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MANUAL BOOK

&
PART BOOK
SELF LOADER

Prepared
Prepared fo
forr :

DIREKTORAT ZENI AD
DIREKTORAT
Mounted on HINO FM 260JW

PT BURANGKENG MAJU TEHNIK


STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

2018
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

DAFTAR ISI

SELF LOADER ...................................................................


.........................................................................................
............................................
..................................
............ 1
DAFTAR ISI..............................................................
.....................................................................................
.............................................
.........................................
...................2
PRAKATA...........................................
..................................................................
.............................................
............................................
.........................................
...................3
I. KOMPONEN UTAMA .........................................
...............................................................
............................................
......................................
................ 4
1. LOADING & UNLOADING EQUIPMENT ..........................................
.................................................................
.......................5
2. HYDRAULIC OIL TANK + TEMPRATURE CONTROL .......................................... .......................................... 7
3. HYDRAULIC MAIN PUMP C/W PROPELLER SHAFT ............................................ ............................................8
4. REMOTE CONTROL ............................................
..................................................................
............................................
..................................
............ 9
5. MODULAR PNEUMATIC VALVE ...........................................
..................................................................
................................
......... 10
6. DIRECTIONAL MANUAL CONTROL VALVE .......................................... .......................................................
............. 11
II. CARA PENGOPERASIAN............................
PENGOPERASIAN..................................................
............................................
...........................................
.....................12
Pemeriksaan Awal ..........................................
................................................................
............................................
...........................................
.....................13

Cara Pengoperasian
A. ................................................
......................................................................
Loading .............................................
...................... ............................................
............................................. ....................................
............................................ ..............
............................................... 14
......................... 14
B. Unloading .............................................
...................................................................
............................................
...........................................
.....................18
III. PEMELIHARAAN ............................................
...................................................................
.............................................
.......................................
.................23
IV. HYDRAULIC DIAGRAM..............................................................
....................................................................................
................................
..........26
V. ELECTRICAL DIAGRAM ...........................................
.................................................................
............................................
............................
...... 28
VI. SHOP DRAWING ..........................................
................................................................
............................................
...........................................
.....................30
VII. PART NUMBER ............................................
..................................................................
............................................
...........................................
..................... 32
1. HYDRAULIC OIL TANK + DIGITAL TEMPRATURE ........................................... ...........................................33
2. MODULAR PNEUMATIC VALVE ...........................................
..................................................................
................................
......... 34
3. DIRECTIONAL MANUAL CONTROL VALVE ..........................................
.......................................................
............. 35
4. HYDRAULIC MOTOR + SPROCKET SET ..........................................
...............................................................
.....................36

5. HYDRAULIC MAIN PUMP + PROPELLER............................................


.............................................................
.................37
6. HYDRAULIC CYLINDER FOR JACK ..........................................
.................................................................
............................
..... 38
7. HYDRAULIC CYLINDER FOR LOADING RAMP ............................................
.................................................
..... 40
8. WINCH .............................................
...................................................................
............................................
............................................
................................
.......... 42
9. LOADING RAMP ..........................................
.................................................................
.............................................
.......................................
.................44
10. TRACKER ...........................................
..................................................................
.............................................
.............................................
............................
..... 46
11. CONNECTOR HOSE................................................
.......................................................................
.............................................
............................
......47

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

PRAKATA

Kami mengucapkan terima kasih atas pilihan Anda pada Self Loader Truck produksi kami
PT. Burangkeng Maju Tehnik. Demi kepuasan Anda, kami berikan pelayanan purna jual yang
professional sebagai
sebagai jaminan
jaminan atas kualitas
kualitas yang tinggi dari
dari unit Self Loader Truck yang Anda beli.

Di dalam Buku Petunjuk Operasional dan Part Book ini dijelaskan prosedur pengoperasian,
pemeliharaan
pemeliharaan berkala dan pemasangan
pemasangan bagian-bagiannya
bagian-bagiannya.. Kami berharap Anda membaca
membaca dan
mempelajari secara seksama buku ini sebelum mengoperasikan Self Loader Truck, dengan harapan
Anda menguasai sepenuhnya cara pengoperasian yang benar dan aman. Dengan penguasaan yang
baik Anda akan mendapatkan
mendapatkan performa unit yang maksimal dan pengoperasian
pengoperasian yang tepat guna dan
ekonomis.

Demikian prakata dari kami dan untuk keterangan lebih lanjut silahkan menghubungi
PT. Burangkeng Maju Tehnik. Atas perhatian serta kesempatan yang telah diberikan kami ucapkan
terima kasih.

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

I. KOMPONEN UTAMA

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

1. LOADING & UNLOADING EQUIPMENT

Bracket APAR
Tool Box
Loading Ramp
Hydraulic Operation

Flat Bed C/W


Hard Wood Safety Loading Ramp

Hydraulic Jack Side Guard Side Guard

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
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.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

Working Lamp Lampu Rotary Working Lamp

Hydraulic
Cylinder Jack

Front Guard

Winch

Stop Light Hydraulic Cylinder Rear Bumper


For Loading Ramp

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Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
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STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

2. HYDRAULIC OIL TANK + TEMPRATURE CONTROL

Level/Temperature
Oil Gauge Stauff

Hydraulic Oil Tank


Cap. 130 Liter

Ball Valve
Suction Line

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.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

3. HYDRAULIC MAIN PUMP C/W PROPELLER SHAFT

Chassis

PTO Propeller Shaft Adapter Hydraulic


Flange Main Pump
Caproni

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Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
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.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

4. REMOTE CONTROL

Brake Winch Switch Clutch Winch Switch

Jack Hydraulic Jack Hydraulic


Up Switch
Down Switch

Loading Ramp Loading Ramp


Hydraulic Down Switch Hydraulic Up Switch

Remote Control Devices

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

5. MODULAR PNEUMATIC VALVE

Solenoid Valve Control


Air Regulator 16 Bar EMC – 5322E-08

Pneumatic
Tee Hose

Silencers

Solenoid Valve Cylinder

10

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www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

6. DIRECTIONAL MANUAL CONTROL VALVE

Pressure Gauge
250 Bar

Lever Handle Directional


Manual Control
Valve

11

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

II. CARA PENGOPERASIAN

12

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
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STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

Pemeriksaan Awal

Hal-hal yang harus diperhatikan sebelum mengoperasikan dispensing system Water Truck :

1. Hydraulic System

a. Periksa permukaan level hydraulic oil pada level / temperature gauge hydraulic oil tank
di posisi diatas level minimum (½ level gauge).
Note :
• Hydraulic oil yang boleh dipergunakan untuk hydraulic lubrication system ini adalah
hydraulic oil dengan Tingkat Viskositas / Kekentalan SAE 10 atau ISO VG 68.
• Selain tingkat kekentalan hydarulic oil yang boleh dipergunakan untuk hydraulic
mempunyai Target Cleanliness Level setara dengan NAS 9
lubrication system harus mempunyai
atau ISO 19/17/1.

Level hydraulic oil


diatas minimum level

Maximum

Minimum

b. Periksa semua pipa, hose, fitting dan sambungan dari kemungkinan ada kebocoran.
c. Pastikan ball valve pada suction line ke hydraulic main pump dalam posisi terbuka.

2. Control System
a. Pastikan posisi switch PTO dalam posisi “OFF
“OFF”.
”.
b. Pastikan posisi switch remote control dalam posisi “OFF
“OFF”.
”.
c. Posisikan lever handle manual control valve dalam posisi netral.

13

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

Cara Pengoperasian

1. Pastikan parking brake telah di fungsikan.


2. Posisikan lever handle gear shift dalam posisi netral.
3. Posisikan control lever handle dalam posisi ”OFF” atau netral.
netral .

4. Hidupkan mesin Hino FM 260JW.


5. Injak pedal coupling secara perlahan-lahan.
6. Posisikan switch PTO pada posisi ”ON”. Switch PTO berfungsi untuk menghubungkan
menghubungkan PTO
dengan Engine.
7. Lepaskan pedal coupling secara perlahan-lahan,
perlahan-lahan, maka Unit telah siap untuk digunakan.

A. Loading

1. Lepaskan safety loading ramp antara frame loading ramp dengan flat bed truck.

Safety Loading Frame


Ramp
Loading Ramp

Flat Bed Truck

Rear Frame Truck

Fig. No. SL1001

2. Untuk proses extend jack hydraulic, loading ramp hydraulic, dan winch penggunaa
penggunaan
n
secara umum memakai remote control.

14

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

Brake Winch Switch Clutch Winch Switch

Jack Hydraulic Jack Hydraulic


Down Switch Up Switch

Loading Ramp Loading Ramp


Hydraulic Down Switch Hydraulic Up Switch

Remote Control Devices

3. Tekan tombol down jack hydraulic pada remote control untuk proses extend jack
hydraulic. (Lihat gambar layout remote control (hal. 15)).
4. Ketika proses extend jack hydraulic, rear bumper truck terdapat jarak antara rear frame
truck dengan permukaan sehingga roda belakang tetap menyetuh permukaan.

Roda belakang Terdapat Jarak antara rear


menyentuh tanah frame dengan permukaan

Fig. No. SL 1002

5. Tekan tombol down hydraulic loading ramp pada remote control untuk proses
menurunkan loading ramp. (Lihat gambar layout remote control (hal. 15)).
6. Naikkan muatan
muatan ke flat bed truck.
7. Gunakan winch jika diperlukan saat proses menaikka
menaikkan
n objek/muatan ke flat bed truck.
8. Untuk penggunaan winch dengan cara :
a. Posisikan toggle switch clutch winch ke posisi “OFF” untuk tidak
ti dak terhubung dengan

drum winch.
15

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

b. Posisikan toggle switch brake winch ke posisi “OFF”.

Toggle Switch Toggle Switch


Brake Winch Clutch Winch

Fig. No. SL 1003

c. Arahkan hook ke objek/muatan yang akan di naikkan ke flat bed truck.

Arahkan Hook ke objek

Fig. No. SL 1004


d. Pastikan hook dengan objek/muatan telah terpasang dengan benar.
e. Tekan tombol hoist winch up pada remote control, maka objek akan naik ke flat bed
truck. (Lihat gambar layout remote control (hal. 17)).

16

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

Fig. Np. SL 1005

f. Jika proses menaikkan objek/muatan ke flat bed truck telah selesai, posisikan toggle
switch clutch winch dan brake winch ke posisi “ON”. Toggle switch terdapat pada
remote control. (Lihat gambar layout remote control (hal. 17)).
g. Letakkan hook pada tempat nya.
9. Posisikan truck ke posisi datar dengan cara meraik kembali jack hydraulic dengan cara
menekan tombol up jack hydraulic pada romote control hingga truck ke posisi datar/level.
menekan
(Lihat gambar layout remote control (hal. 17)).
10. Pasangkan wire rope, webbing sling, dan sebagai nya dari objek terhadap flat bed truck
yang berfungsi sebagai pengaman.

Webbing Sling,
Wire Rope, dsb.

Fig. No. SL 1006

11. Posisikan loading ramp ke posisi semula dengan cara menekan tombol up loading ramp
pada remote control hingga antara frame dengan flat bed menyentuh. (Lihat gambar
layout remote control (hal. 17)).

17

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

12. Pasangkan safety loading ramp


ramp terhadap flat bed truck. (Lihat Fig. No. SL 1001).
13. lepaskan PTO ke Hydraulic Main Pump dengan cara :
a. Injak pedal coupling.
b. Posisikan switch PTO pada posisi ”OFF”, maka PTO dengan Engine tidak terhubung.
c. Lepaska
Lepaskann pedal coupling.
14. Kendarai kendaraan sesuai dengan peraturan yang berlaku.

B. Unloading

1. Lepaskan safety loading ramp antara frame loading ramp dengan flat bed truck.
tr uck.

Safety Loading
Ramp
Loading Ramp

Flat Bed Truck

Rear Frame Truck


Fig. No. SL 2001

2. Untuk proses extend jack hydraulic, loading ramp hydraulic, dan winch penggunaa
penggunaan
n
secara umum memakai remote control.

18

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

Brake Winch Switch Clutch Winch Switch

Jack Hydraulic Jack Hydraulic


Down Switch Up Switch

Loading Ramp Loading Ramp


Hydraulic Down Switch Hydraulic Up Switch

Remote Control Devices

3. Tekan tombol down jack hydraulic pada remote control devices untuk proses extend jack
hydraulic. (Lihat gambar layout remote control (hal. 20)).
4. Ketika proses extend jack hydraulic, rear bumper truck terdapat jarak antara rear end
truck dengan permukaan sehingga roda belakang tetap menyetuh permukaan.

Roda belakang Terdapat Jarak antara rear


menyentuh tanah frame dengan permukaan

Fig. No. SL 2002


5. Lepaskan wire rope, webbing sling, dan sebagai nya dari objek terhadap flat bed truck
yang berfungsi sebagai pengaman.

19

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

Webbing Sling,
Wire Rope, dsb.

Fig. No. SL 2003

6. Tekan tombol down hydraulic loading


l oading ramp pada remote control devices untuk proses
menurunkan loading ramp. (Lihat gambar layout remote control (hal. 20)).
7. Lakukan proses penurunan objek dari truck.
8. Posisikan loading ramp ke posisi semula dengan cara menekan tombol up loading ramp
pada remote
remote control devices
devices hingga antara frame dengan
dengan flat bed saling bersinggungan.
bersinggungan.

Fig. No. SL 2004

20

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Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

9. Posisikan truck ke posisi datar dengan cara menekan tombol up jack hydraulic pada
romote control hingga truck ke posisi datar/level.
10. Pasangkan safety loading ramp
ramp terhadap flat bed truck. (Fig. No. SL 2001)
11. lepaskan PTO ke Hydraulic Main Pump dengan cara :
a. Injak pedal coupling.
b. Posisikan switch PTO pada posisi ”OFF”, maka PTO dengan Engine tidak terhubung.
c. Lepaska
Lepaskann pedal coupling.
12. Kendarai kendaraan sesuai dengan peraturan yang berlaku.

Note :

1. Pengoperasian
Pengoperasian jack hydraulic, loading ramp, dan winch terdapat dua penggunaan yaitu
menggunakan remote control dan directional manual control valve. Jika fungsi remote
mengalami kerusakan, pengoperasian dapat menggunakan directional manual control valve
yang tersedia.
a. Lever handle control valve memiliki fungsi masing masing diantara nya :
• Lever handle control valve No. 1 berfungsi untuk pengoperasian jack hydraulic.

Lever handle control valve No. 2 berfungsi untuk pengoperasia
pengoperasian
n loading ramp
hydraulic.
• Lever handle control valve No. 3 berfungsi untuk pengoperasian winch.

Directional
Manual Control
Valve

Lever Handle Lever Handle Lever Handle


No. 1 No. 2 No. 3

b. Posisikan lever handle control valve No. 1 ke arah atas untuk proses up jack hydraulic.
Posisikan lever handle control valve ke arah bawah untuk proses down jack hydraulic.
c. Posisikan lever handle control valve No. 2 ke arah atas untuk proses up loading ramp
hydraulic. Posisikan lever handle control valve ke arah bawah untuk proses down loading
ramp hydraulic.
d. Posisikan lever handle control valve No. 3 ke arah atas untuk proses hoist up. Posisikan

lever handle control valve kea rah bawah untuk proses hoist down.
21

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

Posisi handle keatas Posisi handle kebawah

22

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Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
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STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

III. PEMELIHARAAN

23

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
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.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

JADWAL PEMELIHARAAN

Every 3 Every 6 Every


Every
month or month or year or
month or
System / Component Item Daily Every Every Every
Every 50
200 400 1000
hours
hours hours hours
Check looseness, cracking hydraulic
O
oil tank

Check level oil hydraulic tank O

Replace oil hydraulic O

m Clean element return filter O


te
s
y
S Hydraulic
ilc Replace element return filter O
u Equipment
a
r
d
y Clean filler breather O
H

Replace filler breather O

Check function control valve O

Check oil leaks control valve O

Check wire rope is in good condition O

Support bolt looseness O

Winch Lubricate grease in wire rope O

Loading & Lubricate Grease in drum bushing


O
Unloading and sliding clutch

Change oil gearbox O

Check looseness, cracking hydraulic


O
Loading cylinder
ramp
Check oil leak hydraulic cylinder O

24

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

Check crack frame loading ramp O

Lubricate nipple grease O

Installation (Bolts loosened, etc.) O O


r in
o
e is Propeller
w m
s Run Out, Worm Splines O
o Shaft
P n
a
r
T
Lubricate Grease Propeller Shaft O

s Check leak crack pipe oil hydraulic O O


e
ic
v
e Piping &
D Check joint hose hydraulic O O
r Hoses
e
h
t
O Support looseness O O

25

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
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STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

IV. HYDRAULIC DIAGRAM

26

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

SEE ATTACHMENT

27

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

V. ELECTRICAL DIAGRAM

28

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

SEE ATTACHMENT

29

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

VI. SHOP DRAWING

30

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

SEE ATTACHMENT

31

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

VII. PART NUMBER

32

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id
STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

1. HYDRAULIC OIL TANK + DIGITAL TEMPRATURE

02

01

03

Index
Part No. Description Qty Remarks
No.
1 HOT - HT130 Hydraulic
Hydrauli c Oil Tank 1
2 HOT - LGSNA127B Level / Temp. Gauge 1
3 HOT - BV112 Ball Valve 1

33

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 Fax: (021) 29366318 Website : www.burangkeng
www.burangkeng.co.id
.co.id

STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

2. MODULAR PNEUMATIC VALVE

01 02

04

03

Index
Part No. Description Qty Remarks
No.
1 MPV - SCMS22-S1 Air Regulator 16 Bar 1
2 MPV - SVP130D24 Solenoid Valve Control EMC-5322E-08
EMC-5322E-08 3
3 MPV - ARLR14D Solenoid Valve Cylinder 3
4 MPV - SLCS Silences 6

34

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id

STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

3. DIRECTIONAL MANUAL CONTROL VALVE

03

02 01

Index
Part No. Description Qty Remarks
No.
1 MCV – 00001 Directional Manual Control Valve 1
2 MCV – 00002 Lever Handle 3
3 MCV – 00003 Pressure gauge 250 Bar 1

35

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id

STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

4. HYDRAULIC MOTOR + SPROCKET SET

Index
Part No. Description Qty Remarks
No.
1 HMD – 00001 Gear Reducer 1
2 HMD – 00002 Sprocket 1
3 HMD – 00003 Hydraulic Motor 1
4 HMD – 00004 Sprocket 1
5 HMD – 00005 Hydraulic Motor Bracket 1
6 HMD – 00006 Bolt 2
7 HMD – 00007 Washer Plate 2
8 HMD – 00008 Washer spring 2
9 HMD – 00009 Nut 2
10 HMD – 00010 Chain 1

36

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id

STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

5. HYDRAULIC MAIN PUMP + PROPELLER

Index
Part No. Description Qty Remarks
No.

1 HMP – 00001 Hydraulic Main Pump Caproni 1


2 HMP – 00002 Adapter Flange 1
3 HMP – 00003 Bolt 4
4 HMP – 00004 Washer Plate 4
5 HMP – 00005 Washer Spring 4
6 HMP – 00006 Nut 4
7 HMP – 00007 Propeller 1
8 HMP – 00008 Bolt 8
9 HMP – 00009 Washer Plate 8
10 HMP – 00010 Washer Spring 8
11 HMP – 00011 Nut 8

37

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id

STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

6. HYDRAULIC CYLINDER FOR JACK

38

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id

STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

Index
Part No. Description Qty Remarks
No.
1 HCJ – 000001 Hone Tube 1
2 HCJ – 000002 Piston 1

3 HCJ – 000003 Seal Piston 2


4 HCJ – 000004 Wear Ring 1
5 HCJ – 000005 O-Ring Piston 1
6 HCJ – 000006 Cylinder Head 1
7 HCJ – 000007 O-Ring Cylinder Head 2
8 HCJ – 000008 Seal Rod 1
9 HCJ – 000009 Seal Rod 1
10 HCJ – 000010 Dust Seal 1
11 HCJ – 000011 O-Ring 1
12 HCJ – 000012 Rod Cylinder 1
13 HCJ – 000013 Nut 1

14 HCJ – 000014 Spherical Bearing 2


15 HCJ – 000015 Snap Ring 2
16 HCJ – 000016 Nipple Grease 1
17 HCJ – 000017 Bolt M16 6
18 HCJ – 000018 Washer Spring 6
19 HCJ – 202562 Seal Kit 1

39

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id

STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

7. HYDRAULIC CYLINDER FOR LOADING RAMP

40

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id

STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

Index
Part No. Description Qty Remarks
No.
1 HCR - 000001 Tube Cylinder 1
2 HCR - 000002 Bushing 1

3 HCR - 000003 Piston 1


4 HCR - 000004 Nut 1
5 HCR - 000005 Seal Piston 2
6 HCR - 000006 Wear Ring 1
7 HCR - 000007 O-Ring 1
8 HCR - 000008 Cylinder Head 1
9 HCR - 000009 O-Ring 1
10 HCR - 000010 O-Ring 1
11 HCR – 000011 Seal Rod 1
12 HCR – 000012 Seal Rod 1
13 HCR – 000013 Dust Seal 1

14 HCR – 000014 Rod Cylinder 1


15 HCR – 000015 Spherical Bearing 1
16 HCR – 000016 Snap Ring 1
17 HCR – 000017 Nipple Grease 1
HCR – 111325 Seal Kit 1

41

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id

STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

8. WINCH

42

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id

STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

Index
Part No. Description Qty Remarks
No.
1 WN – 00001 Drum 1
2 WN – 00002 Shaft 1

3 WN – 00003 Key 01 1
4 WN – 00004 Key 02 3
5 WN – 00005 Shaft Housing 01 1
6 WN – 00006 Shaft Housing 02 1
7 WN – 00007 Bushing 2
8 WN – 00008 Clutch 1
9 WN – 00009 Handle Clutch 1
10 WN – 00010 Handle Bracket 2
11 WN – 00011 Pin 1
12 WN – 00012 Bolt 4
13 WN – 00013 Washer Plate 4

14 WN – 00014 Washer Spring 4


15 WN – 00015 Nut 4
16 WN – 00016 Coupling 1
17 WN – 00017 Bracket Winch 1
18 WN – 00018 Bolt 8
19 WN – 00019 Washer Plate 8
20 WN – 00020 Washer Spring 8
21 WN – 00021 Nut 8
22 WN – 00022 Bolt 4
23 WN – 00023 Washer Plate 4
24 WN – 00024 Washer Spring 4

25 WN – 00025 Nut 4

43

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id

STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

9. LOADING RAMP

44

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id

STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

Index
Part No. Description Qty Remarks
No.
1 LRA – 00001 Frame 2
2 LRA – 00002 Shaft 01 2

3 LRA – 00003 Bushing 2


4 LRA – 00004 Bolt 8
5 LRA – 00005 Washer Plate 8
6 LRA – 00006 Shaft 02 1
7 LRA – 00007 Bushing 2
8 LRA – 00008 Bolt 4
9 LRA – 00009 Washer Plate 4
10 LRA – 00010 Washer Spring 4
11 LRA – 00011 Nut 4
12 LRA – 00012 Bracket Hydraulic 1
13 LRA – 00013 Pin 1

14 LRA – 00014 Bolt 1


15 LRA – 00015 Washer Plate 1
16 LRA – 00016 Washer Spring 1
17 LRA – 00017 Nut 1

45

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id

STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

10. TRACKER

Index
Part No. Description Qty Remarks
No.

1 TRC – 00001 Housing 1


2 TRC – 00002 Bolt 1
3 TRC – 00003 Nut 1
4 TRC – 00004 Washer Plate 1

46

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id

STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

11. CONNECTOR HOSE

A. HYDRAULIC OIL TANK – DIRECTIONAL MANUAL CONTROL VALVE

47

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id

STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

B. DIRECTIONAL MANUAL CONTROL VALVE – HYDRAULIC MOTOR

48

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id

STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

C. DIRECTIONAL MANUAL CONTROL VALVE – CHECK VALVE

49

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id

STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

D. DIRECTIONAL MANUAL CONTROL VALVE – HYDRAULIC LOADING


RAMP

50

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 ⚫ Kp. Cinyosog ⚫ Setu ⚫ Bekasi ⚫ Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id

STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

Index
Part No. Description Qty Remarks
No.
HYDRAULIC OIL TANK – DIRECTIONALA MANUAL CONTROL VALVE
1 CHH - NE1N114NE Nipple 1” x 1 1/4”
1/4” Ball Valve
Valve 1

2 CHH – H1141700 Connection Hose 1


3 CHH - NE1143 Nipple 1 1/4” x 1 1/4” Pump 1
4 CHH - NE1N114NE Nipple 1” x 1 1/4"
1/4" Pump 1
5 CHH – H12500 Connection Hose 1
6 CHH - N1/21JE Nipple 1” x 1/2” Control 1
7 CHH - N341E Nipple 3/4” x 1” Control 1
8 CHH - H13000 Connection Hose 1
9 CHH – NE1141 Nipple 1 1/4" x 1” Filter 1
DIRECTIONAL MANUAL CONTROL VALVE – HYDRAULIC MOTOR
201 CHH - NE1212L Nipple 3/4” x 1/2"
1/2" Control 2
202 CHH - H121000 Connection Hose 1
203 CHH - NE3412N Nipple 3/4" x 1/2" Pressure 2
204 CHH – H121500 Connection Hose 1
205 CHH - NE3412N Nipple 3/4" x 1/2”
1/2” Pressure 2
206 CHH – H121001 Connection Hose 1
207 CHH – NE7812E Nipple 7/8” x 1/2"
1/2" Motor 2
208 CHH – H121501 Connection Hose 1
209 CHH - RVRCT06 Pressure Reducing Valve 2
DIRECTIONAL MANUAL CONTROL VALVE – CHECK VALVE
301 CHH - NE1212L Nipple 3/4” x 1/2"
1/2" Control 2
302 CHH – H121250 Connection Hose 1
303 CHH - NE1212L Nipple 1/2" x 1/2" Divider 1
304 CHH - FDIG3/4 Flow Divider 1
305 CHH - NE3412N Nipple 3/4" x 1/2" Divider 2
306 CHH – H121251 Connection Hose 1
307 CHH - NE1212L Nipple 1/2" x 1/2" Check 4
308 CHH - CB12WBCDE Check Valve 2
309 CHH – H121252 Connection Hose 1
310 CHH – H121253 Connection Hose 1
311 CHH – H121254 Connection Hose 1
312 CHH – TE12NE Tee 1
313 CHH – H121255 Connection Hose 1

51

PT. Burangkeng Maju Tehnik


Jl. Raya Burangkeng Km. 2 Kp. Cinyosog Setu Bekasi Indonesia
Telp: (021) 29366320 ⚫ Fax: (021) 29366318 ⚫ Website : www.burangkeng
www.burangkeng.co.id
.co.id

STEEL FABRICATOR AND MINING SUPPORT EQUIPMENT

Index
Part No. Description Qty Remarks
No.
DIRECTIONAL MANUAL CONTROL VALVE – HYDRAULIC LOADING RAMP
401 CHH - NE1212L Nipple 3/4" x 1/2" Control 2

402 CHH – H121300 Connection Hose 1


403 CHH - NE383 Nipple 3/8” x 1/2"
1/2" Relief 2
404 CHH – H121301 Connection Hose 1
405 CHH - NE1212L Nipple 1/2" x 1/2" Pipe 2
406 CHH – P123000 Connector Pipe 1
407 CHH – H121302 Connection Hose 1
408 CHH – H121303 Connection Hose 1
409 CHH - NE1212L Nipple 1/2” x 1/2"
1/2" Pipe 2
410 CHH – P123001 Connector Pipe 1
411 CHH – H121304 Connector Hose 1
412 CHH - RVBT03 Relief Valve 1

52

PT. Burangkeng Maju Tehnik

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