SESSION PLAN

BIDANG : PENGELASAN
KODE UNIT
KOMPETENSI
: JIP.WI02.004.01

JUDUL UNIT Memverifikasi Kualifikasi Juru Las dan

:
KOMPETENSI Operator Las

• Mereview sertifikat dan dokumen kualifikasi

juru Las.
ELEMEN KOMPETENSI : • Mereview sertifikat dan dokumen kualifikasi
Operator Las.
• Mengevaluasi laporan hasil uji Kualifikasi

PENYAJIAN KE : 7
WAKTU : 6 JP Teori 2 JP Praktek
 TUJUAN PEMBELAJARAN
• MAMPU MEMVERIFIKASI KUALFIKASI JURU
LAS / OPERATOR LAS
• MAMPU MENGEVALUASI HASIL UJI DARI
KUALIFIKASI JURU LAS / OPERATOR LAS
• MAMPU MENGAMATI APLIKASI JURU LAS /
OPERATOR LAS DALAM PROSES
PENGELASAN PRODUKSI
 PRE TEST
1. INFORMASI APA SAJA YANG TERDAPAT DALAM
KUALIFIKASI JURU LAS / OPERATOR ?
2. APA SAJA YANG HARUS DIPERHATIKAN DALAM
MEMVERIFIKASI KUALIFIKASI JURU LAS /
OPERATOR LAS ?
3. JELASKAN MENGAPA DOKUMEN KUALIFIKASI /
SERTIFIKAT JURU LAS / OPERATOR LAS PENTING
UNTUK FABRICATOR.
JIP.WI02.004.01
“Memverifikasi Kualifikasi Juru Las dan Operator Las”

Elemen Kompetensi Kriteria Unjuk Kerja

1. Mereview sertifikat 1.1 Sertifikat kualifikasi juru las dan dokumen uji
dan dokumen kualifikasi (test record) diperiksa.
kualifikasi juru Las. 1.2 Proses las, posisi las, bahan (pelat dan pipa),bahan
tambah dan diidentifikasi.
1.3 Disain sambungan las,pelat penyangga atau gas purging
(bila digunakan) diidentifikasi.
1.4 Suhu preheat, interpass, interpass cleaning dan
postheat treatment diidentifikasi.
1.5 Gambar skets disain sambungan las,urutan pengelasan,
diameter elektroda, arus las las, volttase, kecepatan las
diidentifikasi.
JIP.WI02.004.01  Lanjutan
“Memverifikasi Kualifikasi Juru Las dan Operator Las”

Elemen Kompetensi Kriteria Unjuk Kerja

2. Mereview sertifikat 2.1 Sertifikat kualifikasi operator las diperiksa.
dan dokumen 2.2 Proses las, posisi las, bahan dan bahan tambah
kualifikasi operator (pelat/pipa), ukuran tebal pelat/diameter pipa, bahan
las tambah (tipe dan spasifikasi), gas pelindung, tipe flux
yang digunakan diidentifikasi.
2.3 Disain sambungan las,pelat penyangga atau gas purging
(bila digunakan) diidentifikasi.
2.4 Suhu preheat, interpass, interpass cleaning dan
postheat treatment diidentifikasi.
2.5 Gambar skets disain sambungan las,urutan pengelasan,
diameter elektroda, arus las las, volttase, kecepatan las
diidentifikasi.
JIP.WI02.004.01  Lanjutan
“Memverifikasi Kualifikasi Juru Las dan Operator Las”

Elemen Kompetensi Kriteria Unjuk Kerja

3. Mereview sertifikat 3.1 Hasil uji DT & NDT dievaluasi.
dan dokumen 3.2 Standar kriteria kelulusan diterapkan.
kualifikasi operator 3.3 Batas-batas kualifikasi juru las dan operator las
las ditetapkan.
 APA ITU WPQ Certificate ?
This is from the American Welding Societies Document
“Standard Welding Terms and Definition”.
• Welder certification- Written verification that a welder has
produced welds meeting a prescribed standard of welder
performance.
• Welder performance qualification-The demonstration of a
welders or Welding Operators to produce welds meeting
prescribed standards
 Standard/Code  Certificate Statement
ASME Statement
We certify that the statements in this record are correct and that
the test coupons were prepared, welded, and tested in accordance
with the requirements of Section IX of the ASME BOILER AND
PRESSURE VESSEL CODE
AWS D1.1 Statement
We, the undersigned, certify that the statements in this record are
correct and that the test welds were prepared, welded, and tested
in accordance with the requirements of section 4 of AWS D1.1,
(2010) Structural Welding Code-Steel.
AWS “CERTIFIED Welder” form for AWS ATF: We certify that
the statements in this record are correct and the test welds were
prepared, welded and tested in accordance with the requirements
of: AWS D1.1- , AWS B2.1- Other:
 Standard/Code  Certificate Statement
Welder performance qualification The demonstration of a
welders or Welding Operators to produce welds meeting prescribed standards
The Welder Performance Qualification should be
administered, witnessed, documented, inspected and
tested in accordance with the applicable standard.
Welding performed by the “certified welder” does not
meet the requirements of the applicable code if all of the
requirements for the welding are not met. Materials,
inspections, welding procedures, acceptance criteria etc.
 One Final Thought
Welding is a developed skill that is not for everyone.
If you are looking to hire a welder, please take the time
and effort to see what they can do !
Do not rely on some piece of paper to let you know
what skills they have.
The ones that are any count will probably be glad to
take a test! Or at least run a few beads for you.
What is Essential Variable Performance
QW-401.2 Essential Variable (Performance).
A change in a welding condition which will affect
the ability of a welder to deposit sound weld
metal ( such as a change in welding process,
deletion of backing, electrode, F Number,
Technique, etc)
 Variable WPS ?
a. Perubahan proses las
b. Perubahan tebal
c. Perubahan diameter
d. Perubahan kawat las ( bahan pengisi )
e. Perubahan jenis gas pelindung
f. Perubahan arah pengelasan ( uphill ke downhill )
 WPQT FLOW CHART

WELDER PROJECT SPEC

RECORDING CODE
WELD
RUNSHEET Test Req, Welding
PARAMETER Machine

RUNNING MATERIAL
/ CUTTING
WPQT START
WELDING FIT-UP / ASSY LIST
TEST
RE-

MTO/BOM/LOM WELDING
DIA < . > PROCESS
T Min. Max. POSISITION

NDT/DT ASSESMENT

WORK
WPQ-R CERTIFICATE APP.
INSTRUCTION
FINISH
 WPQT PREPARATION  Certificate

• Before Welding 
– Client Specification ASME

• Test Requirement
– Standard Reference
– Engineering/Shop Drawing AWS
– MTO/BOM
• Specification /Grade of Base Metal (MTC)
• Size Of Material (T & Ø - Min. Max)
– Welding Process
• Welding Position API
 WPQT PREPARATION  Certificate

• During Welding
– Welding Machine/Transformer Verification
– Material Traceability
• Base Metal  Visual Check, MTC
• Welding Consumable  WCHP, MTC
– Wire/Electrode
– Flux, Gasses
– Fit Up Inspection
• Position
• Groove design
 WPQT PREPARATION  Certificate

• After Welding
– Non Destructive Test (NDT)
• Visual Inspection
• MT
• PT
• UT
• RT
– DT
• Bending Test
 WPQT PREPARATION  Certificate

Finalisasi WPQT
• Input data ke WPQT form berdasarkan hasil
rekaman  Certificate
• Pengesahan WPQT-Certificate
• Work instruksi / intruksi kerja terhadap
Welder/Welding Operator.

WPQ Certificate
 Basic
• Mampu mereview WPQ Certificate
berdasarkan:
– AWS  Structural (Non Tubular)
– ASME  Piping ( Tubular )
– API  Jalur Pipa ( Pipelines )
 WPQ Certificate-Content

• General Information
– Welder/Welding Operator Name & Stamp
– Date of Birth
– Company Name
– Specification And code
– WPS NO. as Reference
– Testing Date
 WPQ Certificate-Content
• Base Metal Information
– Specification and Grade
– Base metal type: Plate or Pipe
– Size: Thickness/Pipe Schedule and Diameter
 WPQ Certificate-Content
• Testing variable and qualification limit
RANGE QUALIFIED
Welding Actual
Variable Value AWS D1.1 ASME-IX API 1104
2015 2017 2016
Welding Process
Type: Manual.
Auto, Semi-Auto
Type of Weld
See Table 4.11 - -
Joint
Backing QW-402.4
(with/whitout)
Plate, Pipe Table QW-
(Diameter) 452.3
Base Metal P No QW 423
To P No.
 WPQ Certificate-Content Continue
• Testing variable and qualification limit
RANGE QUALIFIED
Welding Actual
Variable Value ASME-IX API 1104
AWS D1.1 2015
2017 2016
Filer Metal F-
QW 433
Number (s)
Deposit thickness
for each process Table QW-
Process 1 GTAW 452.1(b)
Process 2 SMAW
Table 4.10 Plate Table QW-
Position(s)
Table 9.13 Pipe 461.9 from
Groove / Fillet
QW-303.1
Vertical
progression
QW-405.2
(uphill or
downhill)
 WPQ Certificate-Content Continue
• Testing variable and qualification limit
RANGE QUALIFIED
Welding Actual
Variable Value AWS D1.1 ASME-IX API 1104
2015 2017 2016
Inert gas
Backing (GTAW, QW-408.8
PAW, GMAW)
Current
type/polarity
QW 409.4
(AC, DCEP,
DCEN)