07weldcodewps2 140220033710 Phpapp02 PDF
07weldcodewps2 140220033710 Phpapp02 PDF
DEFINISI
n “Standard
Standard”” adalah kumpulan dokumen
dokumen-- dokumen berisikan
kode (codes), spesifikasi (specification), Saran aplikasi
(recommended practice), klasifikasi
klasifikasi,, dan petunjuk (guide)
yang telah dipersiapkan oleh suatu institusi organisasi dan di
sahkan (approved) sesuai dengan prosedur yang ada
(berlaku
berlaku).
).
n “Codes
Codes”” adalah suatu standard yang berisikan kondisi dan
persyaratan yang berhubungan dengan bidang khusus (a
particularly subject) dan mengindikasikan bahwa prosedur
yg digunakan telah sesuai dengan persyaratannya
persyaratannya.. Codes ini
HARUS diikuti (mandatory) karena menyangkut
kepentingan umum yang merefer kepada kebijakan otoritas
pemerintahan.. (Codes
pemerintahan (Codes is a body of laws arranged
systimatically for easy reference)
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DEFINISI
n “Specification
Specification”” (spesifikasi
spesifikasi)) adalah suatu
standard yang berisikan penjelasan yang rinci
dan akurat tentang persyaratan teknis dari
material, produk
produk,, sistim atau jasa
jasa..
n Contoh Kode :
– Structural Welding Code-
Code-Steel (AWS D1.1)
– Boiler & Pressure Vessel Code (ASME)
– Welded Pipeline & Vessel (API)
n Contoh Specification :
– Filler Metal Specification (AWS A5.X)
– Material & Consumable of Welding (ASME sec. IIC)
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Welding Code – Steel (AWS D.1.1)
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4
ASME STANDARD
API - STANDARD
n API 1104, Standard for Welding Pipeline
and Related Facilities
n API 620, Recommended Rules for Design
and Construction of Large Welded Low-
Low-
Pressure Storage Tanks
n API 650, Standard for Welded Steel Tank
for Oil Storage
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Persyaratan Dasar dalam Menentukan
Kualitas dalam Pengelasan
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ASME Standard untuk Welding
Examination
Examinationand
and Welding
WeldingPersonnel
Personnel
Testing
Testing And Welding
Quality of And Welding
••ASME Procedure
ASME VV Welds Procedure
••ASME
ASMEIX
IX
Welding
WeldingMaterial
Material
••ASME
ASMEIIIICC
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European Standard For Welding
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PROSEDUR LAS - EN 288
n EN 288 - 1 . General rules fusion welding.
n EN 288 - 2. WPS for Arc Welding
n EN 288 - 3. Welding procedure test for Arc welding of
steel.
n EN 288 - 4. Welding Procedure Test for Arc welding
of Aluminum and It’
It’ s alloys
n EN 288 - 5. Approval by using approved welding
consumables for arc welding
n EN 288 - 6. Approval related to previous experience
n EN 288 - 7. Approval by a standard welding procedure
for arc welding
n EN 288 - 8. Approval by a pre-
pre-production welding test.
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Table 1 Examples of application codes and standards and related welding procedure and welder approval standards
Welding Standard
Application
Application Procedure Welder
code/standard
approval approval
Pressure BS 5500 BS EN 288 BS EN 287
ASME VIII ASME IX ASME IX
Vessels
Process BS 2633 BS EN 288 (Part 3) BS EN 287 (Part 1)
BS 4677 BS EN 288 (Part 4) BS EN 287 (Part 2)
Pipe-work ANSI/ASME B311 ASME IX ASME IX
ANSI/ASME ASME IX ASME IX
B31.3 BS EN 288 (Part 3) BS 4872/BS EN 287
BS 2971 (if required)
Structural AWS D1.1 AWS D1.1 AWS D1.1
AWS D1.2 AWS D1.2 AWS D1.2
Fabrication BS 5135 BS EN 288 (Part 3) BS EN 287
BS 8118 BS EN 288 (Part 4) BS EN 287
BS 4872
Storage BS 2654 BS EN 288 (Parts 3 & 4) BS EN 287
BS 2594 BS EN 288 (Parts 3 & 4) BS EN 287
Tanks API 620/650 ASME IX ASME IX
Why a WPS
A weld cannot be checked to the full extent !
strength, ductility and corrosion resistance can
only be checked by destructive techniques.
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Why a WPS
reproducable
What is a WPS ?
The welding procedure is somewhat
analogous to a cook's recipe.
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What is a WPS ?
According to QW-100.1 ASME Sec IX.
Welding Procedure Specification (WPS).
WPS is a written document that provides direction to the
welder or welding operator for making production welds
in accordance with Code requirements.
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What is Variales in WPS ?
1. Essential Variable :
QW-401.1 Essential Variable (Procedure).
A change in a welding condition which will affect the
mechanical properties (other than notch toughness) of the
weldment (for example, change in P-Number, welding
process, filler metal, electrode, preheat or postweld heat
treatment, etc.).
QW-401.2 Essential Variable (Performance).
A change in a welding condition which will affect the
ability of a welder to deposit sound weld metal (such as a
change in welding process, deletion of backing, electrode,
F-Number, technique, etc.).
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What is Variales in WPS ?
3. Nonessential Variable :
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ASME SECTION IX MATERIAL GROUPING P-NUMBERS
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P No. EN-288 Base Metal
Carbon Manganese Steels, 4 Sub Groups
Group 1 up to approx 65 ksi
1 1 Group 2 Approx 70ksi
Group 3 Approx 80ksi
Group 4 Special (e.g. SA-724 gr. A, B, C)
2 - Not Used
ASME & EN 3 4 3 Sub Groups:- Typically half moly and half chrome half moly
4 5 2 Sub Groups:- Typically one and a quarter chrome half moly
ASME F Numbers
F No. General Description
1 Heavy rutile coated iron powder electrodes :- A5.1 : E7024
2 Most Rutile consumables such as :- A5.1 : E6013
3 Cellulosic electrodes such as :- A5.1 : E6011
4 Basic coated electrodes such as : A5.1 : E7016 and E7018
5 High alloy austenitic stainless steel and duplex :- A5.4 : E316L-16
6 Any steel solid or cored wire (with flux or metal)
2X Aluminium and its alloys
3X Copper and its alloys
4X Nickel alloys
5X Titanium
6X Zirconium
7X Hard Facing Overlay
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ASME Welding Positions
Note the welding progression, (vertically upwards or downwards), must always be stated and it is an essential variable for
both procedures and performance qualifications.
Welding Positions For Groove welds:-
Welding Position Test Position ISO and EN
Flat 1G PA
Horizontal 2G PC
Vertical Upwards Progression 3G PF
Vertical Downwards Progression 3G PG
Overhead 4G PE
Pipe Fixed Horizontal 5G PF
Pipe Fixed @ 45 degrees Upwards 6G HL045
Pipe Fixed @ 45 degrees Downwards 6G JL045
Welding Positions For Fillet welds:-
Welding Position Test Position ISO and EN
Flat (Weld flat joint at 45 degrees) 1F PA
Horizontal 2F PB
Horizontal Rotated 2FR PB
Vertical Upwards Progression 3F PF
Vertical Downwards Progression 3F PG
Overhead 4F PD
Pipe Fixed Horizontal 5F PF
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ASME
WELDING
POSITION
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WELD
POSITION
EN-287
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CONTOH TAHAPAN PROSES
PENGELASAN PIPA
.
. Operation
WELDING AND JOINING
Operation
Project Eng
Requirement
Requirement
Material
Material
Science Selection
Selection
WPQR
WPQR
Welding
Eng
Technology WPS
WPS
Manufac
Fabrication
turer
Fabrication
of
of Pipes
Pipes
Standard
Wel
der
Welding
Welding Application
Application
Welding
Inspect
Inspection
Inspection
WELDING PROCEDURES
WPQR AND WPS
WELDING AND JOINING
n Dokumentasi (Record)
Ä Detail mengenai prosedur harus didokumentasi (record) yang berisi
hasil lengkap tentang “procedure qualification test”.
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ISI WELDING PROSEDUR
WPQR AND WPS
1 = Rott pass
3/8 to 5/8 in 2
2
1
2 = Cover pass
3 1 = Root pass
5/8 to 7/8 in 3
2
1 2 = Hott pass
3 = Cover pass
4 1 = Root pass
2 = Hott pass
3
7/8 to 1 1/8 4 2
1
3 = Filler pass
in
4 = Cover pass
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PIPE WELDING PROCEDURES
TYPE OF PASS
WELDING AND JOINING
.
Filler Pass Cover Pass
3/16 Electrode 3/16 Electrode
180 - 190 A DC + 160 - 190 A DC +
Base Metal
.
WELDING AND JOINING
Travel Speed,
Layer Cm/Minute
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PIPE WELDING PROCEDURES
FILLER METAL
.
WELDING AND JOINING
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PIPE WELDING PROCEDURES
PRE HEATING AND STRESS RELIEFING
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PIPE WELDING INSPECTION
BASIC CONCEPT
WELDING AND JOINING
Preparation
Preparation
Radiographic
Radiographic
Test
Test
Interpretation
Interpretation
and
andEvaluation
Evaluation
Acceptance
Acceptance
Yes No
Welding
Weldingis
isPerfect
Perfect Repair
Repair
Terima Kasih
.
WELDING AND JOINING
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