3C) (phosphor
bronie) '12.000 100
SAE 68 (ASTM B148-52, 98) (aluminum
bronze, heat treated) 22,000 180

Nonmetals
Bakelite, Micarta, Celeron 8,000
Lampiran 7 : Faktor Lewis

Load Jl Tipi LoadNejr MiddU

No. of
l4Hd>jfD 20degFD 20 de[Siub 25 dt'g U'.t d e|FD 20 d!8FD
Tetth

- Y y Y >' Y y ) f Y i r y

10 0.176 0.056 0.201 0.C64 0.261 0.083 0,233 0.076

II 0.192 0.061 0.226 0.072 0.289 0.092 0.259 0.032

12 0.210 0.067 0.245 0.078 0.311 0.099 0.277 0.088 0.3 5 5 0.1 13 0.415 0.133

13 0.223 0,071 0.264 0.083 0.324 0.103 0.293 0.093 0.377 0.120 0.443 0.141

14 0.236 0.075 0.276 0.088 0.339 0.108 0.307 0.093 0.399 0.127 0.468 0.149

15 0.245 0.078 0.2S9 0.092 0.349 0.1 1 1 0.320 0.102 0.415 0.133 0.490 0.156

16 0.255 0.081 0.295 0.094 0.360 0.1 15 0.332 0.106 0.430 0.137 0.503 6.160

17 0.264 0.084 0.302 0.096 0.368 0.1 17 0.342 0.109 0.446 0.142 0.512 0.163

l
18 0.270 0.086 0.308 0.098 0.377 0.120 0.352 0.112 0.4 5> 0.146 0.522 0.167

19 0.277 0.088 C.314 0.100 0.386 0.123 0.361 0.115 0.4 71 0.150 0.534 0.170

20 0.283 0.090 0.320 0.102 0.393 0.125 0.369 0.U8 0.481 0.153 0,544 0.173

21 0.289 0.092 0.326 0.104 0.399 0.127 0.377 0.120 0.490 0.156 0,553 0,177

22 0.292 0.093 0.330 0.105 0.404 0.129 0.384 0.122 0.496 0.158 0.559 0.178

23 0.296 0.094 0.333 0.1 Of) 0.408 0.130 0.502 0.160 0.565 0.180

24 0.302 0.096 0.337 0.107 0.411 1.032 0.396 0.126 0.509 1.062 0.5T2 0.183
 ^cad jl Tip Load Near Middle

Na.of l 4 H d e g FD 20 deg FD ZOdegSlub 25d«g 1 4 * dig FD 20 d gFD

Tttth

Y y Y > Y y Y y Y y Y y

25 0.305 0.097 0.340 0.103 0.416 0.133 0.402 0.128 0.515 0.164 0.580 0.1S4

26 0.308 0.093 0.344 0.109 0.421 0.135 0.407 0.130 0.522 0.1 66 0.584 0.186

27 0.311 0.099 0.348 0.11! 0.426 O.J 36 0.412 0.131 0.523 0.168 0.588 0.187
t
28 0.314 0.100 0.352 0.112 0.430 0.137 0.417 0.133 0.534 0.170 0.592 0.189
•

29 0.316 0.10! 0.355 0.113 0.434 10.38 0.421 0.134 0.537 0.171 0.559 0.191

30 0.318 O.IOi 0.358 0.114 0.437 0.139 0.425 0.135 0.540 0.172 0.606 0.193

31 C.320 0.10! 0.361 0.115 0.440 0.140 0.429 0.137 0.554 0.173 0.611 0.195

32 0.322 0.10! 0.364 0.116 0.443 0.141 0.433 0.139 0.547 0.174 0.617 0.196

33 0.324 0.103 0.367 0.117 0.445 0.142 0.436 0.139 0.550 0.175 0.623 0.198

34 0.326 0.104 0.371 0.118 0.447 0.142 0.440 0.140 0.553 0.177 0.628 0.2CO

35 0.327 0.104 0.373 0.119 0.449 0.143 0.443 0.141 0.556 0.177 0.633 0.201
36 0.329 0.105 0.377 0.120 0.451 0.144 0.446 0.142 0.559 0.1 78 0.639 0.203
37 0.330 0.105 0.380 0.121 0.454 0.144 0.449 0.143 0.563 0.179 0.645 0.205
38 0.333 0.1 OS 0.384 0.122 0.455 0.145 0.452 0.144 0.565 0.180 0.650 0.207
39 0.335 0.107 0.386 0.123 0.457 0.146 0.454 0.145 0.568 0.181 0.655 0.2C9
40 0.336 0.107 0.339 0 124 0.459 0.146 0.457 0.145 0.570 0.132 0.659 0210
43 0.33.9 0.108 0.397 0.126 0.467 0.147 0.464 0.148 0.574 0.183 0.668 0 212
45 0.310 0.108 0.399 0.127 0.468 0.149 0.468 0.149 0.579 0.184 0678 0.214
Lampiran 8 : Faktor K

SufUcf K
MHIIUIAU in r HfiUffMtfJ

Fmios and G<ar Limit. 1

S,.fi 0 - I4j(kg H> » 20 deg 9 - 2 5 d»g.

Both gears itcttl, with average brindl

bardnets number of pinion and gear

150 50.000 )0 41 51
175 60.000 43 58 72
200 70,000 58 79 98
225 80.000 7ft 103 127
250 90,000 96 131 162
275 100,000 119 162 IOC
300 110,000 144 196 242
325 120,000 171 233 288
350 130,000 198 270 333
375 140,000 233 318 384
400 150,000 268 166 453

Steel (BHN 150) and cost iron 50,000 44 60 74

Steel (BHN 200) and cast iron 70,000 87 119 147
Steel (BHN 250) and catt iron 90,000 144 196 242
Steel (BHN 150) and phosphor bronit 59,000 46 62 77
Steel (BHN 200) and phosphor bronze 65,000 73 100 123
Steel (BHN 250) and phosphor bronn: 85,000 135 184 228
Cast iron and cast iron 90,000 193 264 327
Cast iron and phosphor bronze 83,000 170 234 288
Lampiran 9 : Standar Ulir Metris

(Satuan:mm)

Ulir dalam

Ulir" Dianicler Diameter Diameter

lUilf efektif dalam
JaraS: Tinygi /' D, D,
bagi Lilian
l< Ulir luar

Diameter Diameter Diameter

lu;ir,/ efektifjj intid.

M 0,25 0,075 0.041 ().." 50 0,201 0,169

M 0.3 0,08 0,043 o.;-iX) 0.248 0.213
M 0.35 0,09 0,0-19 0. 50 0.242 0,253

M 0.4 II. I 0.054 O.-IX) 0,335 0,292

M 0.45 0.1 0.054 0,150 0,385 0,342
0.125 0,068 0..-00 0,419 0,365
M 0.5

M 0,55 0.125 0.068 0.550 0,469 0,415

0,15 0.081 0,00 0,503 0,438
M 0,6
M 0,7 0.175 0,095 0.700 0,586 0,511

0,2 0,108 0.800 0,670 0,583

M 0,8
M 0.9 0,225 0,122 0 900 0,754 0,656
M I 0,25 0,135 1.000 0,838 0.729

M 1,2 0.25 0,135 1 200 1,038 0,929

M 1.4 0.3 0,162 1 400 1,205 1,075
M 1,7 0.35 0,189 1 700 , 1,473 1.321

M 2 0,4 0,217 2 000 1,740 1,567

M 2.3 0,4 0.217 :,300 2,040 1,867
M 2.6 0.45 0,244 : .600 2,308 2,113

M 3x0,5 0.5 0,271 ;.ooo 2,675 2,459

0.6 0.325 .'.000 2,610 2,350
M 3,5 0.6 0.325 . ,500 3.110 2,850

M 4x0.7 (1.7 0,379 • ,000 3,515 3.242

0.75 0.406 •1.000 3,513 3.188
M 4.5 0.75 0.406 •1.500 4,013 3.688

M 5x0,8 11.8 0.431 \000 4,480 4.134

0.9 0.487 \000 4,415 4,026
0.9 0.487 5,500 4,915 4.526
 Ulir dalam
Ulir
Diameter Diameter Diameter
Jural; Tinggi luar D efektif D2 dalam £),
bagi kaitan
r H, Ulir luar
1 2 3
1 'iameter Diameter Diameter
luar d efektif d2 inti </,

M 6 1 0,541 6,000 5,350 ' 4,917

M 7 1 0,541 7,000 6,350 5,917
M 8 1,25 0,677 8,000 7,188 6,647

M 9 1,25 0,677 9,000 8,188 7,647

M 10 1,5 0,812 10,(XX) 9,026 8,376
M 11 1.5 0,812 1 1,000 10,026 9,376

M 12 1,75 0,947 12,000 10,863 10,106

M 14 2 1,083 14.000 12,701 11,835'
M 16 2 1,083 16,000 14,701 13,1135

M 18 2.5 1,353 18,(XX) 16,376 15,294

M 20 2.5 1,353 20,000 18,376 17,294
M 22 2.5 1.353 22,000 20,376 19,294

M.24 3 1,624 24,000 22,051 20,752

M 27 3 1,624 27,000 25,051 23,752
M 30 3.5 1,894 30.000 27,727 26,211

1.894 30,727 29.211

f
M 33 33.000
M 36 2.165 36.1X30 34.402 31.670
M 39 2.165 39.000 36.402 ! ' 34.670

M 42 i 2,436 42,(XX) 39,077 37,129

, M 45 4/ 2.436 4 5.(XX) 42,077 40,129
M 48 5 ! 2.706 4 8,(XX) 44,752 42,587

M 52 5 2,706 52,000 48,752 46,587

M 56 5.5 2,977 5 6,(XX) 52,428 50,046
M 60 5,5 2,977 6ft,000 56,428 54,046

M 64 6 3,248 64.000 60.103 57,505

M 68 6 3,248 68.000 64,103 61,505
1
Catalan: (I) Kolom 1 merupaksm pilihnn utamn. Kolom 2 .Kau koloni J hanya dipilih jika terpaksa.
Lampiran 10 : Tekanan Permukaan yang Diijinkan

Tel anan permukaan yang diizinkan

Bahan
q, (kg/mm 2 )

Ulir luar Ulir dalam Unti k pengikat Untuk penggerak

Baja liat atau

Baja liat 3 1
perunggu

Baja liat atau

Baja keras 4 1,3
perunggu

Baja keras Besi cor 1,5 0,5

'I'ekanan permukaan yang diizinkan

Bahan Keccpatan luncut
q. (kg/mm 2 )

Perunggu Kccepatan rendah 1,8-2,5

Perunggu 3,0 m/min atau kurang 1,1-1,8

Bcsi cor 3,4 m/min atau kurang 1,3-1,8

Baja
Perunggu 0,6-1,0
6,0-12,0 m/min
Besi cor 0,4-0,7

Perunggu 15,0 m/min atau lebih 0,1-0,2

Lampiran 11 : Faktor Konsentrasi Tegangan

1 b- *p 1 -
<•< fr.
- A
\
V>

0 0£2 0,04 0.06 0.01 0.10 0,12 0.M

r
27
Lampiran 12 : Ukuran-ukuran Utama pada Pasak

Ukuran-ukuran utama (Satuan: mm)

Ukuian Ukormn Ukarxn fUadar A Ukuran itinrttr it Refercnai

Ukuran
nominal atandar Suodv dan
C f
poxak ». *,. P M L pc oauttf Paaak i,
Puak Puak Puak Diameter poroa ymng
'l
bxk dan A, Paaak luxkcux tirus priamauj luncur tuul dapal dipakai <S"

2 2 6-20 14 1.0 04 Ubihdaii 6-8

X

0.16- 0,08-
3 3 6-36 14 1.4 0.9 8-10
X

0.23 0,16
4 4 t-45 24 1.1 14 10-12
X

5 5 10-56 3.0 24 1.7 12-17

X

6 6 14-70 34 2.8 24 17-22

X

043- 0,16-
(7x7) 7 7 7.2 0,40 1680 4.0 3.0 34 3.0 045 20-25

t x7 1 7 11-90 4,0 3J 2.4 22-30

10 x 1 10 1 22-110 5.0 3J 2.4 30-38

12 x l 12 1 21-140 Sfl 34 2.4 38-44
14 x 9 14 9 36-160 54 34 2.9 44-50
0,40- 043-
0.60 0,40
(15 x 10) 15 10 104 40-180 5.0 5.0 34 5.0 50-55

16 x 10 16 10 45-110 6,0 44 3,4 50-58

11 x 11 11 11 50-200 7.0 4,4 3,4 58-65

20 x 12 20 12 56-220 7^ 4,9 34 65-75

22 x 14 22 14 63-230 9,0 5.4 4.4 75-83
0,60- 0.40-
(24 x 16) 24 16 l«4 0.80 70-280 tfl 8,0 84 tfl 0,60
80-90

25 x 14 25 14 70-280 *fl 5,4 4,4 83-95

21 x 16 2t 16 10-320 10,0 6.4 5,4 Js-uo
32x11 32 11 90-360 11.0 7,4 M 110-130

* / hams dipilih dari angka-angka berikut sesuai dengan dacrah yang bersangkutan dalam label.
6,8,10,12,14,16,18,20,22,25,28,32,36,40,45,50,56,63,70,80,90,100,110,125,140,160,180,200,220,250.280,
320, 360, 400.
Lampiran 13 : Dimensi Square Type Threads

Modified
Sqtan Tkrcadl Square Threads

Nomiral Threads Minor Dii., Thickneu of (he

dii-, in. per inch in. Threw] II the Root.*
in.

1 10 0.163 0.0544
'4
3 0.266 0.0680
8
8
1
2 4 0.366 0.0837

3 0.1087
5 0.575
4

1 4 0.781 0.1357

•4 3 1.208 0.1812

2
4 1.612 0.2416

4 2 2.063 0.2718

3
'J 2.500 0.3160

4
'I 3.418 0.3624

'Neglecting the effect of major diameter a»d minor dimeter aJtowancei. the thickneu i l the
tool of the thread u 0.54Mp
Lampiran 14 : Bearing SKF

SCS[P
EENRIJIGE GROEFKOGELLAGEkS

Serie 60 Serie 62
p B-

q
i- 0-
1

na r
r

i
.
r
r

D -— —

Q.
QL

D •
-

i 1
]

1
l p o » ".i

Lager Millimeter Draaggetal t I i j » loger Millimeter Draaggetal r»rl|i

in k g in kg
in O l d . nr In Old.
C d 0 8 r C

6000 10 26 . 6 0.5 340 12.60 -6200 10 30 9 1 • 340 12.20

01 I] 28 6 0.5 375 12.(10 01 12 i 32 10 1 530 14.-
02 11 32 9 0,5 405 16.— 02 IS 35 11 1 585 1D.-
6003 17 35 10 0,5 430 18.60 6203 17 40 12 1,5 720 18.60
04 20 42 12 1 695 17.60 04 20 47 14 1,5 980 19.-
-)05 25 47 12 1 750 18.60 06 25 52 15 1.5 1040 21.20
6006 30 55 13 1.5 1000 23.— 6206 30 62 16 1,5 1460 30.—
07 35 62 14 1.5 1200 26.50 07 35 72 17 2 I960 34.60
08 40 M 15 1,5 1270 34.60 08 40 60 18 2 2240 40.—
6009 45 75 16 1,5 1630 40.- 6209 45 85 19 2 2500 47.50
> 10 50 60 16 1,5 1700 42.60 10 50 90 20 2 2700 50.-
11 55 90 18 2 2200 63.- 55 too 21 2,5 3250 »0.-
6012 60 95 18 2 2280 69. - 6212 60 110 22 2.5 4000 90-
13 65 ioo 18 2 2400 76.- 13 65 120 23 2,5 4400 103 —
14 ;o 110 20 2 3000 90.- 14 70 125 34 2,5 4650 112.-
6016 75 115 20 2 3150 95.- 6215 75 130 25 2.5 sooo 125.-
16 eo 125 22 2 3750 112.- 16 60 140 26 ] 5500 146 —
. 17 65 130 22 2 3900 116.- 17 85 ISO 28 3 63O0 170.-
6018 90 140 24 2.5 4550 136.- 6218 90 160 10 3 7100 212.-
19 95 145 24 2,5 4800 160.- 19 9S 170 32 34 6000 258.-
20 too 150 24 2,5 4800 170.— 20 100 180 34 3,5 9000 290 -
6021 105 160 26 3 5700 206.- 6221 105 190 36 3,5 9800 36B.-
22 110 170 28 3 6400 236.— 22 110 200 38 3,5 10600 388.*-
24 120 IM 28 3 6700 272.- 24 120 215 40 3,5 11000 500.—
6026 I JO 200 33 3 8300 660.- 6226 130 230 40 4 12000 616.3»fc
28 140 210 33 3 116 50 7 1 0 - 28 140 250 42 4 ) 12900 778.- :
30 150 225 35 3.5 9800 B26.— 30 150 270 45 4 13700 1220.-
6032 160 240 38 3.5 11000 1060.- 6232 160 290 46 4 14600 1400.-
34 170 260 42 3.5 12900 1600.- 34 170 310 52 S 17000 1900.-
3 6 190 280 46 3,5 14600 2300.- 34 180 320 52 5 16300 2660.—
6038 190 290 4* 3.5 15600 1 8 0 0 - 6238 190 340 55 5 20800 3460.—
40 700 310 SI 3,'> 17400 2360.-- 40 200 360 58 5 22000 4600.-
Lampiran 15 : Bearing FAG

FAG Thrust Ball Bearings

single-acting

D»
- • a*. —
- aw

; j •; i H
t

a,
Og

S e r i e s 511, 5 1 2 . 5 1 3 . 514 Series 532. 533. 534 Series 532. 533. 534
wild seating ring

Shaft Dime ntlons

d__ <-!. D. Dn H r H A da Dg t Hu
a 0 T

mm

r
10 11 24 24 9 0.5
10 10 12 26 26 11 1
10 12 26 26 11.6 1 22 8.5

12 •3 ?ri n 'J 0.5

-
12 12 M ?H 28 11 1 i
1? 14 25 28 ".4 1 25 11 5 20 30 3 5 13

15 16 23 2fl 9 0 5
15 15
IS '* 32 1 as "
1
•' 13.3 26 1? 21 < 13

17 1B 30 30 0 0.5 IB
17 17
17
19
10
35
35
35
35
12
13.2
1
1 32 16 26 38 4
•:
15

20 21 35 31 10 0 5
20 20 ?1 35 35 •3 0,5 —n
?C 27 •10 14 1
20 22 40 40 14.7 1 36 18 30 42 5 17
\
25 25
25
25
26

rr
.'.2

•17
42

47
'1
1 1
lf>
1
1
1
1
25 27 -.7 47 16,7 1 40 19 36 50 5.5 19 -s
25 2 7 52 52 IB 1.5 „
25 52 52 19.8 15 45 21 M 55 6 22 '
25 27 60 60 24 15
25 27 60 60 26.4 1.5 50 19 42 62 6 29

30 32 47 47 11 1 •
30 30 32 47 47 11 1
30 32 '•2 52 16 1 ,'J^
30 32 52 52 17 0 1 43 22 4} 55 5 5 20

30 32 GO CC 21 1.5
I
=
30 32 60 60 22.6 1.5 50 22 15 (.2 7 n
30 32 70 70 28
30 J.' 70 70 30,1
1.5
1.5 56 20 53 75 9 33
-*•
!
35 37 52 52 12 1
35 37 52 12 1
s
35 5? i
35 37 02 62 in 15
35 37 62 * 62 19.9 1.5 50 24 48 05 7 22

V.
 Lampiran 16 : Vane Pump

V SERIES V A N E PUMP
4 . 7 - 4 1 8 " / '«v
70is/c«.
'•ill© •Z&'SK*-

Feature?
1. Given • perfect hydraulic b i l i n c i datign, the van* pump of
Ihii type h u lit boring load riducid and can tun continu-
ouily * ( 70kg/cm".
2. Evtn II the hydraulic p r i a u n IncreaMi, the pump perfor-
mance U tlightly Influenced, viz.. Hi* delivery and th* ov*r*ll
operating efficiency d»cre*t*« in imall d i g i H .
3. T h * pump ptoducaji lower nu'w, anaurlng vary quiet op*re-
lion.
4. Sine* tli* construction It tlmpl*, checks and maintenance art
vary eery, and Ilia cartrldo* kit can b* raplacad vary aatlly.

Specification
Operating Pressure (kg/crn' 1 Drive Sp cd (rprn) Weight |kg)
Delivery
Model (cc/cev) Intermittent Min, MOK. A type 0 type
Continuous

V-IA(B)- 5-11 4.7

9-11 7.6

12-11 10.3 1800

7 0 8 5 6 0 0 9.2 £.8
i 18-11 15.9

24-11 20.7

30-11 25.8

42-11 35.2 1500

V-2A(B)- 54-11 45.7 :

1500
7 0 - II 59.2 8 5
7 0 6 0 0 2 5 2 4
84-11 70.3
110-11 91.7
1200
138-11 115.8 7 0

V-3A(B )-152-ll 126.7

7 0 7 0 6 0 0 1200 6 4 6 1
181-11 IS0.8

222-11 185.8

V-4A- .260-11 225

300 - 11 260
7 0 7 0
360-11 311 6 0 0 I2Q0 175 —
440-11 380

500 - 11 418 5 5 7 0

1 0 0 Orpm 1 2 0 Orpm

Delivery (£/min) I n p u t Power IkWl Delivery (P/min) I n p u t Power U W l

Model \ ^ 7 30 50 70 7 JO 50 70 7 30 50 70 7 30 50 70

V-IA(B)- 5-11 4.7 4. 1 3.8 3.4 0.3 0.6 0.8 1. 1 5.6 so 4.6 4.2 0.3 0.7 0.9

9-11 7.6 6.9 6.4 6.0 0.4 6.8 1. 1 1.5 9.1 8,4 7.8 7.2 0.4 0.9 1.3

12-11 10.3 9.6 9.1 8.6 O.S 1. 1 1.4 18 12.4 11.6 II.0 10.5 O.S 1. 1 1.6

18-11 15.9 15.1 14.7 14.2 OS 1.2 1.9 2.5 19.1 18.2 17.7 17.1 0.6 1.4 2.2

24-11 20.7 19.6 19.1 18 5 0 6 1.5 2 3 3 0 24 8 23.7 23 0 22 3 0,7 1.8 2.7

30-11 25.8 24.5 23.8 23,1 0 8 1 .9 2.8 3 7 30 . 9 29 5 28.7 27 8 0.9 2 3 3 3

42 - 1 1 3 5 . 2 33.4 32.5 31 . 5 oe 2 3 3 6 5 0 42 2 40 3 39 2 37 9 0.9 2 7 4 3

V - 2 A ( B ) - S 4 - II 45.7 43.4 42.2 40.6 1 .2 3 5 5 2 7 0 54 8 52 3 SO 9 49 3 1 .4 4 0 6 1 8

1 0 - 11 59 .2 56.2 54.7 52.6 1 6 4.3 6 3 8 5 710 67 6 66 0 63 9 1.9 5 1 7 S 10
81-11 10 3 66 7 65 0 62 5 1 9 5 1 7 6 10 ? 84 4 80 6 78 5 75 9 2.3 6 0 9 l 12
 Lampiran 16 : Vane Pump
^

V SERIES V A N E PUMP
4.7~418cc/^v
70is/c«-

Featurej
1. Given * p i d K l hydraulic balance design, tha Venn pump of
this type h u Its baiting load raducad arid can tun continu-
ouily at 70kg/cm'.
2. Evan U tha hydraulic pressure Increases, tha pump parlor-
mane* l< slightly Influenced, viz.. Ilia delivery and tha overell
operating efficiency decreases in imall d»uf••.
3. Tha pump produoai lower n o t x , ensuring vary quiet opera-
tion.
4. Since the construction Is simple, checks and maintenance ere
very eaxy, and the cartridge kit can be lepieced very easily.

Specification
• . Operating Preisure Ikg/crn' 1 Drive Speed (rprn) Weight (kg)
Delivery
Model (cc/rav) Intermittent Min. Matt. A type U type
Continuous

V-IA(B)- 5-11 4.7

9-11 7.6

12-11 10.3 1800

7 0 8 5 6 0 0 3.2 E.8
j 18-n IS. 3

24-11 20.7

30-11 25.8

42-11 35.2 1500

V-2A(B)- 54-11 45.7 :

1500
70-11 59.2 8 5
7 0 6 0 0 2 5 2 4
84-11 70.3

1 1 0 - II 91.7
1200
138-11 IIS.8 7 0

V-3A(B )-152-ll 126.7

7 0 7 0 6 0 0 1200 6 4 6 1
181-11 150.8

222-11 185.8

V-4A- .260-11 22S

300 - 11 260
7 0 7 0
360-11 311 6 0 0 1200 175 —
4 4 0 - II 380

500-U 418 5 5 7 0

1 0 0 Ofpm 1 2 0 0'pm

Input Power U W ) Delivery (P.'min) Input Power IkWl

^ = ^ _ Delivery (H/min)

Model ^ V / 7 30 50 70 7 JO SO 70 7 30 SO 70 7 30 50 70

V-IA(B)- 5-11 4.7 4.1 3.8 3.4 0.3 0.6 0.8 1. 1 5.6 SO 4 6 4.2 0.3 0.7 0.9 1.2

9-11 7.6 6.9 6.4 6.0 0.4 6.8 1. 1 1.5 9.1 8.4 7.8 7.2 0.4 0.9 1.3 1.7

12-11 10.3 9.6 9.1 8.6 0.5 1 .1 1.4 1.8 12.4 11.6 II.0 10.5 O.S 1. 1 1.6 2.1

18-11 15.9 15.1 14.7 14.2 0.5 1.2 1.9 2.5 19.1 18.2 17.7 17. 1 0.6 1.4 2.2 2.9

24 - 11 20.7 19.6 19.1 18.5 0.6 1 .5 2.3 3 0 24.8 23.7 23.0 22 3 0.7 1.8 2.7 3.6

30-11 2S.8 24.5 23.8 23.1 0 8 1.9 2 8 3 7 30.9 29 5 28.7 27 8 0.9 2 3 3 3 4 4

42-11 35.2 33 4 32.5 31.5 0 8 2 3 3 6 5 0 42 2 40 3 39 2 37 9 0.9 2.7 4 3 5 9

V-2A(8)-54-ll 45.7 43.4 42.2 40.6 1 .2 3 5 5 2 ) 0 54.8 52 3 SO 9 49 3 1 .4 4 0 6 1 8.3

70- M 59.2 56.2 54.7 52.6 l 6 4. 3 6 3 8 6 71 0 67 8 66 0 63 9 1.9 5 1 7 5 10.1

84 - 1 1 70 3 66 7 65 0 62 5 l 9 5 1 1 6 10 ? H4 4 80 6 78 S 75 9 2.3 6 0 9 1 12.2
 tormance Curve

Model V-1 • - 30-11 X -

V-2*-138-11 O— 6 *5 ,(
V-3*-181-1l—G — «
IKI
V-4A-36CM1 • —
Drive speed 1200rpm
Viscosity of hydraulic lluid 32cSl

]C 30 40 10 «0
Pressure (kg/crn*)

iss Section Drawing

No. N i m c of p i n
;*A(B)-*-11 1 Body
2 Mounting | A )
3 Mounting (B)
4 Cover
5 Shalt
6 Rotor
7 C a m ring
6 Bushing
9 Bushing
10 V»ne
11 Pin
12 Key
13 Packing
14 Bearing
15 Bearing
16 ORing
17 Oil seal
18 Screw
\ ,9 Name plate

Note; Cartridge kit contains part number

6. 7. 8 . 9 . 1 0 and 1 1 .

\LMT / \ \
0 (D ©'Ci)OH© h CD

lof part
Model 14 IS 1} it II '4 IS 1} it ii
Cartridge ki Model Cartridge k i

|»{B) -5-11 VAAC-IOIWS V-3A(B)-IS2II VAA.C- I03IS2 VA32J RO- iSRO-

S -II •lOIOOi 161-11 •16)111 5201 5205 103000 G-150 3eUil

12 - I I -101012 VA32J- Ml- ISRO- 222-11 •103222 (IPC) (IPCl (IPCl (IPCl (IPC)

It -II -I0I0II £201 5201 101000 G 13 221211 V-4A -25011 ViaC-KQijO Oring

24 - I I -101024 (IPC) (1PC) (IPC) I IPC) (IPC) 300 -11 - 1031iO RO- RO- I 5<*o *

30 - I I -101030 350-11 •IOJIJO 5309 S30 5 G DO G DO

P 105
12 - I I -101042 440-11 -IO3220 (IPC) (IPCl (IPCl (IPC)
(IPC)
1KB) -S4-i I VAAC:0!O54 500-11 VAAC-1042-0

70 - I I •102010 VAJ2J- fill- ISRO-

14 - I I -102084 6205 5201 102000 G 2) 284811

110 ' I I -10?110 (IPCl (IPC) (IPCl (IPC) (IPC)

US -H l02i!i
Mlation Dimensions
Inlet P t ' A A '
iU-*-11-(Foot mounting) , A
'3 Outlet

1 2 V-1B
2B-*5-11 (Flange mounting) V-3B 6 - A.I • T h r u

<M
^m ^ A G

U I I?

4 - I I ' Thru A I t9
AC- -AD 2 ? x I Deep | ,,?
U A £ - I C'boie
.J 1

lodil^\^
A e c F c H 1 i K L M N 0 0 l\

V- I • • • • I I 104 so 77.1 II.S so ll.i M US l?4 II OS •• ti.n II.1 140 *.H • 100
v-; • - • • 1 1 115 n ill 41.3 114.3 It.7 140 244 161 2S.4
-1 IB
21.1 101 .6 : i 1 ?O0 *.H
-1 «)
196.1

• • ) • • • • 11 It* 70 S3* 14 K KC l?l 7IS U 41 S 140 300 10 2 60

'" 1 '

s T V V w X Y- Z AA AC A0 At AG AH Al AJ AK

12) 131 1 u 13 SO II 22 1 IS 4 1 ss JS 0? •!« IIS II Itt.l

222 IIS. i 71 17 70 11.1 M 4 iK 17 1 4 so 1 IS! 7S . J . 230 It.7 117.3 204

3O0 211 I 100 30 100 1) 33 «K I ?s J 70 220 •••" 300 17.S 210 —

-4A-*-11(Foot mounting;
Inlet •455-
537
Outlel

360'
3 45.7

D
"p A\ I I
36'X I.SCborcX ' 266 5 ', -
I— - l l «
 Lampiran 17 : Silinder Hidrolis

rdraulic Cylinders

W30 SERIES INDUSTRIAL CYLINDERS

CYLINDER PISTON ROD PORT PISTON TIE-ROD
DOME DIAMETER SIZE THREAD THREAD
MM EE CC DD

Inch Inch DSP UNF • 2A UNF • 2A

1 J* 30.1 25.1 '/?' vy 20 21

2 50 0 IV. 31 0 11 V, - 20

2'/? 63.5 w* 11.5 '/?• '/. 14 Yt -20

3M 02.6 2 50.0 v.- 1 V, • 12 10

4 101.6 2'/? 63.5 1 'A- 12 • 18

5 127.0 3/> 009 1 W 12 '/, 14

6 152 4 1 ioi n 2(V 12 14

1
7 177.0 1 101 fi 1 <A 2 // 12 12
r/«
203.2 1016 1 Vt 3'/< -.2 1 M 12

Specifications: —
— IB • STROKE 210 bar (3000 psi) maximum woi king pressure.
—|-Y - P • STROKE-
Wf- DSP THREAD EE Heavy duly lie-rod construction wilh high alloy lensile lie-rods.

Honed barrel ol heavy wall seamless sleel lubing and induction hardened hard
-Of chrome plaled piston rod. ground & polished.

)» High grade alloy iron piston and precision machined high strength nodular iron
'1 M end caps.
— G —

-LB • Stroke
Seals ol high quality and durable elastomer and installed wilh back-up washers
to eliminale extrusion.

Options:-
-EA...-L... EB-H Cushioning at either or both ends ol stroke.
MAX. THREAD
| FACE C . /
yS UNF-2A • F., seals lor lire resisted! Muid and high temperatures.
PORTS IN

I FACE C OR D
ONLY • Hard chromed Sta»i»tess Rlool (Giadn 431) piston rod •— mcnmmcndnd when
cylinders are exposed lowoathoi r>i corrosive atmospheres

FACE 0 IP E 1
Weather resislanl linish

Pislon rod bools

— available in slilched leather or stitched vinyl.
— to accommodate rod boot in the i c l r a c l e d position, the ' W dimension ol
cylinder has to be revised and c a n be calculated Irom Hie table below, lake Iho
._. r 1 (ROD OIAM.) calculated dimension to the next larger '/,"
W-j MM
- V (PILOT) J
CC
UNF-2A
(MALE THREAD)
"I
NA-
V
r~»- S
 lydraulic Cylinders
ItCK KMIf I
lYPiCit C11NDI « UQUNimCil
urn; in I,
Stop-tube Selection
W30 cylinder dor.ion is based on a j n c k k n i l e lencjlh (I j) of 4 0 " When Ihin loiuHli is
I'xci'cdi'il, a ".hip lulu' inn::l h r lillcil In nviiiil (l,iii\ai|ii h a i i n l , cai h iiliM' .'mil ''.i':!!':

1 1 ,,[
M f l M N M H I • MlaCI H I
Procedure:—
1. Select Irom lable on Ihc loll Hie cylinder mounting being used and calculate Lj
ml—Hi IIP 1 -li *M#
2. II Lj is less than 4 0 " . no slop-lube is required
l
1
1
"J 3. II Lj is greater than '10". use a slop.tubc which is one inch long lor every I D "
(or pari ol 10") that Lj exceeds 4 0 "
IU(. UOllOMMC I

NOTE: Incorporation ol a stop-l 3 increases the basic length ol a cylinder by a.

like amount.

Example:
I 1 Clevis mounted cylinder 3 2 " slioke
From table, lirjuio 7, Lj - 2 x 3? --- CM"
Theioloic length ol slop-lulm I I H | U I I I ' ( I i:; 3 "

L v
- ' L .[•-' j

,1!
ClOll MllifcC ^ I
J. Model Code

F, - W 3 0 FL - NC - H»- S - T- JOSH - O — 3(i - A U O » — 3'/- x 3C x 40

SPECIAL SEALS FUR __sjoiMut).i:._

:
IRE RESISTANT FLUIDS • Slioke plus
)mil il nol requi'od PISTON Slop • lube
SEAL in inches
T • ling (oinil H nol
lequiied)
VLINDER DESIGN NUMBER
EFFECTIVE STROKE

BORE SIZE
CUSHIONS • in inches
NC - no cushions
CC - Cushions both end s R 30-TYPE

CH • Cushion head end m 14 — Douhlo OiuJiXl H)tl -- Mmnloss ShVl

DESIGN NUMBER

MOUNTING TYPES /
:
L Fool Lug

IF Rectangular llange,- head end

pom POSITIONS /VENT POSITION/
IF Rectangular llange - rod end 0 Novcnls
1R 5H 1
:
C Female clevis 2R 6H 2
3R 711 3
*c Male clevis
<1R
(See skolch)
OH A
(Sec skelcli)
ADDITIONAL SPECIAL FEATURES

IT Inlermedialc trunnion PIslon Wonlher

PORT VENT Codo rod resistant
-IT Trunnion • head end POSITIONS POSITIONS boot Finish
Viewed Irom Virjwed from Viewed Irom
ROD END HEAD ENO ROD EN 3
RT Trunnion - rod end in 5H 1 AUOO Standard

\B

M
Extended tic-rods (both ends)

Extended lie-rods (head end only)

(II ,:0: JR «M (II < A 2
AU02

AU03
t

•
r L '
FR 3R 7M 3 • •
Extended lie-rods (rod end only) AU06
 Lampiran 18 : Fluida Hidrolis

Description •
A range of ten mineral base oils conforming to the International classification
ISO Type HM, having good low temperature characteristics and offering a wide
choice of viscosities. Tho propertios of their solvent rofinod baso oils ore
enhanced by full additive treatment to minimize oxidation and foaming and
to ensure long machinery life by reducing wear to a minimum and preventing
corrosion. The oils are compatible with the seal materials In modern hydraulic
systems.

Main Benefits * •
— very low rates of wear; therefore extended life for hydraulic components:
— high chemical stability; resists breakdown of the oil, and thereby preventing
deposition of sludge and lacquers In both (he system and the reservoir;
. so there are fewer shut downs for maintenance and long life for the
hydraulic oil Itself;
— excellent Nlterabllity; no tendency to block fine fillers when water
contamination is present; therefore trouble free operation of hydraulic systems.

Applications
BP Energef H I P Is primarily for use In hydraulic equipment, but Is also suitable
for other.duties In which lubricants of high oxidation stability and lubrication
performance are required.

Typical Characteristics
Grade BPENERGOLHLP
T i s i Method Units 10 IS 22 32 40 60 100 150 220 320
3
Otnsily C I S ' C ASTMOJ298 Kg/l • 0.1 t l 0.IC9 0.I7S 0.176 0.179 0.112 0.116 out 0.193 0.160
Flash Point ASTM 0 9 2 •c 1(2 174 182 lit 22S 240 240 267 270 270
Kin Viscosity @ < 0 4 C ASTM 0445 cSt •.$ II It 32 46 61 10S 160 220 320
Wn Viscosity @ 1 0 0 ' C ASTM D<45 CSI 2.SO 3.32 4.19 6.4 6.9 8.0 12 16 20 25
Viscosity Index ASTM O2270 ?- 10 14 104 101 10S 103 101 101 101 101
Pour Point. ASTM 0 9 7 «C -.45 -33 -30 -30 -30 -30 -24 -24 -24 -24
<-Bi!l Woldlng Load Ko •V - iitmt IIC/7O0 »»o«a« J00/7W nemo JW/J70 totnn I0007U

Ntuiraiiiatlon Valu* ASTM 0664 mOKOK/Q 0.2 0.1 0.2 OJ 0.2 0.2 0.2 0.2 0.2- 0.2
T

The above figures are typical of those obtained with normal production tolerances and do not
constitute a specification. .
 Viscosity-Temperature Graphs

Wooo
90 100
T«mp«itur« '

K«y:

Normal u u b l i r*ng«
of operating <n'»co»iti«». •mi'
m$&
Optimum rano« o(
o p * * « i n g viicotitWt.
Lampiran 21 : Katup Pengontrol Tekanan

PRESSURE CONTROL VALVES

RELIEF VALVES
PRESSURE
FLOW MOUNTING
A0JUSTMENT
MODEL SIZE CAPACITY SUB-PLATE AND
RANGE
BOLT KIT
Ipm gpm bar

Threaded connections

C175B-U 5.2 • 70

C175-C-H V." 12 3 35-140 —

C175-F-11 105-210
CT-O6-8*-40 86-70
CT-06C-40 >A" 171 45 3 5 - 140 —
CT-06-F--40 105-210

C M 0-8--20 8.6 - 70

CM0-C--2O 1 'A" 379 100 3 5 - 140 _:• -•

CT-tO-F*-20 105-210
S u b - p l a t e or M a n i f o l d M o u n t e d

CG-OGB'-dO 8.6 • 70
CGM-06-20- 1 /4"
CG-0GC-40 v.- 171 45 3 5 - 140
-8KCG-06-604 bolt kit
CG-06-F--40 105-210
CG-10-8--2C 8 6 - 70
CGM-10-20-1 'A"
CG-lO-C-20 1 'A " 379 100 3 5 - 140
-8KCG-10-616 bolt kit
CG-i0-F«-20 105-210
Flange connections

CF-16-B--10 5.2 - 70
R.-12-PS-20-1K"
CF-16-C--10 2" 474 125 35-140
FL-16-PS-20-2"
CF.)6F«-10 105-210
 Lampiran 22 : Motor

H 5M ,p i r T I Q N ?"OTOR
Pi "i;- '•
OUTPUT FULL
FRAME EFFICIENCY % POWER FACTOR %
HP kW
FL 3/4 1/2 FL 3/4 1/2

4 POLES, 1 500 RPM S YNCHRONOUS AT 50 Hz

0.25 0.18 MK.63 55 52 46 0.61 0.51 0.39 1280
0.5 .... ^0.37
_..-. - "MK.71 63 61 53 0.69 057 0.45 1370
1 MK.80 72 71 65 0.72 0.62 0.52 1400
1.5 1 1 MK.90S 73 71 66 081 0.72 0.58 1380
2 1.5 MK.90L 76 74 70 0.80 0.71 0.58 1400
3 2 2 MK.100L 77 77 74 0.80 0.71 0.60 1400
4 3 MK.100L 80 77 72 0.84 0.74 0.63 1400
5 3.7 MK.112M 82 82 79 082 0.77 0.65 1430
5.5 4 MK.112M 83 70 76 0.81 0.78 0.70 1430
7.5 5.5 IMK 132S 84 84 81 0.81 0.75 0.63 1440
10 7.5 MK.132M 85 85 83 0.85 0.77 0.65 1440
15 1 1 MK. 160M 87 "' 87 84 0.85 0.81 0.70 1450
20 15 MK.160L 88 88 85 0.86 0.80 0.73 1450
25 18.5 MK 180M 90 89 87 0.89 0.86 0.79 1470
30 22 MK. 1 SOL 90 89 87 0.89 0.85 0.71 1460
40 30 'MK.200L 91.5 90.5 88 0.87 0.84 0.75 1470
50 37 " MK.22SS 92 91 88 0.88 0.85 0.76 1470
' 60 " 45"" MK.225M " 925 91.5 89 0.88 0.85 0.76 1470
_ 75 _ S5 MK.250S 93 92 90 0.88 0.84 0.76 1480
1 00 75 MK*'2T>0M~ 93.5 92.8 91 0.88 0.86 0.77 1484
_
T i6 —Qg- MK250M~" 93.5 92.8 91 0.89 0.87 0.80 1483
125 93 MK.280S 93.7 93.1 91.5 0.89 0.87 0.80 1482
150 110 MK.280M 93.5 92.7 90.8 0.90 0.88 0.83 1482
175 132 MK.315S" 94 93.4 91,4 0.89 0.87 0.83 1484
200 150 MK.315M 93.8 93.3 91.3 0.88 0.86 0.82 1486
 ETC BQLJS
• tc - -

1-

HO
HC -r

l^^siUjJR^-l
H*-JTT 33 • — A

-A3 —
—
_ EAWHIhG SCnEWS
ONE ON EACH SCE

— • -•• OOEASE OUUE1 L5S*se DUILET

OUT PUT (kW) FRAME A B C CA D E F GA GD GE H

2P 4P 6P 8P NO
0.18 0.18 - - MK.63 100 80 40 - 11J6 23 4 12.5 4 - 63
0.37 0.37 - - MK.71 112 90 45 - 14J6 30 5 16 5 - 71
0.75/1,1 0.75 0.37/0.55 - MK.80 125 100 50 - 19J6 40 6 12.5 6 - 80
1.5 1.1 0.75 0.37 MK.90S 140 100 56 - 24J6 50 8 27 7 - 90
2.2 1.5 1.1 0.55 MK.90L 140 125 56 - 24J6 50 8 27 7 - 90
3 2.2/3 1.5 0.75/1.1 MK.100L 160 140 63 - 28J6 60 8 31 7 - 100
3.7/4 3.7/4 2.2 1.5 MK.112M 190 140 70 - 28J6 60 8 31 7 - 112
5.5/7.5 5.5 3.7 2.2 MK.132S 216 140 89 - 38K6 80 10 41 8 - 132
- 7.5 5.5 - MK.132M 216 178 89 - 38K6 80 10 41 8 - 132
11 11 7.5 3.7/5.5 MK.160M 254 210 108 - 42K6 110 12 45 8 - 160
15 15 11 7.5 MK.160L 254 254 108 - 42K6 110 12 45 8 - 160
18.5 18.5 - - MK.180M 279 241 121 210 48K6 110 14 51.5 9 5.5 180
22 22 15 11 MK.1B0L 279 279 121 210 48K6 110 14 51.5 9 5.5 180
30 30 18.5/22 15 MK.200L 318 305 133 248 55 110 16 59 10 6 200
37 - - - MK.225S 356 286 149 246 55 110 16 59 10 6 225
- 37 - 18.5 MK.225S 356 286 149 246 60 140 18 64 11 7 225
45 -- - - MK.225M 356 311 149 246 55 110 16 59 10 6 225
- 45 30 22 MK.225M 356 311 149 246 60 140 18 64 11 7 225
75/82 - - - MK.250M 406 349 168 267 60 140 18 64 11 i 7 250
- 75/82 45 37 MK.250M 406 349 168 267 65 140 18 69 11 7 250
93 - - - MK.280S 457 368 190 300 65 140 18 69 11 7 280
- 93 55 45 MK.280S 457 368 190 300 75 140 20 79.5 12 7.5 280
110 - - - MK.280M 457 419 190 300 65 140 18 69 11 7 280
- 110 75/82 55 MK.280M 457 419 190 300 75 140 20 79.5 12 7.5 280
132 - - - MK.315S 508 406 216 360 65 140 18 69 11 7 315
... 132 93 75 MK.315SA 508 406 216 360 80 170 22 85 14 9 315
150 - - - MK.315M 508 457 216 360 65 140 18 69 11 7 315
- 150 110 93 MK.315M 508 457 216 380 60 170 22 85 14 9 315
- - - - MK.315L 508 508 216 468 70 140 20 74.5 12 7.5 315
_ ~ - - MK.315L 508 508 216 468 90 170 25 95 14 9 315
 OTHER DIMENSIONS

FRAME NO <1>K AA AB AC AD . BA BB HA HC HD L

MK.63 7 25 125 123 110 23 96 8 - — 210

MK.71 7 25 137 140 117 28 106 8 - - 233

MK.80 10 30 155 156 130 30 120 10 - - 270

MK.90S 10 35 175 176 140 30 120 10 - - 293
MK.90L 10 35 175 176 140 30 145 10 - - 318
MK.100L 12 40 200 193 145 40 170 10 - 242 360

MK.112M 12 40 230 218 170 40 180 10 - 270 385

MK.132S 12 40 256 260 190 40 180 12 - 321 442
MK.132M 12 40 256 260 190 40 218 12 — 321 480
MK.160M 15 60 314 310 250 60 270 14 - 380 b'JG
MK.160L 15 60 314 310 250 60 314 14 - 380 640
MK.180M 15 64 330 362 290 64 292 19 361 415 677
MK.180L 15 64 330 362 290 64 330 19 361 415 715
MK.200L 19 90 390 415 316 80 355 25 408 481 787
MK.225S 19 76 444 489 354 70 331 25 472 543 781
MK.225S 19 76 444 489 354 70 331 25 472 543 8.11
VK.225M 19 76 444 489 354 70 356 25 472 543 806
MK.225M 19 76 444 489 354 70 356 25 472 543 836
MK.250M 24 83 496 541 455 83 407 30 521 592 916
MK.250M 24 83 496 541 455 83 407 30 521 592 916
MK.280S 24 90 546 586 474 90 429 32 572 643 985
MK.280S 24 90 546 586 474 90 429 32 572 643 985
MK.280M 24 90 546 586 474 90 480 32 572 643 1036
MK.280M 24 90 546 586 474 90 480 32 572 643 1036
MK.3.15S 28 120 632 675 520 120 iOO 40 652 742 1107
MK.315S 28 120 632 675 520 120 500 40 652 742 1137
MK.315M 28 120 632 675 520 120 551 40 652 742 1158
MK.315M 28 120 632 675 520 120 551 40 652 742 1188
MK.315L 28 120 632 675 520 120 602 40 652 714 1317
MK.315L 28 120 632 675 520 120 602 40 652 714 1347

Note : 1) Tolerance for shaft diameter (D) up 55 mm is M6

2) Tolerance of H : + 0 - 0,5 for MK 160L and below
: f 0 - 1,0 for MK 180M and above.
3) * Frame MK 160L and below are without grease inlet and grease outlet.
4)** Frame MK 90S and below are without eye bolts.
Lampiran 23 : Faktor Bentuk Penampang

Penampang modulus plastis faktor bentuk

1. Scgi-cmpat BDM 1,5

I
-a—-
2. Scpi-cmp.it bcrtu BT{D - T) + 1/2 T {D - 2 7)-' 1,18
bang untuk B = D
T = 0,05 D

T adalah tcbal penampang.

—B—I
3. Scgi-cmpat diagonal BD2/\2 2,0

I B -I
4. Lingkaran D'/b lb/3 ;t = 1,7

5. Lingkaran bcrlu 1/6 D\\ - (1 - 27//J)") 1,34

bang untuk
T = 0,05 D
T « D dan 4/n = 1,27
untuk 7" < < D

6. Penampang I Sumbu xx bcrkisar 1,14

r ada rumus
Sumbu zz bcrkisar 1,60
1=
. ada rumus

7. Scgitiga samakaki Z?C2/10,24 2,344

r
-4—

Sumber: Metode Plastis, AnaJisis dan Desain, hal. 15

 Lampiran 24. Standar JIS G 3141

V^^Tension test Tensile

strength
kqf/mmS Elongation %
\ D i v i s i o ; . by x.
Classifi- \ nominal \ ^ (N/mra2) Tension
cation ^^thickncss Lest p i e c e
^ \ ^ mm 0 . 2 5 to 0 . 4 0 to 0 . 6 0 ID L . 0 lo 1 . 6 to
0 . 2 5 and o.Oo 1 .6 2 . rj and
0.40 1 .0 2.5 over
over
Symbol ^ ^ excl. oxcl. oxcl . oxcl. excl.
( 28 m i n . ) (32 (34 (36 (37 (38 (30
Class 1 SPCC mi n . ) nun . )
(275 min.) mm . ) nu n . ) nun . ) nun . )
28 min. N o . 5 in ihe
Class 2 SPCD 34 min. 36 nun . 38 n u n . 39 nun . 40 n u n . 41 nun . direction
(275 m m . )
of r o l l i n g
28 m i n .
Class 3 SPCF. 36 m i n . 38 mm . /,0 nun . 4 t nun. 42 m i n . 43 m i n .
(275 min.)

1 .-I1SKMI U S I
Classifi- j Distinction ol | J | SI IIIC 1 1 o i l ol
S.yml.ol value-
Noii-.ie.ine, Homl- 11.11.1-
cation thermal refining s u r f a c e fini sli
Ivrtchsen value
properly II1R lU'SS

As a n n e a l e d - SPCC-A - - O -
As a n n e a l e d ( D e s i g n a t e d
for g u a r a n t e e of
mechanical property)
- SPCCT-A o - O -

Dull finish SPCC-SD

Normal thermal
refining - - O
B r i g h t finish SPCC-SB

Normal thermal refining Dull finish SPCCT-SD

( D e s i g n a t e d for g u a r a n t e e o - o
of m e c h a n i c a l p r o p e r t y ) Bright finish spccr-sn
Class 1
Dull Tinish SPCC-8D
1/8 h a r d n e s s
Bright finish SPCC-8B
- - • o
Dull finish SPCC-4D
l/4 hardness
B r i g h t finish SPCC-4B
- - • o
Dull finish SPCC-2D
1/2 h a r d n e s s
B r i g h t finish SPCC-2B
- - • o
Dull finish SPCC-1D
Full h a r d n e s s
B r i g h t finish SPCC-IB
- - - o