PROGRAM PENDIDIKAN VOKASI SMK

KUALIFIKASI LAS

oleh
oleh ::
Sigit
Sigit Budi
Budi Raharjo,
Raharjo, ST
ST
@2019
@2019
 Biodata
SIGIT BUDI RAHARJO, ST
PT PAL INDONESIA (PERSERO)
-Quality Assurance / Quality Control
-Welding Specialist
Residence:
Jalan Teratai, Graha Sedati Mas Blok H/24, Buncitan, Sedati, Sidoarjo Email. arganiku@ymail.com
Telpon. 082234421091 / 08553237466

Bachelor of Industrial Engineering, Univ. WR. Supratman , Surabaya 2004

Certificate :
 ASESOR KOMPETENSI BNSP #2018
 INTERNATIONAL WELDING ENGINEER, IIW scheme, B4T BANDUNG #2017
 WELDING INSPECTOR PPNS & BNSP, PPNS Surabaya #2014
 NDT ASNT Lv.2 Radiography Film Interpreter, NDE Centre ITS #2013
 Associate WELDING ENGINEER, JWES scheme #2007
 BASIC SEA SURVIVAL TRAINING, H2S Safety Training OPHITO
 WELDER CERTIFICATE (Disnaker, MIGAS, BKI, LR, BV, NK etc)
 KUALIFIKASI LAS

 PROCEDURE WPS

 PERFORMANCE WELDER
Kegagalan konstruksi
Qualified
WELDING
is
M O N E Y
WELDING PROCEDURE
SPECIFICATION
( WPS )
 WELDING PROCEDURE SPECIFICATION
( WPS )
DEFINISI :
WPS ( Welding Procedure Specification ) adalah dokumen
tertulis prosedur las yang berisi variable parameter
las yang dibuat sebagai acuan welder/welding operator
dalam membuat sambungan las konstruksi sesuai dengan
yang disyaratkan oleh standar dan code.
PQR (Procedure Qualification Record) adalah catatan /
rekaman hasil kualifikasi prosedur pengelasan sejak
awal pengelasan hingga hasil uji NDT/DT beserta data
pendukung sesuai dengan persyaratan codes, rules dan
standard konstruksi lainnya
DEFINISI :
• Welder Performance Qualification (WPQ ) :
Kualifikasi performansi juru las untuk menentukan
kemampuan tukang las dalam menghasilkan
sambungan las yang mulus ( Sound Weld ).

• Welding Procedure Qualification Test (WPQT) :

Proposal dokumen rencana pelaksanan kualifikasi
pada WPS untuk mendapatkan properties hasil
las- lasan yang sesuai dalam aplikasi di Konstruksi
 VARIABEL-VARIABEL
• Essensial Variable ( Procedure ) : Variabel
parameter las yang jika terjadi perubahan akan
mempengaruhi sifat-sifat mekanis sambungan las yang
sudah diatur dalam kualifikasi WPS sesuai persyaratan.
• Essensial Variable ( Performance ) : Variabel las
yang jika terjadi perubahan kondisi akan
mempengaruhi kemampuan juru las untuk
menghasilkan hasil las yang mulus ( sound weld
metal ), seperti perubahan proses las, filler metal,
technique dan lain-lain
 VARIABEL-VARIABEL
• Non Essensial Variable : perubahanya tidak
berpengaruh pada sifat mekanis dan tidak
mempengaruhi juru las untuk menghasilkan
las-lasan yang mulus.

• Supplementary Essensial Variable :Pengaruh

sambungan las karena adanya impact test
(variable akan menjadi essensial jika impact
disyaratkan dalam produk).
 ISI (CONTENT)

WPS berisi semua variable ( essential, non

essential dan supplementary essential )
yang digunakan dalam proses pengelasan
dan harus mengacu pada Procedure
Qualification Record (PQR).
 Welding Procedure Specification
Contents of WPS

* Base metal ( Thickness, Diameter, P No.,ASTM )

* Filler Metal ( AWS Spec., SFA, DIN, JIS )
* Weld Deposit (1.6 ~ 12 mm, 3 mm ~ Unlimited )
* Welding Position ( 6G, 1G, 3G, All )
* Preheat & Interpass Temperature ( …… °F / …….°C )
* Gas ( shielding, backing )
* Electrical Characteristic ( AC, DCEP, DCEN,Voltage,
Ampere, Travel speed )
* Technique
* Post Weld Heat Treatment ( …… °F / …….°C )

ASME ( The American Society of Mechanical Engineers)

 PROCEDURE QUALIFICATION RECORD

 PQR harus di-certified oleh manfacturer atau

contractor yang bersangkutan

 PQR tidak boleh digunakan untuk perusahaan

lain / subcontractor

 PQR yang digunakan untuk mensupport WPSs

harus tersedia, direview Authorized Inspector

ASME ( The American Society of Mechanical Engineers)

PROCEDURE QUALIFICATION
RECORD
Contents of PQR
* Base metal ( Thickness, Diameter, P No.,ASTM )
* Filler Metal ( AWS Spec., SFA, DIN, JIS )
* Welding Position ( 6G, 1G, 3G )
* Reference WPS Preliminary
* Preheat & Interpass Temperature ( …… °F…….°C )
* Electrical Characteristic ( AC, DCEP, DCEN,
Voltage, Ampere, Travel speed )

ASME ( The American Society of Mechanical Engineers)

PROCEDURE QUALIFICATION RECORD

Contents of PQR
* Gas ( shielding, backing )
* Material Identification
* Code / standard (ASME, AWS, JIS, DIN, CWB )
* Post Weld Heat Treatment ( …… °F / …….°C )
* Mechanical Test (Tensile, Fracture,Impact,Hardness)
* Metalography ( Macro, Micro etching )
* Witness (WE, Migas, Depnakertrans, CWB, Owner)

ASME ( The American Society of Mechanical Engineers)

 PROSEDUR PENGELASAN
PROSEDUR BENAR HASIL MEMUASKAN

PROSEDUR YANG BAGAIMANA ?

CODE
 Langkah Pembuatan
Welding Procedure Specification

DRAWING Material pWPS

DT / Mech.Test Welding Test Coupon

Productions

PQR WPS
WPQT

ASME ( The American Society of Mechanical Engineers)

 Langkah-langkah menurut
ISO 15614-1 : 2004 ( E )
Non Destructive
Test
pWPS Test Coupon NDT/DT  Visual
 PT or MT
 RT
Destructive Test
 Tensile Test
 Bending Test
 Hardness Test
Welding Procedure
 Impact Test
WPS Approval Test  Macro Test
Certification

Note : Semua pengelasan dan pengujian dari test pieces

tersebut harus melalui witness oleh Examiner or
Examining Body
Hubungan antara Design, Material dan Processing

Design
Service Conditions
Function
Cost

Materials Processing
Properties Availability Equipment Selection
Influence on Properties
Cost Cost
 YANG HARUS DIPERHATIKAN

 Seleksi Material harus sesuai

 Proses pengelasan
 Pemilihan Filler Metal
 Desain Sambungan
 Perlakuan Panas ( Heat treatment )
 Urutan Pengelasan ( Welding Squence )
 THE 3 FACTOR OF A WELDING OPERATION

 BASE METAL - Thickness

- Properties
Jointly Provide :
 WELDING CONSUMABLE - Heat Input (kj/mm)
- Filler Metal + Flux - Weld Metal Deposit
 WELDING PROCESS - Weld Area Protection
Against Ambient
Atmosphere (O,N of air )
 MAIN METALURGICAL PHENOMENA IN WELDING

 WELDINGPROCESS

– Melting
Process.
– Metallurgical
Process.
– Crystalization
Process.
The 3 Main Zone on
macrographic Cross
Section

 Weld Metal
 Fusion line
 HAZ or Fusion
Zone
 STANDARD & CODE
Standard
adalah spesifikasi teknis atau sesuatu
yang dibakukan termasuk tata cara dan metode
yang disusun berdasarkan konsensus semua
pihak yang terkait dengan memperhatikan
syarat-syarat keselamatan, keamanan,
kesehatan, lingkungan hidup, perkembangan
ilmu pengetahuan dan teknologi, serta
pengalaman, perkembangan masa kini dan masa
yang akan datang untuk memperoleh manfaat
yang sebesar-besarnya.
 Code

Sekumpulan Standart atau Seperangkat peraturan

yang harus di taati

Contoh :
 ASME BPVC, Dimana didalamnya ada aturan untuk
perlakuan panas pada logam setelah di las pada bejana
tekan yang berkaitan dengan jenis dan ketebalan
material.
 AWS D1.1, Aturan tentang structural welding Code-steel
Standard & code
 Pengelompokan
P Number.
Pengelompokan logam induk (Base Metal) yang digunakan untuk
pelaksanaan kualifikasi prosedure pengelasan. Penandaan ini pada
prinsipnya berdasarkan sifat mekanik atau karakteristik logam induk

F No :
Pengelompokan dari elektroda dan kawat las didasarkan terutama
atas karahteristik mampu guna yang secara fundamental
menentukan kemampuan juru las untuk membuat lasan yang
memuaskan dengan logam pengisi tertentu

A No :
Kualifikasi analisa logam lasan ferro untuk kualifikasi prosedur
(identifikasi komposisi kimia logam lasan)
WELDING DATA
WELDING DATA
 Material
* Base Metal

* Welding Process – Filler metal

Base Metal
* Carbon Steel
* Alloy Steel
* Aluminum & Alloy
* Stainless Steel
* Copper
* etc
 Base Metal
ASME Material ------------- P No.

ASME ( The American Society of Mechanical Engineers)

Welding Process
 Welding Process
* SMAW ( Shielded Metal Arc Welding )
* GTAW ( Gas Tungsten Arc Welding )
* GMAW ( Gas Metal Arc Welding )
* FCAW ( Flux Cored Arc Welding )
* SAW ( Submerged Arc Welding )
* Dan lain lain
 Welding Consumable

Electrode / Filler Metal

* SMAW -------------------- E
* GTAW -------------------- ER
* GMAW -------------------- ER
* FCAW -------------------- E
* SAW -------------------- ER or E
 Welding Consumable

SMAW

E7018

Flux / Solutan

Welding Position

Min. Tensile Strength ( ksi )

SMAW Electrode
 Welding Consumable

GTAW
ER 7 0 S - 6

Chemical Composition

Solid Wire

Min. Tensile Strength ( ksi )

TIG Rod
 Welding Consumable

FCAW
E 71T-1
Classification / Group

Flux Cored Wire

Welding Position

Min. Tensile Strength ( ksi )

FCAW Wire
 Welding Consumable

P No. 1 :

SMAW : E7016, E7018, E7018-1

GTAW : ER70S-6, ER70S-2, ER70S-4
GMAW : ER70S-4, ER70S-6
FCAW : E70T-1, E71T-1
SAW : ER70S-3, ER70S-4, EA2

ASME ( The American Society of Mechanical Engineers)

 Welding Consumable

P No. 4 :

SMAW : E8018-B2, E8018-B2L

GTAW : ER80S-B2
GMAW : ER80S-B2
FCAW : E80T-1B2, E81T-1B2
SAW : EB2

ASME ( The American Society of Mechanical Engineers)

 Welding Consumable

P No. 5A :

SMAW : E9018-B3
GTAW : ER90S-B3, ER80S-B2L
GMAW : -
FCAW : E91T-1B3
SAW : EB3

ASME (The American Society of Mechanical Engineers)

 Welding Consumable

P No. 5B :

SMAW : E9015-B9
GTAW : ER90S-B9
GMAW : -
FCAW : -
SAW : ER90S-B9

ASME ( The American Society of Mechanical Engineers)

WELDING POSITION
WELDING POSITION
Pipa dengan pipa sambungan groove
 Preheat ( Pemanasan Awal )
 Adalah pemberian panas yang
dilakukan pada saat sebelum
dilaksanakan pengelasan,
minimum temperatur preheat
ditentukan oleh Code / Standart

 Pengukuran temperatur dengan

Crayon, Termocouple dll
 Preheat ( Pemanasan Awal )

Tujuan
 Mengurangi kecepatan pendinginan
pada base metal, HAZ, dan weld metal
( Keras, keuletan kurang )

 Mengurangi tegangan pengkerutan

di dalam weld metal dan sekitarnya

 Menghindari Crack pada HAZ dan

Weld Metal
 Interpass Temperatur
 Adalah temperatur yang diukur pada
saat akan melanjutkan pengelasan
berikutnya

 Tinggi temperatur paling rendah harus

sama dengan temperatur preheat

 Interpass temperatur diukur nilai

maksimum preheat
 Maintain Preheat Temperatur

 Adalah pemberian panas pada base metal pada

temperatur tertentu sampai proses pengelasan
selesai.

 Bila pengelasan harus berhenti MPT harus tetap

dilakukan

 Tinggi temperatur ditentukan oleh Code

atau Customer / Clien
 Post Weld Heat Treatment

 Adalah pemberian panas pada base

metal setelah pengelasan selesai pada
kurun waktu tertentu dan pada
temperatur tertentu ( sesuai Code )

 Temperatur pemanasan dan

pendinginan direkam dengan Chart
Recorder
 Post Weld Heat Treatment

 Tujuan PWHT :

* Mengurangi Tegangan Sisa (Stress relief)

* Mengurangi Kekerasan
* Distorsi Dll
 Post Weld Heat Treatment
Material ASME I ASME B31.1 LOWER CRITICAL
P No. ( Table PW.39 ) ( Table 132 ) ASME B 31.1
Minimum (Table 129.3.2)Maximum

P-1 5930C 6000C to 650 0C 7250C

( 11000F ) ( 11000F to 12000F) (13400F)

P-3 5930C 6000C to 650 0C 7300C

( 11000F ) ( 11000F to 12000F) (13500F)

P-4 Group-1 6490C 7000C to 750 0C 7450C

( 12000F ) ( 13000F to 13750F) (13750F)

P-4 Group-2 7750C

(14300F)

P-5A 6770C 7000C to 760 0C 8050C

( 12500F ) ( 13000F to 14000F) (14800F)
Normalizing for
Code Case 2199

P-5B Group-1 6770C 7000C to 760 0C 8200C

( 12500F ) ( 13000F to 14000F) (15050F)

P-5B Group-2 7040C (7000C to 760 0C)

0
( 1300 F) ( 13000F to 14000F)

P-8/304H None None

P-8/347H None None

PROCEDURE QUALIFICATION RECORD
PROCEDURE QUALIFICATION RECORD
PROCEDURE QUALIFICATION RECORD
PROCEDURE QUALIFICATION RECORD
PROCEDURE QUALIFICATION RECORD
RANGE KUALIFIKASI WELDER
 ARTICLE - I
TYPE AND PURPOSES OF TESTS AND
EXAMINATIONS

Mechanical Tests
* Tension tests
* Guide-Bend Tests
* Fillet Tests ( Fracture & Macro/Micro Tests)
* Notch-Toughness Tests
* Stud-Weld Tests

ASME (The American Society of Mechanical Engineers)

WELDING DATA
WELDING DATA
WELDING DATA
WELDING DATA
WELDING DATA
WELDING DATA
WELDING DATA
WELDING DATA
WELDING DATA
Test Piece
Tensile Test
Bend Test

Side Bend
TYPE AND PURPOSES OF TESTS AND EXAMINATIONS
Mechanical Tests
Acceptance criteria - Tension Tests
QW153.1 Tensile Strength. Minimum Specified Tensile, “ ksi “ Specimen shall have a
tensile strength not less than :

(c) the minimum specified tensile strength of the weld metal when the
applicable Section provides for the use of weld metal having lower
room temperature strength than the base metal;

(d) if the specimen breaks in the base metal outside of the weld or weld
interface, the test shall be accepted as meeting the requirements,
provided the strength is not more than 5% below the minimum
specified tensile strength of the base metal.

ASME ( The American Society of Mechanical Engineers)

 TYPE AND PURPOSES OF TESTS AND EXAMINATIONS
Mechanical Tests
Acceptance criteria - Tension Tests
QW153.1 Tensile Strength. Minimum Specified Tensile, “ ksi “
Specimens shall have a tensile strength not less than :

(e) the specified minimum tensile strength is for full thickness

pecimens including cladding for Aluminum Alclad materials
(P-No. 21 through P-No. 23) less than 1⁄2 in. (13 mm).
For Aluminum Alclad materials 1⁄2 in. (13 mm) and greater, the
specified minimum tensile strength is for both full thickness
specimens that include cladding and specimens taken from the
core.

ASME ( The American Society of Mechanical Engineers)

 TYPE AND PURPOSES OF TESTS AND EXAMINATIONS

Mechanical Tests
QW-163 Acceptance criteria - Bend Tests

The weld and heat-affected zone of a transverse weld bend

specimen shall be completely within the bent portion of the
specimen after testing

•The guide-bend specimen shall have no open

discontinuity in the weld or heat-affected zone
exceeding 1/8 in(3 mm) (any direction).
For corrosion-resistant 1/16 in (1.6 mm).
For Cladding 1/8 in (3.2 mm)

ASME (The American Society of Mechanical Engineers)

 TYPE AND PURPOSES OF TESTS AND EXAMINATIONS
Mechanical Tests
QW-153 Acceptance Criteria — Tension Tests
QW-153.1 Tensile Strength.
Minimum values for procedure
qualification are provided under the column heading
“Minimum Specified Tensile, ksi” of table QW/QB-422.
In order to pass the tension test, the specimen shall have
a tensile strength that is not less than :

(a) the minimum specified tensile strength of the base metal; or

(b) the minimum specified tensile strength of the weaker
of the two, if base metals of different minimum tensile strengths
are used

ASME ( The American Society of Mechanical Engineers)

 REPORT ON TEST RESULT
No. 60 /K12/PJP/LL/2009
Date : May 20, 2009
Manufactured for : PT. REZA
Specimen : PQR xx xxx - SMAW - 003
Material : PLATE SA 387-22 THICK. 12.5 mm
Welder/Process/Position : JANADI (K-005) / SMAW / 2G
Reference : ASME SECT. IX 2009 EDITION

Thickness Width Gauge Length Area Gauge Length

L0 L1

Units mm mm mm mm2 mm
1T1 12.10 20.14 51.90 243.82 56.35
1T2 12.14 20.09 51.95 244.18 56.80
Yield_Forc Yield_Stres Max_Force Max_Stres Elongation Re. of Area
Name e s s

Units kN MPa kN MPa % %

1T1 101.50 416.27 140.66 576.90 8.57 -

Comment
1T2: Break at97.86
BASE METAL (T1 & T2) 138.98
400.76 569.15 9.34 -
160 160

140 Max 140 Max

120 120

100 YP 100 YP
Force(kN)

Force(kN)

80 80

60 60

40 40

20 20

0 0
0 3 6 9 12 15 18 21 24 27 30 0 3 6 9 12 15 18 21 24 27 30
Stroke(mm) Stroke(mm)
 Welding Procedure Specification
REZA & Co
WELDING PROCEDURE SPECIFICATION.
WPS No. GTAW – 001

Welding Process : GTAW Supporting PQR No. : REZ - GTAW - 001 Rev. : 00

Joint :
Joint design : Groove & Fillet Backing : Yes (if required) Retainers : None
Base Metal :
P No. 5A to P No. 5A Thickness range : Groove : 1.58 – 10.0 mm Fillet : All
Pipe Dia. Range : Groove : All Fillet : All
Other : No pass shall be greater than : 12.7 mm

Filler Metal :
AWS Class : ER 90S-B3 (solid wire) SFA-5.28 F/A- No. : 6/4

Deposited Weld Metals :

Thickness Groove : Max 10.0 mm Fillet : Max. throat 12.7 mm
Position :

H
Groove : All Fillet : All Welding Progression : Uphill only
Preheat :

O
Preheat temp : Min. 300ºF (149ºC) Interpass Temp. (max) : 600ºF (315.5ºC )

T
Post Weld Heat Treatment :

N
Temp. Range : None Time Range : - Other : -

CO
Gas :
Shielding gas : Argon Percent Composition : 99.98% Flow rate : 9 ~ 15 L/min.
Backing gas : Argon Percent Composition : 99.98% Flow rate : 6 ~ 9 L/min. ( If Req. )

Electrical Characteristics :
Current : DCEN Ampere Range & Voltage Range : See below
Tungsten Electrode size / Type : Ø 2.4 mm / EWTh-2

Technique:
Weaving : String & weave Multiple pass Single Electrode
Orifice / Gas Size : No. 6.5, 8 or 9 mm
Initial & Interpass Cleaning : Brushing or Grinding

Weld Process Filler Current Voltage Travel

Layer Class Dia. Polarity Ampere (volt) (mm/min)
(mm) (ampere)

All GTAW ER90S-B3 2.4 DCEN 90 – 150 17 - 25 40 - 85

GTAW ER90S-B3 3.2 DCEN 100 – 200 20 – 30 45 - 90

Reza Soegijarto May 12, 2004 QA Manager

Name Date Title
PROCEDURE QUALIFICATION RECORD
REZA & Co
PROCEDURE QUALIFICATION RECORD
PQR No : REZ - GTAW - 001
WPS No : GTAW - 001

Welding Process : GTAW Types : Manual

BASE METAL GAS
Material : SA-213 T22 to SA-213 T22 Shield. : Ar 99.98% Flow rate : 9 L/min.
P-No. : P – No.5 A to P- No.5A Backing : N.A
Thickness / Dia. : 5.0 mm / Ø 2 Inch
VISUAL INSPECTION
FILLER METAL Appearance : Acceptable
Filler metal SFA Spec. : SFA 5.28 Undercut : -
Filler metal classification : ER90S-B3 Porosity : -
F-No. / A-No. : 6/4 Other : -
Size of Filler Metal : Ø 2.4 mm

H O
GROOVE WELD TEST RESULT
POSITION Reduction section tension test :
Position of groove : 6G Tensile strength Kgf/mm² :
Welding progression : Uphill

NT
1. 61.43
2. 62.80
PREHEAT
Preheat temperature : 300ºF Guided Bend test :
Interpass temperature : 600ºF 1. Face Bend – Good 1. Root Bend - Good
2. Face Bend – Good 2. Root Bend - Good
POST WELD HEAT TREATMENT

CO
Temperature / Time : N.A Radiographic or Ultrasonic examination : N.A

ELECTRICAL CHARACTERISTIC FILLET WELD TEST RESULT

Welding Current : DC 1. Macro etch : -
Polarity : EN 2. Fracture :-
Amps. / Volts : See below

TECHNIQUE Welder’s Name : HADI

Travel Speed : See below
String or Weave Bead : Both Test Conducted By :
Single or multiple pass : Multiple Lab. Politeknik Perkapalan ITS SURABAYA
Single or multiple Electrodes : Single Report No : 67/N.13/2/PM/2004

Joints Detail Pass Rod Dia. Amp. Voltage Speed

70º (mm) (ampere) (volt) (mm/min)
1 ER 90S-B3 3.2 70 -79 18 57 (Test Coupon I)
2 ER 90S-B3 3.2 80 - 87 20 61
3 ER 90S-B3 3.2 90 - 100 22 56
2 mm 5.0 mm
1 ER 90S-B3 3.2 90 - 100 22 56 (Test Coupon II)
2 ER 90S-B3 3.2 90 - 100 22 56
2 mm 3 ER 90S-B3 3.2 90 - 100 22 56

We certify that the statements in this record are correct and that the test welds were prepared,
welded and tested in accordance with requirements of section IX of the ASME CODE 2001
edition

Manufacturer or contractor : PT REZA & Co

Date : May 12 , 2004

Reza Soegijarto QA Manager

Name Title
REZA & Co REZA & Co
WELDING PROCEDURE SPECIFICATION. PROCEDURE QUALIFICATION RECORD
WPS No. GTAW – 001 PQR No : REZ - GTAW - 001
WPS No : GTAW - 001

Welding Process : GTAW Supporting PQR No. : REZ - GTAW - 001 Rev. : 00 Welding Process : GTAW Types : Manual
BASE METAL GAS
Joint : Material : SA-213 T22 to SA-213 T22 Shield. : Ar 99.98% Flow rate : 9 L/min.
Joint design : Groove & Fillet Backing : Yes (if required) Retainers : None P-No. : P – No.5 A to P- No.5A Backing : N.A
Base Metal : Thickness / Dia. : 5.0 mm / Ø 2 Inch
P No. 5A to P No. 5A Thickness range : Groove : 1.58 – 10.0 mm Fillet : All VISUAL INSPECTION
Pipe Dia. Range : Groove : All Fillet : All FILLER METAL Appearance : Acceptable
Other : No pass shall be greater than : 12.7 mm Filler metal SFA Spec. : SFA 5.28 Undercut : -
Filler metal classification : ER90S-B3 Porosity : -
Filler Metal : F-No. / A-No. : 6/4 Other : -
AWS Class : ER 90S-B3 (solid wire) SFA-5.28 F/A- No. : 6/4 Size of Filler Metal : Ø 2.4 mm
GROOVE WELD TEST RESULT
Deposited Weld Metals : POSITION Reduction section tension test :
Thickness Groove : Max 10.0 mm Fillet : Max. throat 12.7 mm Position of groove : 6G Tensile strength Kgf/mm² :
Position : Welding progression : Uphill 1. 61.43
Groove : All Fillet : All Welding Progression : Uphill only 2. 62.80
Preheat : PREHEAT
Preheat temp : Min. 300ºF (149ºC) Interpass Temp. (max) : 600ºF (315.5ºC ) Preheat temperature : 300ºF Guided Bend test :
Post Weld Heat Treatment : Interpass temperature : 600ºF 1. Face Bend – Good 1. Root Bend - Good
Temp. Range : None Time Range : - Other : - 2. Face Bend – Good 2. Root Bend - Good
POST WELD HEAT TREATMENT
Gas : Temperature / Time : N.A Radiographic or Ultrasonic examination : N.A
Shielding gas : Argon Percent Composition : 99.98% Flow rate : 9 ~ 15 L/min.
Backing gas : Argon Percent Composition : 99.98% Flow rate : 6 ~ 9 L/min. ( If Req. ) ELECTRICAL CHARACTERISTIC FILLET WELD TEST RESULT
Welding Current : DC 1. Macro etch : -
Electrical Characteristics : Polarity : EN 2. Fracture :-
Current : DCEN Ampere Range & Voltage Range : See below Amps. / Volts : See below
Tungsten Electrode size / Type : Ø 2.4 mm / EWTh-2
TECHNIQUE Welder’s Name : HADI
Technique: Travel Speed : See below
Weaving : String & weave Multiple pass Single Electrode String or Weave Bead : Both Test Conducted By :
Orifice / Gas Size : No. 6.5, 8 or 9 mm Single or multiple pass : Multiple Lab. Politeknik Perkapalan ITS SURABAYA
Initial & Interpass Cleaning : Brushing or Grinding Single or multiple Electrodes : Single Report No : 67/N.13/2/PM/2004
Weld Process Filler Current Voltage Travel
Joints Detail Pass Rod Dia. Amp. Voltage Speed
Layer Class Dia. Polarity Ampere (volt) (mm/min) 70º (mm) (ampere) (volt) (mm/min)
(mm) (ampere)
1 ER 90S-B3 3.2 70 -79 18 57 (Test Coupon I)
2 ER 90S-B3 3.2 80 - 87 20 61
All GTAW ER90S-B3 2.4 DCEN 90 – 150 17 - 25 40 - 85
3 ER 90S-B3 3.2 90 - 100 22 56
2 mm 5.0 mm
GTAW ER90S-B3 3.2 DCEN 100 – 200 20 – 30 45 - 90
1 ER 90S-B3 3.2 90 - 100 22 56 (Test Coupon II)
2 ER 90S-B3 3.2 90 - 100 22 56
2 mm 3 ER 90S-B3 3.2 90 - 100 22 56
Reza Soegijarto May 12, 2004 QA Manager
Name Date Title
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Contoh WPS