Kemasan Kembang Gula

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Souvia Rahimah
Pengemasan Kembang Gula
Teknologi Pengolahan
Cokelat dan
Kembang Gula
Pendahuluan
Pengemasan konfeksionary adalan unit

proses yang kompleks, melibatkan mesin
pengemas dan jenis kemasan.
Produk dikemas dg menggunakan mesin,
kemudian dititp, diberi label, over-wrapping,
diberi kode dan diperiksa kembali beratnya,
baru kemudian dikemas ke dalam kemasan
sekunder atau tersier.
Mengapa harus segera dikemas ?
Memudahkan proses distribusi dan mencegah kerusakan

mekanis selama distribusi
Mencegah kerusakan kembang gula
akibat pengaruh panas
Pengaruh uap air dan oksigen
Pengaruh cahaya
Pertumbuhan kapang
Kerusakan warna dan aroma
Kerusakan mekanis
Gangguan hama
Menggambarkan identitas produk
Penampakan
Trend penggunaan pewarna alami
Perkembangan pengemasan produk kembang gula

sangat dipengaruhi oleh faktor-faktor sbb:
Penampakan yang menarik sehingga

menarik pasar
Membuat produk menjadi unik
Mempunyai ciri khas yang dapat dibedakan
dengan produk sejenis atau konpetitornya
Kemasan yang tetap mempertahankan ciri
khas produk kembang gula sejak dulu
Packaging Analysis
Packaging Analysis
Germany: Sky Candy Kirschen Germany: Aseli Mix: Mixed Marshmallow.

Bonbons: Cherry flavored
candies comes in a tin. Indonesia: Erko Watermelon flavored
marshmallows in a plastic packet.
Germany: Ahoj
Brause Maler:
Coloring Sherbet
Candy Sticks with
Blueberry, Cherry,
Lemon and Woodruff
Flavor.
Bulgaria:
Oberon
Sunflower Halva Hong Kong: Uha Puccho Stick
with Cocoa. Candy with Salt Lemon Flavor.
Jenis-Jenis Bahan Pengemas
1. Can/Kaleng
Biasanya terbuat dari tinplate yang dilengkapi dengan :

Gasket : karet
Kertas gelombang sebagai pelapis
Kertas label
Jenis-Jenis Bahan Pengemas …cont.
2. Jar/Botol
Untuk HARD CANDY

Inert : mencegah kelembaban
Transparan
Atraktif
Jenis - Jenis Bahan Pengemas …cont.
3. Kertas
Untuk produk konfeksi yang dimodifikasi atau

dikombinasikan dg bahan lain sehingga memiliki sifat
sbb :
kedap gas, kelembaban dan lemak
Mencegah kebocoran/sobekan
Tahan air
Tahan serangan hama
Mencegah tumbuh kapang
Tidak toksik,
tidak menyebabkan perubahan bau dan warna
Kraff terang (pulp sulfat)

Kertas berlapis-lapis
Jenis kertas Kertas kedap air (Laminated)
(
yang Kraff + plastik PE
digunakan : Waxed paper
Kertas sayuran (asam selulosa)
Kertas minyak
4. Aluminium Foil
Pengemas permen satuan (cokelat/permen keras)

Pembungkus luar untuk permen lunak
5. Selopan
Tahan minyak
Tahan kelembaban
Tahan uap dg lap. khusus : nitroselulosa, polietilen, dll.
6. Film Plastik
Terbuat dari :
Bahan sintetis
Polimer alami
Tahan panas dan kelembaban
7. Polietilen : kuat dan elastis
8. Vinil : resin dari klorida vinil
9. Poliester : bahan transparan untuk karton/kantong

Demand For Low Fat
United States: Welch's Fruit 'n United States: Australia's United States: Walgreens
Yogurt Snacks Strawberry. Darrell Lea Soft Eating Assorted Blow Pops. Artificially
Delicious fruit centers. Contains Raspberry licorice. No flavored. Fat free. Gluten free.
live and active cultures. Low fat. artificial colors. No artificial
100% vitamin C, 25% vitamins A flavors. Certified kosher.
and D, 10% calcium. Licorice: a low fat food.
Organic Options
United States: The Ginger People Organic United States: Trader Joe's United States: 365 Organic Sweet
Crystallized Ginger. Certified organic! Organic Peppermints. Surrender Mix. Sweet surrender mix
with almonds, dark chocolate
chunks, cranberries, and raspberries.
Organic. Good source of fiber.
Seasonal Specials
United States: Necco Paas Splashed United States: Skittles United States: Russell Stover Blue
Egg shaped splashed malted milk Bite Size Fruit Candies. Easter Pastelle Flatback Bunny.
candies with 5 ice-cream flavor and
filling. An Easter edition candies.
Gluten Free Claims Extend To

Confectionery
United States: Betty Crocker United States: Walgreens Old

United States: General Mills Betty
Gushers Mouth Mixers: Fruit Fashions Candy Classic Cherry
Crocker Mystery Variety Pack:
Flavored Snacks. Good source of Sours. Naturally and artificially
Assorted Fruit Snacks. Good
vitamin C. Contains 90 calorie per flavored. Fat free. Gluten free.
source of vitamin C. Gluten free.
pouch. Low fat. Gluten free.
Premium Quality
Indulgent & premium options have become

more mainstream choices. Consumers will
pay more for some luxury.
United States: CVS Teenee

Beanee Gourmet Jelly Beans. Canada: Orville Redenbacher's
United States: King Leo Gourmet
Premium quality assorted Gourmet Popcorn: Creamy
Candies Soft Peppermint Sticks.
flavored gourmet jelly beans. Caramel with Peanuts.
Sugar Free
United States: Myntz! Wintermynt Blast Breath United States: Tic Tac Chill
Mints. Low carb. Sugar free. Mouth acid Paradise Mint Flavor. Sugar free!
neutralizing. Does not promote tooth decay.
With less than 1g net carb in 3 mints. Contains
no animal products. Not a non-caloric food.
Canada: Playboy
Peppermints. Fifty
pieces of sugar free
peppermints in a tin.
Made with Real Fruit Juice
United States: Necco Paas Painted Fruit

Snack Eggs, made with real fruit juice.
United States: Kirkland

Signature Fruit Snacks.
Fifty pouches of fruit snack
made from 7 different fruit
juices, in a cardboard box.
United States: Clif Kid

Organic Twisted
Fruit: Strawberry
Flavor. Real fruit rop.
Functional Yogurt Products
United States: Welch's Fruit 'n Yogurt

Snacks Blueberry. Delicious fruit
centers. Contains live and active Canada: Yogen Fruz Smoothies All Natural Fruit + Yogurt
cultures. Low fat. 100% vitamin C, 25% Candy: Tropical Storm Flavor. All natural. Made with
vitamins A and D, 10% calcium. delicious natural fruit flavor blends and probiotic yogurt.
Yogurt For Taste & Health
Netherlands: Hema Jip & Janneke

Rozijnen: Yogurt Coated Raisins.
No added sugars and gluten free
raisins covered with yogurt.
Puerto Rico: Kellogg's Yogos Yogurt

Covered Fruit Flavored Bits. Individually Germany: De Beukelaer
packed fruit flavored bits coated with Knuspighurt Joghurt + Cranberry
yogurt, in a cardboard box. Good source & Cocos: Yogurt Confectionery
of calcium. Excellent source of vitamin C. with Cranberries & Coconuts.
Real Fruit Juice Claims
Australia: Go Natural Berry

Spain: Sugus Assorted Fruit Flavored United Kingdom: Florida's Natural
Frugo's Candies. Made with
Chewy Candies. Individually wrapped Brand Au'Some Fruit Sour String Fruit
real fruit. No artificial flavors or
assorted fruit flavored chewy candies Snacks. Made from 64% real fruit
puree and juices from concentrate. colors. Preservative free.
with natural fruit juice.
Juicy With Fruit Juice

Healthy Fruit
Have some of your daily fruit needs in a

convenient confectionery format.
Australia: Uncle Tobys Fruit Fix:

Australia: Floridas Natural Au'some Fruit
Apple, Blackcurrant and Grape. Six
Nuggets Fruit Snack. All natural colors
individual foil wrapped fruit bars
and flavors. No preservatives. Made from
which contains 99% fruit ingredient
90% pear based juice and fruit.
in apple, blackcurrant and grape
flavor. 1 serve of fruit in every snack.
Functional With Prebiotics
United Kingdom: ActiMint Friendly Bacteria

Probiotic Mints with Prebiotics. Helps maintain a
favorable balance of friendly bacteria. Supports
the immune system in the gut. Encourages
elimination of toxins. Helps to keep mouth healthy
- freshens the breath. With tooth friendly xylitol.
The probiotic mint that aids digestion.
France: Sankom Dietary Fibers with Green Tea

Extract (Grapefruit Taste). Tasty chews with
only 15 calories are enriched in prebiotic
dietary fibers (oligofructose and inulin) and
green tea extract. Green tea is especially
famous for antioxidant and anti-aging
characteristics. The fibers encourage a better
absorption of the green tea by the body. The
prebiotic dietary fibers stimulate the
development of individual intestinal flora which
stimulates regularity and healthy digestion.
Multi Vitamin Specials
Germany: Cavendish & Harvey Multi- Germany: Granini Sugar Free Multivitamin
Vitamin Bonbons Filled with Lemon Fruit Candy. Sugar free, multivitamin fruit
and Orange. With 10 vitamins. sugar-filled candies. Sugar free. With 10
vitamins and sweeteners.
Xylitol For Dental Health
Xylitol provides added value to confectionery

products. Product claims include whiter teeth,
Finland: Lakerol Dents
tooth-friendly properties, helps prevent tooth
Strawberry Cream Flavored
Xylitol Pastilles. Contains
decay and xylitol

to which helps promote
strengthen
oral health. Xylitol is teeth.
recommended by Finnish
Dental Health-care association.
United Kingdom: Smint Freshness &

Dental Care Sugarfree Xtra Strong
Mints With Xylitol. Breath
freshening, sugar free micro mints
which are good for your teeth and
contain xylitol and sweeteners. For
freshness and dental care. The
breath freshening mint that's good
for your teeth. With xylitol, the sugar
substitute with natural origins,
which provides healthy teeth.
Pengujian Bahan Pengemas
1. Odor
Penyebab bau :
Lemak
Jamur
Cara : menyimpan sampel yang berisi k.g. dalam

kemasan kaca pada T 37.7oC dalam keadaan tertutup.
Pengujian dilakukan secara periodik selama 1 – 2
minggu
Kemasan yang diuji : kemasan fleksibel (ex. Selopan)
Pengujian Bahan Pengemas ….cont.
2. Penyerapan/Penyebaran Uap Air - Embun
Sifat kemasan harus dapat melindungi bahan dari

kekeringan/kelembaban pada T atm.
Dihitung dengan jumlah air yang menembus “area”
plastik film dalam jangka waktu tertentu. Satuan :
gram/cm2/24 jam pada T & RH yang berbeda.
K.g. akan kehilangan air ketika P uap > atm lingk.
Pencegahan : pemberian pelapis pada kembang gula
Cara Pengujian :
Wadah penguji bagian bawahnya ditutup dengan
pengendali suhu dan perbedaan RH.
Wadah penguji berisi gel pengering yang akan menyerap
uap air pada permukaan permen dan kemasan
Uap air yang terserap kemudian ditimbang
Kec. Penyebaran uap air pengembunan pada lapisan
dapat dihitung.
Water activity of confectionery product

Kelas Produk kembang gula A/W ERH (%)
1 Wafer cookies, roast nuts, fresh 0,15 - 0,25 15 - 25
cereal
2 Hard candy, hard toffee 0,25 – 0,30 25 – 30
3 Hard caramel, hard nougats 0,35 – 0,50 35 – 50
4 Gums, pastiles, low-moist jellies, 0,50 – 0,60 50 – 60
soft caramels
5 Soft marshmallows, fondant, 0,65 – 0,75 65 - 75
fruit jellies, soft nougat
6 Soft fondant, marzipan, fudge 0,60 – 0,85 60 - 85
7 Chocolate coating, compound Tergantung pada
coating sifat higroskopis
produk
3. RH Kesetimbangan
 RH SETIMBANGAN : RH kembang gula ~ RH uap air

S = 1,994 – 0,39 (g + i) + 0,038 (g + i)2
4. Ketahanan terhadap Lemak/Minyak
Pengujian : menggunakan minyak atau lemak pada k.g.

pada T tertentu.
Kemasan yang diuji : pelapis film
5. Kekerasan/Kekakuan
Alat : Handle-O-Meter Stiffness Tester
6. Gloss/Kilap
Alat : Glossmeter (sumber cahaya & reseptor

fotosensitif)
Pengukuran : menyinari sampel dengan sinar lampu
pada sudut tertentu. Beberapa cahaya terefleksi ke
fotosensitif yang akan dihitung dan tercatat oleh
reseptor
7. Pengujian Lain
Tear strength
Tensile strength
Impact strength
Bursting strength
Compression strength
Folding endurance
Cara pengemasan
Dipengaruhi oleh :
Penampilan yang diinginkan
Tingkat perlindungan
Harga bahan kemasan
Kekepatan pengemasan
Cara mengemas produk kembang gula
Parcel wrap
Bias or oblique overlap
Sleeve wrap
Twist wrap
Bag and pouch (pillow) wrap
Roll and stick warp
Heat-seal wrap
Cold-seal wrap
Bunch fold wrap
Vacuum and gas packing in fleksible material
Parcel warp
Bias or oblique overlap

Sleeve wrap
Twist wrap
Bag and pouch (pillow) wrap

Roll and stick warp

Heat-seal wrap
Bunch fold wrap

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Pengemasan Kembang Gula

Pengemasan konfeksionary adalan unit

Mengapa harus segera dikemas ?

Memudahkan proses distribusi dan mencegah kerusakan

Perkembangan pengemasan produk kembang gula

Penampakan yang menarik sehingga

Germany: Sky Candy Kirschen Germany: Aseli Mix: Mixed Marshmallow.

Jenis-Jenis Bahan Pengemas

Biasanya terbuat dari tinplate yang dilengkapi dengan :

Jenis-Jenis Bahan Pengemas …cont.

Untuk HARD CANDY

Jenis - Jenis Bahan Pengemas …cont.

Untuk produk konfeksi yang dimodifikasi atau

Jenis - Jenis Bahan Pengemas …cont.

Kraff terang (pulp sulfat)

Jenis - Jenis Bahan Pengemas …cont.

Pengemas permen satuan (cokelat/permen keras)

Jenis - Jenis Bahan Pengemas …cont.

Jenis - Jenis Bahan Pengemas …cont.

Jenis - Jenis Bahan Pengemas …cont.

7. Polietilen : kuat dan elastis

8. Vinil : resin dari klorida vinil

9. Poliester : bahan transparan untuk karton/kantong

Demand For Low Fat

Gluten Free Claims Extend To

United States: Betty Crocker United States: Walgreens Old

Indulgent & premium options have become

United States: CVS Teenee

Made with Real Fruit Juice

United States: Necco Paas Painted Fruit

United States: Kirkland

United States: Clif Kid

Functional Yogurt Products

United States: Welch's Fruit 'n Yogurt

Yogurt For Taste & Health

Netherlands: Hema Jip & Janneke

Puerto Rico: Kellogg's Yogos Yogurt

Real Fruit Juice Claims

Australia: Go Natural Berry

Juicy With Fruit Juice

Have some of your daily fruit needs in a

Australia: Uncle Tobys Fruit Fix:

Functional With Prebiotics

United Kingdom: ActiMint Friendly Bacteria

France: Sankom Dietary Fibers with Green Tea

Multi Vitamin Specials

Xylitol For Dental Health

Xylitol provides added value to confectionery

decay and xylitol

United Kingdom: Smint Freshness &

Pengujian Bahan Pengemas

Cara : menyimpan sampel yang berisi k.g. dalam

Pengujian Bahan Pengemas ….cont.

2. Penyerapan/Penyebaran Uap Air - Embun

Sifat kemasan harus dapat melindungi bahan dari

Pengujian Bahan Pengemas ….cont.

Water activity of confectionery product

Pengujian Bahan Pengemas ….cont.

 RH SETIMBANGAN : RH kembang gula ~ RH uap air

Pengujian Bahan Pengemas ….cont.

4. Ketahanan terhadap Lemak/Minyak

Pengujian : menggunakan minyak atau lemak pada k.g.