PPS No.

CS-FAB-SOP-097
PROSEDUR PENGOPERASIAN STANDAR (PPS) Revisi No. 02
Rev - 01
CENTRAL SERVICES – LIP FABRICATION SHOP Menggantikan (jika ada)
Task Sangat Kritis
Rev-02
Classification Kritis
Inspection Lifting Lug Tidak Kritis
Pengesahan: Mulai Berlaku
10 Juni 2008
Tanggal
Disetujui oleh kepala Div/Dept. Disahkan oleh Gen Supt/Supt. Update terakhir 01 April 2012
Approved by Div/Dept. Approved by Gen Supt/Supt.
PPS Terkait (jika ada)
John Adrian Pickering - 12054 Wiyarto - 823681

1. TUJUAN
Memberikan pedoman kepada semua karyawan tentang bagaimana cara pemasangan lifting lug dan
pengelasan lifting lug dengan benar dan aman.

2. RUANG LINGKUP
Prosedur ini berlaku untuk LIP Fabrication Shop.

3. APD yang DIPERLUKAN

APD Berikut harus dipakai pada saat melakukan tugas ini:

Hard Hat (Safety Ear Plug Glove

Helmet)

Side-Shielded Safety Safety Boots

Glasses or Shoes

4. TINDAKAN PENCEGAHAN UMUM

4.1. Karyawan harus dalam kondisi fisik yang sehat..
4.2. Karyawan memiliki license welding 3G.

4.4. Yang boleh melakukan pengelasan lifting lugadalah orang yang sudah ditunjuk resmi oleh
pengawas area.
4.5. Mengacu ke standar 2.15 Mesin dan alat pengangkat, tentang pengelasan lug.

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Do a check image
(pre-check)
as attached:
1. Full penetration
design drawing
or fillet weld# Deskripsi
2. Provide the
appropriate1 LiftingLakukan cek gambar (pre-check)
number seperti terlampir:
with engineering 1. Design drawing Full penetration
drawings atau fillet weld
3. Lifting lug is 2. Memberi nomor Lifting lug sesuai
permanent dengan gambar engineering
checked using 3. Lifting lug bersifat permanent
lifting lug check list diperiksa dengan menggunakan
lifting lug check list dan check list
and check list di dokumentasikan oleh welding
in documented by inspector.
welding inspector. 4. Semua lifting lug yang di buat, di
4. All lifting lug daftar di list register lifting lug list
made, at register register di dokumentasikan oleh Check List Form
in the lifting list welding inspector.
register lug list 5. Proses welding harus sesuai
registers are dengan yang ada di rencana
gambar
documented by
welding inspector. 6. Tempat pengelasan lifting lug
harus bersih dari grease ,paint
5. The welding dan debris.
process must be
7. Lifting lug biasanya terbuat dari
appropriate baja grade 250, tapi ada saatnya
with the one in the terbuat dari material lain
plan picture tergantung dari jenis material
6. Lifting welding yang akan dipasang lug
(mengacu ke standard PT FI
lugs must be clean lampiran 7.2)
of grease, paint
8. Kawat las yang akan digunakan
and debris. sesuai dengan jenis material
7. Lifting lug is yang hendak dilas. (mengacu ke
usually made of standard PT FI lampiran 7.2)
steel grade 250, Lifting Lug Welding
2 Konstruksi:
but there comes a
time made of other 1. 1 Lifting lug material harus sesuai Construction:
dengan rencana yang ada dalam 1. 1 Lifting lug material must be appropriate
materials
didalam rencana gambar
depending on the with the plan that is in in the drawing plan
type of material 2. Lifting lug material harus bebas
dari cacat material
the lug will be 2. Lifting lug material must be free from material defects
installed 3. Bekas tack welding di lifting lug
harus dibersihkan terlebih dahulu
(referring to PT FI 3. Used welding tack on lifting lug must be cleaned first
sebelum dilas.
standard before welded.
4. Juru las harus sudah
attachment 7.2) terqualifikasi oleh QMS (min 3G
8. The welding untuk plate dan 6G untuk pipa) 4. The welder must have Qualified by QMS (min 3G
wire that will be for plate and 6G for pipe)
5. Jika special steel atau material
used according to digunakanuntuk lifting lug harus
the material type disiapkan welding prosedurnya. 5. If special steel or material used for lifting lugs should be
to be welded. prepared welding procedure.
(referring Filename:\\fmi.com\data\TPRA\CentralShop\LIP_Fab_shop\LIP
to Data Safety\File Safety Data FabSHop\Safety MASTER\01_Data SOP
FILE\SOP Format Baru\CS-FAB-SOP-097 SOP Lifting Lug.doc Page 2 of 3
PT FI standard
attachment 7.2)
 # Deskripsi

6. Setelah dilas, SWL lifting lug 6. Once welded, SWL lifting lug must be written clearly
harus dituliskan jelas terlihat
(missal: 2 Ton).
visible (eg: 2 Ton).
7. Setelah dilas, ukuran fillet weld
harus dituliskan jelas terlihat
7. Once welded, fillet weld size must be written clearly
(misal : 6 CFW) visible (eg: 6 CFW)

3 Inspection Classifacation:
Inspector lifting lug adalah seseorang
yang dapat memerikasa hasil las lifting
lug yang dibatasi dengan persyaratan
minimum sbb:
1. Welding Inspector
2. Welding Inspector trainer
dibawah pengawasan welding
inspector.
3. Designated person atau petugas
yang ditunjuk oleh department
dan dibawah pengawasan
welding inspector lifting lug.
4. Jika inspector merasa untuk Welding Inspector Certificate
dilakukan pengujian lifting lug
maka harus dilakukan pengujian
sesuai standard pengujian yang 3 Inspection Classifacation:
diperlukan. Inspector lifting lug is someone which can check weld lifting
results lugs that are limited by requirements minimum as
4 Pengujian:
follows:
A. Visual Inspection: 1. Welding Inspector
1. Lifting lug harus bebas dari cacat 2. Welding Inspector trainer under welding supervision
permukaan. inspector.
2. Las pada lifting lug harus bebas 3. Designated person or officer designated by the department
dari cacat las and under supervision welding inspector lifting lug.
3. Las pada lifting lug harus sesuai 4. If the inspector feels for lifting lug testing then testing should
dengan design las. be done as per the test standards needed.
4. Las pada lifting lug harus bebas
dari retak dan undercut. 4 Testing:
5. Permukaan las harus bebas dari A. Visual Inspection:
sparter. 1. Lifting lug should be free from defects surface.
B. NDT testing: 2. Las on lifting lug should be free from welding defects
1. NDT metode dengan Dye 3. Las on lifting lug should be appropriate with weld design.
penetrant testing dapat dilakukan 4. Las on lifting lug should be free from cracks and undercuts.
untuk mencari cacat las pada 5. The weld surface shall be free of sparter.
permukaan pada joint design fillet
weld.
B. NDT testing:
2. NDT metode dengan Ultra sonic 1. NDT method with Dye penetrant testing can be done to look
dapat dilakukan untuk mencari
cacat las internal pada joint for welding defects on surface at joint design fillet weld.
design full penetrasi. 2. NDT method with Ultra sonic can be done to search internal
welding defects in the joint full penetration design.

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