Update News
Experience:
Yasonta Samsung (3 Years); Sanyo Compressor (5 Years); Nitto Materials Indonesia (8 Years); Adyawinsa
Stamping Industries (4 Years); LG International (5 Years); NevilleClarke/BSI Group (3 Years)
IMS Client:
- Siemens, Jkt - Sinar Medow, Jkt - Indokarlo, Bogor - American Standard, Jkt
- Schneider, Ckrg - JST, Cibitung - Morrirokku, Krwg - Cilegon Fabricator, Banten
- BASF, Jkt - Varta, Batam - Broco, Tangerang - Adent Automotive, Krwg
- KAO, Ckrg - Kayaba, Cibitung - Voith Paper Roller, Cibitung - Marugo Rubber, Krwg
- YIMM, Jkt - Huntsman, Jkt - Goodyear, Bogor - Crown Beverage, Krwg
- Semen Padang, Pdg - Marubun Arrow, Jkt - Sucofindo, Jkt - Beakert, Krwg
- Statomer, Merak - Grandtex, Bandung - Sakura, Ckrg - Darva Varia, Bogor
- Caterpillar, Batam - Asmo Indonesia, Cibitung - Buma, Jkt - Djabesmen, Ckrg
- Mortar Utama, Jkt - RS Premier, Jkt - Metro TV, Jkt - PAKO group, Jkt
- Kota Minyak, Jkt - G. Tech, Krwg - Elnusa, Jkt - Gunung Sewu, Jkt
- Eblem Asia, Ckrg - Mahakam Beta, Jkt - Federal Nintan, Cibitung - Cardig, Jkt
- Advics, Krwg - Panasonic, Ckrg - Kyowa, Cibitung - Oil Tanking, Karimun
- EPSON, Ckrg - Berca, Jkt - Panarub, Serang - Pusjatan, Bandung
- Henkel, Jkt - Mitsuba, Krwg - AT Indonesia, Krwg - Kansai, Jkt
Session aim
To identify and discuss the requirements and concept
embraced of ISO 9001:2015
1 ISO 9001:2015
Basic Thinking
& Concept
Perubahan utama dari versi sebelumnya
1. Should 1. Shall
3. Applicable 3. Appropriate
Prinsip
Manajemen
Kualitas
Pendekatan
Proses
Pemikiran
PDCA berbasis
resiko
Annex SL
Struktur
tingkat tinggi
Concepts embraced in ISO 9001:2015
Intended outcomes:
ISO 9001 Purpose Conforming products & services
Standard 12
Customer satisfaction
High Level Structure at Annex SL
Lampiran 2
Annex SL • Struktur tingkat tinggi
• Teks inti identik
Proposal untuk • Istilah dan definisi inti
standar sistem umum
ISO / IEC manajemen
Arahan,
Bagian 1
ISO konsolidasi
Tambahan -
Prosedur
khusus untuk
ISO
Maksud dari Annex SL
Masa depan
Persyaratan-
ISO Standar
Annex SL disiplin
tertentu Sistem
Manajemen
• Adaptasi terhadap
kebutuhan
perubahan
• Standarisasi
struktur sistem
manajemen –
struktur level tinggi
dari ANNEX SL
* Results of survey – concepts to be included
Quality Management Principles
CLEPIER
Principle Examples of Application in ISO 9001
Customer Focus 4.2, 4.3, 5.1.2, 5.2.1(c), 5.3(d), 6.2.1(d), 8.2, 8.5.3,
8.5.5(d)&(e), 9.1.2, 9.3.2(c)(1), 10.1(a)
Leadership 5.1, 5.2, 5.3, 9.3
Engagement of 4.4.1(e), 5.1.1(h), 5.1.1(j), 5.2.2(b), 5.3, 6.2.2(c),
People 6.3(d), 7.1.2, 7.2, 7.3, 7.4, 7.5.3.1(a), 8.3.2(d), 8.5.1(e),
8.6(b), 8.7.2(d), 9.2.2(c)
Process Approach 4.4, 5.1.1(d), 6.1.2(b)(1), 6.2.1, 7.1.2, 7.1.4, 7.1.6, 8.1,
9.3.2(c)(3)
Improvement 4.4.1(h), 5.1.1(i), 5.2.1(d), 5.3(c), 6.1.1(d), 7.1.1,
7.3(c), 9.1.3(g), 9.2.2(e), 9.3.2(f), 9.3.3(a), 10.1, 10.2,
10.3
Evidence-based 4.4.1(g), 6.2.1(b), 6.2.2(e), 8.1(e), 8.5.1(c), 9.1, 9.2,
Decision Making 9.3, 10.2.1(b)(1), 10.3
Relationship 4.2, 5.2.2(c), 7.1.1(b), 8.3.2(e), 8.4, 8.5.3, 9.1.3(f),
Management 9.3.2(c)(7)
16
What is a Process?
INPUT OUTPUT
PROCESS
Interface between processes i.e. input of process from
previous process output to next process
Note: The key processes, with their lines of flow, make up what we called
the Business Process Map
17
Audit by Process Approach
A process in sequence:
Plan (P) Rencana apa yang dilakukan untuk memulai tindakan yang diusulkan - siapa,
apa dan kapan
Check (C) Dimulai dengan pertanyaan mengenai kinerja, apa yang diharapkan, dan apa
indikatornya dan kinerja aktualnya
Act (A) Bagaimana meningkatkan kinerja dan tindakan atau inisiatif apa yang telah
dimulai.
24
SIPOC & Turtle Diagram
25
What is SIPOC?
26
ISO 9001:2015
Interpretasi dan Implementasi ISO 9001:2015
10. Perbaikan
10.1 Umum
10.2 Ketidaksesuaian dan tindakan perbaikan
10.3 Perbaikan berkelanjutan
Continual
3 Improvement
Project
(PERFORM)
Pendekatan CAPD
Phase Deskripsi
Check (C) Dimulai dengan pertanyaan mengenai kinerja, apa yang diharapkan, dan apa
indikatornya dan kinerja aktualnya
Act (A) Bagaimana meningkatkan kinerja dan tindakan atau inisiatif apa yang telah
dimulai.
Plan (P) Rencana apa yang dilakukan untuk memulai tindakan yang diusulkan - siapa,
apa dan kapan
33
AUDIT ORIENTED & CALIBRATION
1. Apa essensi audit? Fact (Evidence/Information) Finding
2. Fakta apa yg hrs ada? a. Apakah Target Bisnis organisasi tercapai
b.Apakah Persayaratan ISO 9001 di penuhi
c.Apakah terjadi Continual Improvement
3. Apa tipe fakta yg hrs ada? a. Conformity
b. Non-Conformity
4. Bgm cara mendapatkan fakta? Dengan cara verifikasi (perlu persiapan diri,
Kata Kunci “Persiapan audit itu sama
pentingnya dgn audit itu sendiri)
5. Bgm cara melakukan Dengan Segitiga Audit
verifikasi?
Question/ Opening Q
Probing Q
interview Close Q
Observation
Examination
6. Bgm cara membuat fakta? Conformity LOR
Non-Conformity PLOR
35
What is Process Analysis Chart?
36
Inputs untuk Checklist Audit
Documented Checklists
ISO 9001 Procedures sebelumnya
Persyaratan
pelanggan
Analisis Proses
Org Context
Risks &
opportunity
Lainnya
Pengetahuan
Quality Policy
Industri
Quality objectives
Plan…..
37
Turtle Diagram – Simplified Example
With what? Risk? Control With who? Risk? Control
Machine & Key machine Ref to Competence Mass staff Ref to Action
Equipment failure Action Plan 7.2 resignation Plan 20
7.1.3 AP21 & KPI
Inputs
Outputs
Requirements Manufacturing Finished Goods
8.2.2 8.5 8.5.4
38
Turtle Model
IMS 24 CR1
Quality Policy Quality Objectives Customer Satisfaction & Conforming Products & Services
OUTPUT
INPUT
Process
Risks & Opportunities Conforming product
- Customer schedule Actions to address Risks & delivered according to
- Raw materials Opportunities integrated customer schedule
into the process & pollution prevention
Inputs
Process Outputs
Customer
Needs OR The products or
previous services expected
Start With by the customer
process How?
Performance OR outputs
expected by next
Support
process
Processes
43
Overview on Process Approach and How It
Applies to Auditing
Auditors need to:
•Look at Management System as a whole [overall process]
• Inputs [interested parties requirements & resources]
• Outputs [performance measurements of both intended
( i.e. product/service required) and unintended (i.e.
emission/discharge/incident)]
• Linkages between processes
•Look at business needs, policy and objectives
•Look at actions to address risks and opportunities and
performance
•Look at how it meeting the IMS and organization requirements
•Look at continual improvement.
How the process is being controlled! It is the Results from How the People carry out the process with
What resources and addressing the Risks & Opportunities)
44
Application of Process Approach & Risk-based
Thinking in Audit Planning
• Priority and frequency of the
processes to be audited should
be taken into consideration of
a) the importance of the
processes
b) the risks in meeting the
intended objectives &
outcomes.
c) results of risk assessments of
the organization’s activities,
and
d) the results of previous audits
45
ISO 19011:2018
Membatalkan dan menggantikan edisi kedua ISO 19011:2011.
46
ISO 19011:2018
47
ISO 19011:2018
48
Definisi Audit menurut ISO 19011:2018
• Audit: Proses yang sistematis, independen, dan tedokumentasi untuk
mendapatkan bukti obyektif dan mengevaluasinya secara obyektif
untuk menentukan sejauh mana kriteria audit terpenuhi.
Verifikasi
tindakan
perbaikan Close- Sesuai
Executing
out
terhadap perencanaan
ketidaksesuaian
Reporting
Kepada manajemen yang relevan
50
Definisi audit:
51
Definisi audit:
Kriteria
Bukti audit
VS audit
Problem
Temuan audit
Location
Kesesuaian Ketidaksesuaian Objective
Misal dengan Misal dengan evidence
pendekatan LOR pendekatan PLOR
Requirement
Laporan
Audit
52
Nonconformity MUST
Problem
• Be factual/objective Statement
• Be clear and concise
• Give clause number of Standard
• Be locatable by other Auditors
• Define the exact instance – NC
Objective Evidence
• Not include individual names Evidence Requirement
• Be given a unique identifier
• Be categorised (e.g. minor/major) if third party audit
• Be acknowledged / signed by Company
53
Nonconformity Statement (Example #1)
Problem 1. Failure in the system (e.g., Failed to revise and
Statement update environmental aspect register in three years
despite changes in activity, products and service.)
• Avoid ‘nit-picking’
• Take good points into account
• Be punctual
• Perform all tasks
• Avoid argument
• Audit against specification
• Audit system not individual
• Be sensitive to local customs
• Respect confidentiality at all stages
• Obey any rules / regulations of Auditee
• Be facilitating the audit e.g. put people at ease
• Be assertive – express your needs, stand up for your right, honest
& work towards satisfying all parties.
56
How To Get The Most Out Of Internal Audit
57
Preparing Audit Report
58
The Audit Report (1/2)
Audit findings:
List of
Observation/
Audit findings: Opportunity for
List of Improvement
IMS Nonconformity (OFI)
Audit Report
(incl. Conclusion)
59
The Audit Report (2/2)
61