Testing PSV

Inspection Section
 Pengujian Katup Pengaman
1. Data Sheet :
 No. katup pengaman (PSV)
 Peralatan yang dilindungi (pipa/bejana tekan) (P & ID)
 Jenis katup pengaman (Conventional, Bellows, Pilot)
 Ukuran flang inlet / outlet
 Dasar pemilihan : Blocked, Fire, Other
 Jenis fluida
 Kapasitas yang diisyaratkan
 Berat mokulel/spesifik garfity
 Tekanan operasi/tekanan buka
 Temperature operasi/temperature buka
 Tekanan balik (back pressure)
 Over pressure
 Luas area orifice perhitungan
 Luas area orifice yang dipilih
 Tanda kelompok orifice
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 Pengujian Katup Pengaman

2. Data P & ID antara lain :

 No. PSV & set pressure
 No peralatan yang dilindungi
 Design pressure / temperature
 Data Kapasitas peralatan yang dilindungi

3. Plat Nama Katup Pengaman, periksa data

 UV Stamp ASME
 No. PSV
 Set pressure
 Ukuran PSV
 Kapasitas
 No. Type / no series
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 Pengujian Katup Pengaman

4. Perhitungan tekanan uji cold dif. diperlukan data :

 Back pressure
 Temperature koreksi (1 – 4 % set pres)
 Jenis katup pengaman (Conventional)
 Cold Diff = tekanan uji – back pres + temp
koreksi

5. Data Peralatan untuk Pengujian :

 Kelayakan test bench
 Sertifikat kalibrasi alat ukur (range 1,5 pressure)
 Fluida test Nitrogen / udara
 Rating gasket

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 Pengujian Katup Pengaman

6. Uji Tekan Buka dan Uji Bocor

 Perhatikan dan amati kenaikan pressure gauge.
 Pastikan penunjuk angka pressure gauge dengan
set pressure sewaktu katup buka (popping)
 Turunkan tekanan 10 % dari set pressure amati
kebocoran. Batasan toleransi kebocoran yang
dibolehkan mengacu kepada standar API 527.

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 Pengujian Katup Pengaman

7. Pergantian Pegas Katup Pengaman.

Berdasarkan ASME Sec VIII pegas katup pengaman
dapat diberikan toleransi tekanan uji yaitu tidak
boleh lebih/kurang dari tekanan yang tercantum
dalam markah pada katup pengaman, untuk :
 Tekanan uji kurang dari 250 psi toleransinya 10 %
 Tekanan uji lebih dari 250 psi toleransinya 5 %

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 Uji kebocoran untuk Servis Gas

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 Uji kebocoran untuk Servis Gas

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 Pengujian Katup Pengaman

8. Pengisian form uji untuk pengurusan sertifikat

9. Penyegelan katup pengaman dilakukan oleh
Pelaksana Inspeksi Tambang Migas (PIT Migas)

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 ASME Requirements
Section I Section III Section VIII
Set Point Tolerance
Up to 70 ± 2 PSIG SV Same as Sec I Up to 70 ± 2 PSIG
71 to 300 ± 3% of Set
301 to 1000 ± 10 PSIG SRV Same as Sec VIII Over 70 ± 3% of Set
Over 1000 ± 1% of Set
Blowdown
Maximum
Up to 67 PSIG 4 PSIG
67 to 250 PSIG 6% of Set
251 to 375 PSIG 15 PSIG
Above 375 PSIG 4% of Set
Minimum
2 psi or 2% of Set, whichever is greater 5% of Set or Design Spec No Requirement

Consistent Operation
Requirement No Requirement Requirement
Seat Tightness Test
No visible leakage PTC 25 Mfg Spec or another
ref Spec acceptable to the User
API 527 or API 527
Secondary Pressure Zone
Requirement No Requirement Requirement

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 Protect your hearing during PRV Testing

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 Test Bench

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 Persyaratan Teknis

1. Required Document
- Existing PSV: Data sheet, P&ID, previous SKPP
- New PSV: Above documents (except previous SKPP) and mill &
test certificate and project/study package

2. Testing Media
The testing media at valve shop is air, but if using air impractical,
testing with water is permitted

Especially PSV under DEPNAKERTRANS, PSV shall be tested at Boiler

during steam test
3. Leak Test
Leak test shall be conducted after popping test
- PSV > 50 psi : leak test at 90% of Setting pressure
- PSV < 50 psi : leak test at 95% of Setting pressure

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 Persyaratan Teknis

4. Acceptance Criteria
4.1. Popping test (PSV MIGAS) :
PSV > 70 psi : + 3 % of setting pressure
PSV < 70 psi : + 2 psi

4.2. Steam test :

• No chattering

• Popping at :
PSV > 1000 psi : + 1 % of setting pressure
PSV < 1000 psi : + 10 psi

• Blowdown shall not less than 2% and shall not greater

than 5% of setting pressure

• Steam temperature during popping has reached 400oC

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 Persyaratan Teknis
4.3. Leak test

With air:
• For a metal-seated valve, the leakage rate in bubbles per
minute shall not exceed the appropriate value in table. 1
API STD 527 “Seat Tightness of Pressure Relief Valves”.

• For soft-seated valve: no visible leakage for 1 minute (0

bubbles per minute)
With steam:
For both metal- and soft-seated valves, there shall be no audible or
visible leakage for 1 minute
With air:
• For a metal-seated valve :
- inlet pipe > 1” : leakage rate < 10 cm3 /hour per inch of
nominal inlet size.
- inlet pipe < 1” : leakage rate < 10 cm3 /hour

• For soft-seated valve: no leakage for 1 minute.

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 Persyaratan Teknis

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 Thank you

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