LEMBAR PENGESAHAN SEKOLAH

Menyetujui dan mengesahkan

Laporan Hasil Kerja Industri (PRAKERIN)
SMKN 1 GUNUNG PUTRI
Jl.Barokah No. 06 Wanaherang Gunung Putri Bogor 16965
Telp/fax (021) 8673310 Email: smkn1gnp@smkn1gnputri.sch.id Jawa barat 2019
Nama : Az Zahra Haerunnisa
NIS : 101805312
Program Studi : Kimia Industri
Disahkan tanggal : ………………………
Nilai Laporan :
 Sangat Baik
 Baik
 Cukup
 Kurang

Mengetahui,
Ketua Program Keahlian Pembimbing Prakerin

Desi Ariani, S.Si Sri Wahyuni, S.Pd

NIP. 197203132006042003 NIP. 197605062009022001

Kepala Sekolah Waka. Hubin/Humas

Cucu Salman, S.Ag., M.Pd Asep Mulyana, M.Pd

NIP. 197103011998021002 NIP. 197111102003121003

Laporan Hasil Kerja Industri – SMKN 1 Gunungputri i

 LEMBAR PENGESAHAN INDUSTRI
Menyetujui dan Mengesahkan
Laporan Praktek Kerja Industri (PRAKERIN)
PT. SOLUSI BANGUN INDONESIA Tbk, Narogong Plant
Jl.Raya Narogong km. 7, Cileungsi, Bogor16820, Jawa Barat, Indonesia

Nama : Az Zahra Haerunnisa

NIS : 101805312
Program Studi : Kimia Industri
Disahkan tanggal : ………………………
Nilai Laporan :
 Sangat Baik
 Baik
 Cukup
 Kurang

Menyetujui,
Pembimbing Industri Pembimbing Lapangan

Retna Pratiwie Arif Junaedi

NIK. 62501186 NIK.

Laporan Hasil Kerja Industri – SMKN 1 Gunungputri ii

 KATA PENGANTAR
Alhamdulillahi rabbil-‘aalamiin. Segala puji dan puji hanya kepada Allah SWT. Atas
Segala nikmat yang selalu dilimpahkan kepada hamba-Nya, baik nikmat yang tanpa diminta
maupun yang dengan sengaja diminta dari-Nya, sehingga pada akhirnya penulis dapat
menyelesaikan laporan Praktik Kerja Industri (PRAKERIN) ini.
Sholawat serta salam semoga senantiasa dianugerahkan kepada Nabi Besar Muhammad
SAW. Para keluarga, sahabat, dan orang-orang ynag senantiasa berjalan di atas ajaran Allah SWT.
Dan Sunnah Nabi hingga akhir zaman. Aamiin.
Pendidikan System Ganda (PSG)/PRAKERIN yang dilaksanakan di PT. SOLUSI
BANGUN INDONESIA Tbk Narogong Plant. Hal ini dilakukan untuk memenuhi salah satu
persyaratan pendidikan SMKN 1 GUNUNGPUTRI Jurusan Kimia Industri. Sekaligus melatih
siswa bekerja dilapangan. Namun demikian, sangat disadari bahwa program-program yang
dilaksanakan dalam Pendidikan Sistem Ganda ini tak lepas dari kesalahan, dan kekurangan,
sehingga diharapkan dapat diperbaiki dan disempurnakan oleh siswa prakerin selanjutnya.
Dan adanya kesempatan hal ini, tim penulis menyampaikan ucapan terimakasih kepada :
1. Allah Subhanahu Wa Ta’ala.
2. Kepada kedua orang tua yang telah memberikan dukungan dan do’a.
3. Pihak sekolah
a. Bapak Drs. Cucu Salman, S.Ag. M.Pd selaku kepala sekolah SMKN 1 Gunungputri.
b. Bapak Asep Mulyana, S.Pd selaku waka Hubin/Humas.
c. Ibu Desi Ariani, S.Si Selaku Ketua Program Keahlian Kimia Industri.
d. Ibu Sri Wahyuni, S.Pd selaku Pembimbing Prakerin dan wali kelas XI Kimia 2.
e. Teman-teman XI Kimia 2
4. Pihak Industri
a. Bapak Aries Djajarianto, selaku PGA Departement.
b. Ibu Piping, selaku Laboratorium Manager Research Center Department.
c. Bapak Arief, selaku coordinator hubungan industri dengan SMKN 1 Gunungputri.
d. Bapak Ibrohim Aji, selaku R&D Superintendent.
e. Ibu Retna Pratiwe selaku R&D Spesialis dan pembimbing Industri.
f. Seluruh Karyawan dan Karyawati PT. Solusi Bangun Indonesia Narogong Plant,
khususnya dibagian Research Center.

Laporan Hasil Kerja Industri – SMKN 1 Gunungputri iii

 Tak lupa kepada rekan-rekan yang telah memberikan dukungan dan motivasi di dalam
menyusun laporan ini. Saya menyadari masih banyak kekurangan didalam menyusun laporan ini,
oleh karena itu saya mohon maaf yang sebesar-besarnya atas kelalaian, kesalahan, dan
keterlambatan dalam menyusun dan pengumpula laporan ini.
Saya mengharapkan kritik dan saran yang membangun dari pembaca di masa mendatang.
Semoga laporan ini bermanfaat bagi saya, khususnya bagi para pembaca.
Gunungputri, 27 November 2019
Penulis,

Az Zahra Haernnisa
NIS: 101805312

Laporan Hasil Kerja Industri – SMKN 1 Gunungputri iv

 Daftar Isi

Cover
Halaman Francis
Lembar Pengesahan Sekolah ....................................................................................... i
Lembar Pengesahan Industri ..................................................................................... ii
Kata Pengantar ............................................................................................................... iii
Daftar Isi ............................................................................................................................ v
Daftar Tabel ..................................................................................................................... ix
Daftar Gambar ................................................................................................................ x
Daftar Diagram.............................................................................................................. xii

Bab I Pendahuluan
1.1 Latar Belakang ..................................................................................................... 1
1.2 Tujuan Penulisan Laporan ................................................................................... 1
1.3 Waktu dan Tempat Pelaksanaan Prakerin ............................................................ 2
1.4 Ruang Lingkup Prakerin ...................................................................................... 2
1.4.1 Kegiatan............................................................................................................... 2
1.4.2 Waktu dan Tempat Prakerin ............................................................................. 2

Bab II Profil Perusahaan

2.1 Sejarah PT.Solusi Bangun Indonesia Tbk, Narogong Plant ................................ 3
2.2 Profil Institusi ....................................................................................................... 6
2.3 Visi dan Misi Institusi ........................................................................................ 10
2.4 Managemen Perusahaan ............................................................................................. 10
2.3.1 Jam Masuk Kerja ..................................................................................... 10

Laporan Hasil Kerja Industri – SMKN 1 Gunungputri v

 2.3.2 Struktur Organisasi PT. Solusi Bangun Indonesia Tbk ........................... 11
2.3.5 Group Research Center Department ....................................................... 13

Bab III Pelakasanaan Prakerin

3.1 Teori Singkat ...................................................................................................... 14
3.1.1 Pengertian Semen ..................................................................................... 14
3.1.2 Sejarah dan Perkembangan Semen .......................................................... 14
3.1.3 Bahan Baku Pembuatan Semen ............................................................... 16
3.1.3.1 Bahan Baku Utama ..................................................................... 16
3.1.3.1.1 Batu kapur (Limestone) ................................................ 16
3.1.3.1.2 Tanah Liat (Clay) ......................................................... 17
3.1.3.2 Bahan Baku Korektif .................................................................. 17
3.1.3.2.1 Pasir Silika (Silika Sand)............................................. 17
3.1.3.2.2 Pasir Besi (Iron Sand) ................................................. 17
3.1.3.3 Bahan Baku Additive .................................................................. 18
3.1.3.3.1 Gypsum ....................................................................... 18
3.1.3.4 Mineral Tambahan Pada Semen (MIC) ...................................... 19
3.1.3.4.1 Abu Terbang (Fly Ash) ............................................... 19
3.1.3.4.2 Limestone Filler .......................................................... 20
3.1.3.4.3 Cemen Klin (Debu Klin) ............................................. 20
3.1.4 Proses Pembuatan Semen......................................................................... 21
3.1.4.1 Penambangan Limestone ............................................................. 22
3.1.4.2 Crusher to Reclaimer .................................................................. 22
3.1.4.3 Feed Bin ke Raw Mill .................................................................. 23
3.1.4.4 Raw Mill Blending ...................................................................... 23
3.1.4.5 Blending Storage ......................................................................... 24
3.1.4.6 Preheater...................................................................................... 24

Laporan Hasil Kerja Industri – SMKN 1 Gunungputri vi

 3.1.4.7 Tanur Putar (Klin) ........................................................................ 25
3.1.4.8 Proses Pendinginan Clinker (Cooler) .......................................... 25
3.1.4.9 Proses Penggilingan Akhir (Finish Mill) ..................................... 26
3.1.4.10 Proses Pengantongan (Bag) & Bulk Semen ............................... 26
3.1.5 Pasir .......................................................................................................... 26
3.1.5.1 Pengujian Pasir Sebagai Bahan Bangunan................................... 27
3.1.5.2 Jenis Pasir..................................................................................... 27
3.1.5.1.1 Pasir Beton .................................................................... 27
3. 1.5.1.2 Pasir Pasang ................................................................. 27
3. 1.5.1.3 Pasir Elod ..................................................................... 27
3. 1.5.1.4 Pasir Merah ................................................................. 27
3. 1.5.1.5 Pasir Silika ................................................................... 28
3.1.5.3 Sumber Pasir ................................................................................ 28
3.1.6 Pasir Mufaktur (M sand) ......................................................................... 28
3.2 Metode Analisa yang Dilakukan ........................................................................ 28
3.2.1 Aggregate Halus....................................................................................... 28
3.3 Alat dan Bahan ................................................................................................... 30
3.3.1 Alat Pelindung Diri .................................................................................. 30
3.3.2 Alat Kerja ................................................................................................. 32
3.3.3 Bahan Kerja ............................................................................................. 36
3.4 Proses Kerja ....................................................................................................... 38
3.4.1 Penimbangan ............................................................................................ 38
3.4.2 Analisa Berat Jenis dan Penyerapan Aggregate Halus ............................ 38
3.4.3 Pengujian Kadar Organik Aggregate Halus ............................................. 39
3.5 Diagram Alir Proses Kerja ................................................................................. 40
3.5.1 Proses Penimbangan ................................................................................ 40
3.5.2 Proses Mempersiapkan Material Uji ....................................................... 40
3.5.3 Proses Melakukan Uji SSD ..................................................................... 41

Laporan Hasil Kerja Industri – SMKN 1 Gunungputri vii

 3.5.4 Proses Analisa Berat Jenis dan Penyerapan Aggregate Halus ................ 41
3.5.5 Proses Pengecekan Kadar Organik .......................................................... 42
3.6 Data Pengamatan ................................................................................................ 43
3.6.1 Analisa Berat Jenis dan Penyerapan Aggregate Halus ............................ 43
3.6.2 Analisa Materail Aggregate Halus ........................................................... 45

Bab IV Penutup
4.1 Saran ................................................................................................................... 46
4.2 Kesimpulan ........................................................................................................ 46

Daftar Pustaka ............................................................................................................... 47

Lampiran ......................................................................................................................... 48

Laporan Hasil Kerja Industri – SMKN 1 Gunungputri viii

Daftar Tabel
Tabel 1. M sand ........................................................................................................ 28
Tabel 2. Data NaOH ................................................................................................. 37
Tabel 3. Data Pengamatan........................................................................................ 44
Tabel 4. Data Pengamatan Analisa Material Aggregate Halus ................................ 45

Laporan Hasil Kerja Industri – SMKN 1 Gunungputri ix

Daftar Gambar
Gambar 1. Logo Solusi Bangun Indonesia ................................................................ 3
Gambar 2. Logo Holcim ............................................................................................ 4
Gambar 3. Logo Lafarge Holcim ............................................................................... 4
Gambar 4. PT. Solusi Bangun Indonesia ................................................................... 6
Gambar 5. Komposisi Semen................................................................................... 16
Gambar 6. Batu Kapur ............................................................................................. 16
Gambar 7. Tanah Liat ............................................................................................. 17
Gambar 8. Pasir Silika.............................................................................................. 17
Gambar 9. Pasir Besi ............................................................................................... 18
Gambar 10. Gysum .................................................................................................. 18
Gambar 11. Fly Ash.................................................................................................. 19
Gambar 12. Cemen Kiln Dust .................................................................................. 20
Gambar 13. Proses Pembuatan Semen ..................................................................... 21
Gambar 14. Tambang Batu Kapur ........................................................................... 22
Gambar 15. Hammer Crusher .................................................................................. 22
Gambar 16. Raw Mill ............................................................................................... 24
Gambar 17. Blending Silo ........................................................................................ 24
Gambar 18. Preheater ............................................................................................... 25
Gambar 19. Clinker Silo .......................................................................................... 26
Gambar 20. Masker .................................................................................................. 30
Gambar 21. Sarung Tangan Karet ............................................................................ 31
Gambar 22. Sarung Tangan Tahan Panas ................................................................ 31
Gambar 23. Sepatu Safety ........................................................................................ 31
Gambar 24. Helmet Safety ....................................................................................... 32
Gambar 25. Baju Safety .......................................................................................... 32
Gambar 26. Wadah Penimbang ............................................................................... 32
Gambar 27. Piknometer ........................................................................................... 33

Laporan Hasil Kerja Industri – SMKN 1 Gunungputri x

 Gambar 28. Cetakan Kerucut dan Tamper ............................................................... 33
Gambar 29. Gelas Ukur Plastik................................................................................ 33
Gambar 30. Sendok ................................................................................................. 34
Gambar 31. Oven Lab .............................................................................................. 34
Gambar 32. Gelas Ukur............................................................................................ 34
Gambar 33. Pipet Tetes ............................................................................................ 35
Gambar 34. Neraca Digital ..................................................................................... 35
Gambar 35. Corong Plastik ...................................................................................... 35
Gambar 36. Color Tester Standard........................................................................... 36
Gambar 37. Ayakan ................................................................................................ 36
Gambar 38. Produk Dynamix .................................................................................. 48

Laporan Hasil Kerja Industri – SMKN 1 Gunungputri xi

Daftar Diagram
Diagram1. Struktur Organisasi PT. SBI................................................................... 11
Diagram 2. Struktur Research Center Department .................................................. 13
Diagram 3. Proses Penimbangan ............................................................................. 40
Diagram 4. Proses Mempersiapkan Material Uji ..................................................... 40
Diagram 5. Proses Melakukan Uji SSD ................................................................... 41
Diagram 6. Proses Analisa Berat Jenis dan Penerapan Aggregate Halus ................ 41
Diagram 7. Proses Pengecekan Kadar Organik ...................................................... 42

Laporan Hasil Kerja Industri – SMKN 1 Gunungputri xii