Diketahui

Pipa A312-TP304L SMLS PE (ASME B36.19ND) 2" ANSI 150 RF 19.3 bar pada 38oC (max tem. 260oC)

P= 19.3 bar = 260 psig

D= 2 inch = 2 inch
S= 16.7 ksi = 16700 psi (Table A-1A Basic Allowable Stresses in Tension
E= 1 (Table A-1B Basic Quality Factors for Longitudin
W= 1 (Table 302.3.5 Weld Joint Strenght Reduction F
Y= 0.4 (Table 304.1.1 Values of Coefficient Y for t < D/

t=P*D/(2(S*E*W+P*Y)
t= 0.015473 inch

tm= t+c
c= 0 (Dwg No. 1804-00-M-05-LB-004-01-1 PIPING M
tm= 0.015473 inch
Nominal thickness= SCH40S = 0.154 inch

mill tol. = 0.125 (mill tolerance 12,5%)

tm= 0.017407 inch

(www.idpe.com/home/stress Analysis/Cara Menghitung Ketebalan Pipa Menurut ASME B31.3)

owable Stresses in Tension for Metals)
ality Factors for Longitudinal Weld Joints in Pipes, Tubes, and Fittings, Ej)
Joint Strenght Reduction Factor, W)
s of Coefficient Y for t < D/6)

M-05-LB-004-01-1 PIPING MATERIAL SPECIFICATION)

Salah satu tahapan penting dalam mendesain pipa setelah ditentukan dimensi (diameter) pipa
oleh Process Engineer, adalah menghitung wall thickness / ketebalan pipa. Ketebalan pipa hasil
perhitungan digunakan untuk memilih schedule pipa yang ada di pasaran.

Salah satu Code yang sering menjadi referensi desain piping untuk pembangkit listrik adalah
ASME B31.1 Pressure Piping tentang Power Piping.

Sebelum melangkah lebih jauh ke formula desain ASME B31.1, sebaiknya dicek pipa yang
sedang dikalkulasikan apakah sudah menjadi lingkup ASME B31.1. Hal ini dapat dibaca di
CHapter sope and definition, sederhananya dapat dilihat pada gambar di bawah ini:

Pada gambar dapat dilihat garis pipa di atas dibagi menjadi tiga jenis :

'- Garis biasa, merupakan Piping dan Tubing pada boiler, biasa disebut "Boiler Proper" dan
lingkup total dari Code ASME Boiler & Pressure Vessel (ASME BPV) baik dari teknikal maupun
hukum di Amerika.
'- Garis tebal, merupakan Piping dari/ke Boiler biasa disebut "Boiler External Piping" (BEP) masih
menjadi lingkup hukum dari ASME BPV, sedangkan aspek teknikal mengikuti ASME B31.1.
'- GAris putus-putus, merupakan piping yang biasa disebut "Non Boiler External Piping" (NBEP)
dan merupakan lingkup hukum dan teknis dari ASME B31.1.

Kembali ke tema utama, berikut adalah formula untuk menghitung ketebalan pipa (wall
thickness) menurut ASME B31.1-2004:

𝑡_𝑚= 〖𝑃𝐷〗 _0/2(𝑆𝐸+𝑃𝑦) +𝐴

𝑡_𝑚=(𝑃𝑑+2𝑆𝐸𝐴+2𝑦𝑃𝐴)/
2(𝑆𝐸+𝑃𝑦−𝑃)
Diketahui
Pressure Operasi : 52 Bar = 5200 kPa (Engineering Process/Analyst)
Temperature Operasi : 490 °C = 914 °F (Engineering Process/Analyst)
Pressure Design : 57.2 Bar = 5720 kPa (Engineering Process/Analyst)
Temperature Design : 500 °C = 932 °F (Engineering Process/Analyst)
Diameter Pipa (NPS) : 8 inch (Bid. Doc./Engineering)
Jenis Pipa : A335 P11 (Bid. Doc./Piping Material Engineering)
Tipe pipa : seamless (Bid. Doc)
Shelf Life : 30 Year (Bid. Doc)
Corrosion Rate : 0.1 mm/Year (Bid. Doc)

Perhitungan
𝑡_𝑚= 〖𝑃𝐷〗 _0/2(𝑆𝐸+𝑃𝑦) +𝐴

P (internal design pressure) = 5720 kPa

Do (outside diameter)
S (maximum allowable stress)
E (weld factor)
y (y coeffisien factor)
tc (calculated thickness)
CA (Corrosion allowance)
M (Milling Tollerance)
A (total allowance)
tm (minimum thickness)
Minimum Pipe Schedule
Selected Pipe Schedule
= 219.1 mm (ASME B36.10M Table 1 Dimension and Weight of Welded and Seamless Wrought Steel Pipe)
= 9.3 ksi = 64121.24 kPa (ASME B31.1 Mandatory Appendix A Allowable Stress Tables)
= 1 (ASME B31.1 Mandatory Appendix A Allowable Stress Tables)
= 0.5 (ASME B31.1 Table 104.1.2(A) Value of y)
= 9.355246 mm
= 3 mm
= 1.169406 mm (commonly 12,5%)
= 4.169406 mm / 3
= 13.52465 / 13.89965
: SCH100 thickness = 15.09 mm (ASME B36.10M Table 1 Dimension and Weight of Welded and Seamless Wrought Steel Pipe)
: SCH120 thickness = 18.26 mm (ASME B36.10M Table 1 Dimension and Weight of Welded and Seamless Wrought Steel Pipe)
Code : ASME Section I
Item Part : Secondary Superheater
Calculation of Tubing ≤ 5" Outside Diameter

Minimum Required Thickness (t) of Tubing per PG-27.2.1

Design Data :
Material of Tube = A213 T22
Internal Design Pressure P = 910.00 Psi =
Design Temperature T = 968.00 ◦F =
Max. Allowable Stress Value at Design Temperature S = 9792.00 Psi =
Outside Diameter of Tube D = 1.75 Inch =
Corrosion Allowance CA = 0.06 Inch =
Thickness Factor for Expanded Tube Ends (See PG-27.4 Note 4) e = 0.00
Weld joint strength reduction factor per PG-26 w =

Minimum Required Thickness of Tube :

𝑡=𝑃𝐷/(2𝑆+𝑃)+0.005𝐷+𝑒

Calculation tc = 0.086 Inch =

Calculation + Corrosion Allowance (t = tc + CA) t = 0.146 Inch =
Use Nominal Thickness of Tube t = 0.177 Inch =
Satisfactory = OK
 62.74 Bar / 6.274 MPa
520.00 ◦C / 520.000 ◦C
67.51 MPa / 64.000 MPa (ASME BPVC Section II, Part D, Table 1A at 525°C)
44.45 mm / 44.450 mm
1.524 mm / 1.524 mm
/ 0.000 (Strenght welded)
/ 0.820 (PG-26<525°C)

𝑡=𝑃𝐷/(2𝑆𝑤+𝑃)+0.005𝐷+𝑒

2.20 mm / = 2.729 mm
3.72 mm / = 4.253 mm
4.50 mm / 0.18 = 4.572 mm (Tube 1 3/4" BWG 7)
Table 1A at 525°C)
KELAS AW
Tebal
Diameter Dinding Panjang Sistem
inch mm (mm) (meter) Penyambungan
1/2 22 1.50 4 SC 11
3/4 26 1.80 4 SC 13 2
1 32 2.00 4 SC 16
1¼ 42 2.30 4 SC 21 5
1½ 48 2.30 4 SC 24 3
2 60 2.30 4 SC 30 6
2½ 76 2.60 4 SC 38 8
3 89 3.10 4 SC 44.5 6.5
4 114 4.10 4 SC 57 12.5
5 140 5.40 4 SC 70 13
6 165 6.40 4 SC 82.5 12.5
8 216 8.30 4 SC 108 25.5
10 267 10.30 4 SC 133.5 25.5
12 318 12.20 4 SC 159 25.5

KELAS D
Tebal
Diameter Dinding Panjang Sistem
inch mm (mm) (meter) Penyambungan
1¼ 42 1.30 4 SC
1½ 48 1.30 4 SC
2 60 1.30 4 SC
2½ 76 1.40 4 SC
3 89 1.60 4 SC
4 114 2.00 4 SC
5 140 2.60 4 SC
6 165 3.00 4 SC
8 216 4.20 4 SC
10 267 5.20 4 SC
12 318 6.20 4 SC

SC: Solvent Cement (penyambungan dengan lem)