LEMBAR PENGESAHAAN

Nama

: Mochamad Yoansyah

NIM

: 14121038

Jurusan

: Teknik Industri

Judul Kerja Praktek

Proses HAV Pada Pembuatan Wiring Harness Assy K25-F

Di PT. Kinenta Indonesia

Subang, 25 Februari 2015

Telah disetujui dan disahkan oleh :
Dosen Pembimbing

Dosen Penguji

Asep Hernawan.ST

..........................

Mengetahui,

Indra Gumelar,S.Si.,MT
Ketua Jurusan Teknik Industri
1

Kata Pengantar
Segala puji dan syukur penulis panjatkan ke hadirat Allah S.W.T, yang telah
melimpahkan rahmat serta karunia-Nya sehingga penulis dapat menyelesaikan
laporan ini.
Dalam penyusunan laporan ini tidak terlepas dari bantuan yang telah diberikan
oleh berbagai pihak, baik yang bersifat material maupun spiritual, untuk itu atas
segala bantuan yang telah diberikan, penulis ucapkan terima kasih terutama kepada
Ibunda dan saudara saudaraku tercinta serta kepada :
1. Bapak Ir. Eka purwanda.Msi selaku ketua STT Texmaco.
2. Bapak Indra Gumelar ,S.Si,.MT selaku Ketua Jurusan Teknik Industri
3. Bapak Asep Hernawan.ST selaku dosen pembimbing STT Texmaco.
4. Bapak Asep Jaeludin, selaku supervisior PT. Kinenta Indonesia.
5. Bu.Pipit,Bu.Dewi,Bu.Vani & Yuyun yang telah membantu selama penelitian di
PT. Kinenta Indonesia.
6. Rekan rekan yang telah membantu penulis dalam penyusunan laporan ini.
Semoga Allah S.W.T membalas semua amal baik kepada pihak pihak yang
telah membantu dalam penyusunan laporan ini.Penulis menyadari bahwa apa yang
telah penulis lakukan sebenarnya belum merupakan hasil yang optimal. Meski
demikian penulis tetap berharap, semoga apa yang penulis kerjakan ini bisa memberi
manfaat bagi berbagai pihak, atau setidaknya bagi diri penulis. Bila ada kesalahan
dan kekeliruan, penulis mohon maaf yang sebesar besarnya.
Subang,25 Februari 2015

Penyusun

ABSTRAKSI
Sehubungan dengan berkembangnya perusahaan industri maju
dan ketatnya persaingan usaha, maka banyak perusahaan yang mengembangkan
hasil produknya. Salah satunya adalah yang terdapat pada PT. Kinenta Indonesia
yang memproduksi berbagai macam produk wiring harness yang digunakan sebagai
salah satu komponen sepeda motor. Wiring harness adalah salah satu komponen
kendaraan bermotor yang merupakan serangkaian circuit/wire/kabel yang berfungsi
sebagai Penyalur Arus Listrik dari suatu bagian kebagian- bagian yang lain yang
membutuhkan. Untuk membuat wiring harness dibutuhkan beberapa proses, tetapi
proses utamanya adalah sebagai berikut : cutting, stripping, crimping, housing,
assembling, visual. Material utama pembuatan wiring harness antara lain : wire,
terminal, konektor, dan Tape.Adapun tujuan dari penelitian ini diharapkan mahasiswa
dapat mengetahui dunia

kerja secara langsung,serta mengetahui proses dari

pembuatan wiring harness. Proses yang dikerjakan di PT. Kinenta Indonesia adalah
proses HAV (Housing Assembling Visual).

ABSTRAKS
Referring to expanding of industrial company go forward and tighten of
emulation of effort, hence many the companies develop his product result. One of them
is found on PT. Kinenta Indonesia which producing assorted of product wiring harness
the used as one of the motorbike component. Wiring harness is one of the the motor
vehicle component is with refer to circuit/wire/cable the functioningness as " Electric
Current Dealer " from shares other shares which require. To make wiring harness
required by some processes, but process the core important is as follows : cutting,
stripping, crimping, housing, assembling, visual. Especial material of making wiring
harness for example : wire, terminal, connector, and Tape.As for the intention of this
research is expected by the student can know the world work directly,and also know
process of making wiring harness. The process done in PT. Kinenta Indonesia is
processing HAV ( Housing Assembling Visual).

DAFTAR ISI
Halaman
LEMBAR PENGESAHAN..................................................................................... i
KATA PENGANTAR...............................................................................................ii
ABSTRAKSI......................................................................................................... iii
ABSTRAKS................................................................................................................... iv
DAFTAR GAMBAR............................................................................................. vi

BAB 1 PENDAHULUAN
1.1 Latar Belakang..........................................................................................1
1.2 Maksud dan Tujuan...................................................................................1
1.3 Batasan Masalah........................................................................................2
1.4 Sistem Pelaksanaan...................................................................................2
BAB 2 LANDASAN TEORI
2.1 Pengertian wiring harness.........................................................................4
2.1.2 Pengertian Housing,Assembling dan Visual.......................................4
2.2 Material wiring harness.............................................................................5
2.3 Jig board....................................................................................................9
2.4 Proses pembuatan wiring harness.............................................................9
BAB 3 METODOLOGI PENELITIAN
3.1 Flow chart metodologi penelitian...........................................................15
5

3.2 Latar belakang........................................................................................16

BAB 4 PENGUMPULAN DAN PENGOLAHAN DATA
4.1 Profil Perusahaaan...................................................................................18
4.1.2 Sejarah Perusahaan.......................................................................18
4.1.3 Logo perusahaan...........................................................................18
4.1.4 Struktur perusahaan....................................................................19
4.1.5 Integeritas.....................................................................................20
4.1.6 Visi Perusahaaan..........................................................................20
4.1.7 Misi Perusahaan............................................................................21
4.1.8 Budaya kerja.................................................................................21
4.1.9 Banshu group................................................................................22
4.1.10 Department & section...................................................................23
4.1.11 Produk.........................................................................................24
4.1.12 Costumer list.................................................................................24
4.2 Metode pengumpulan data.......................................................................25
4.3 Proses Housing Assy K25-F 9301............................................................26
4.4 Proses Assembling Assy K25-F 9301......................................................30
4.5 Proses Cliping Assy K25-F 9301..........................................................37
4.6 Proses Visual K25-F9301......................................................................38
4.6.1 Langkah Kerja Proses Visual K25-F 9301.......................................40
4.6.2 Jenis-Jenis Defectif yang Ditemukan dalam Proses Visual..............41
BAB 5 KESIMPULAN DAN SARAN
5.1 Kesimpulan...............................................................................................43
6

5.2 Saran..........................................................................................................43
DAFTAR PUSTAKA.............................................................................................44
DAFTAR GAMBAR
Halaman
Gambar 2.2.1 Wire...................................................................................................6
Gambar 2.2.2 Terminal.............................................................................................6
Gambar 2.2.3 Rubber seal........................................................................................6
Gambar 2.2.4 Sleeve................................................................................................7
Gambar 2.2.5 Shrink tube........................................................................................7
Gambar 2.2.6 Waterproof conector..........................................................................8
Gambar 2.2.7 Non Waterproof Conector...............................................................8
Gambar 2.2.8 Tape.................................................................................................8
Gambar 2.3.1 Jig board............................................................................................9
Gambar 2.4.1 Cutting.............................................................................................10
Gambar 2.4.2 Stripping........................................................................................10
Gambar 2.4.3 Crimping..........................................................................................11
Gambar 2.4.4 Houssing .........................................................................................12
Gambar 2.4.5 Assembling..................................................................................12
Gambar 2.4.6 Cliping..........................................................................................13
Gambar 2.4.7 Visual...............................................................................................13
Gambar 2.4.8 Packing.........................................................................................14
Gambar 3.1 Metodologi penelitian...................................................................15
Gambar 4.1.1 Logo banshu................................................................................19
7

Gambar 4.1.2 Struktur perusahaan.......................................................................20

Gambar 4.3.1 Flow Proses Housing...................................................................26

Gambar 4.3.2 Drawing Housing 1........................................................................27
Gambar 4.3.3 Drawing Housing 2.........................................................................27
Gambar 4.3.4 Drawing Housing 3 ........................................................................27
Gambar 4.3.5 Drawing Housing 4.........................................................................28
Gambar 4.3.6 Drawing Housing 5.........................................................................28
Gambar 4.3.7 Drawing Housing 6.........................................................................29
Gambar 4.3.8 Drawing Housing 7 ........................................................................29
Gambar 4.3.9 Drawing Housing 8.........................................................................30
Gambar 4.4.1 Konveyor.........................................................................................31
Gambar 4.4.2 Flow Proses Assembling ................................................................32
Gambar 4.4.3 Drawing Setting 1............................................................................33
Gambar 4.4.4 Drawing Setting 2............................................................................33
Gambar 4.4.5 Drawing Tapping 1..........................................................................34
Gambar 4.4.6 Drawing Tapping 2..........................................................................34
Gambar 4.4.7 Drawing Tapping 3..........................................................................35
Gambar 4.4.8 Drawing Tapping 4..........................................................................35
Gambar 4.4.9 Drawing Tapping 5..........................................................................36
Gambar 4.4.10 Drawing Tapping 6........................................................................36
Gambar 4.4.11 Drawing Tapping 7........................................................................37
Gambar 4.4.12 Drawing Tapping 8........................................................................37
8

Gambar 4.5.1 Proses Cliping.................................................................................38

Gambar 4.6.1 Proses Visual...................................................................................38
Gambar 4.6.2 Flow Proses Visual .........................................................................39
Gambar 4.6.3 Salah Name Plate............................................................................41
Gambar 4.6.4 Dimensi Minus dan Dimensi Plus...................................................41
Gambar 4.6.5 Pincang ........................................................................................41
Gambar 4.6.6 Tidak pincang .................................................................................41
Gambar 4.6.7 No Sleeve........................................................................................42
Gambar 4.6.8 Ada Sleeve.......................................................................................42
Gambar 4.6.9 Tapingan bolong..............................................................................42
Gambar 4.6.10 Tapingan tidak bolong...................................................................42