TPJC-TQ1-WM-C6-391-002 - R0 Metode Kerja Struktur Beton Slab Blending Silo

EPC Tuban Jetty Upgrade and its Ancillary
Production & Transportation Facilities

Project
(EPC Tuban)
TITLE OF DOCUMENT:
METODE KERJA
untuk
STRUKTUR BETON SLAB BLENDING SILO
DOCUMENT NO.:
TPJC-TQ1-WM-C6-391-002
0 20 Peb 23 IFC
A 6 Peb 23 IFR Ilyasa NH
PREPARED REVIEWED APPROVED

REV. ISSUED DATE DESCRIPTION
CONTRACTOR
EPC Tuban Jetty Upgrade and its
Ancillary Production & Transportation
Facilities Project
(EPC Talavera)
Title Document No. TPJC-TQ1-WM-C6-391-001
METODE KERJA Revision 0
Untuk Issued Date 20 Peb 2023
STUKTUR BETON SLAB BLENDING SILO Page No 2 of 32
REVISION HISTORY
Date /
Revision Description of Changes
No item
A 6 Peb 2023 Issued for Review
0 20 Peb 2023 Issue for Construction
1.3.1-3 Pekerjaan berada pada area terbatas, perlu ijin kerja

khusus, gunakan blower untuk mengalirkan udara ke area
pekerjaan, dan pada opening masuk dari tangga harus
dijaga petugas “hole watcher”, pekerja yang masuk harus
menitipkan ID Badge pada petugas hole watcher.
1.3.2-6 PTW khusus untuk bekerja pada ruang terbatas.
2.3.4 Denah Steel hollow 40x80mm @200
2.3.6 Detail platform masuk opening ke dalam silo
2.3.7 Embeded, aeration pipe sleeve & Opening layout
2.4.1-1 Tenaga kerja tidak langsung
1.7 Supervisor perancah (by Zulin)
1.8 Hole watcher
3.1 Lembar perhitungan multiplex 12 mm
3.2 Lembar perhitungan rusuk bawah multiplex, hollow 40x80x2.3 mm

Facilities Project
(EPC Talavera)
DAFTAR ISI
1. UMUM 4
1.1 BATASAN PEKERJAAN ....................................................................................................................4

1.2 DEFINISI DAN ISTILAH .....................................................................................................................4
1.3 CATATAN KESELAMATAN ...............................................................................................................5
1.4 LOKASI PEKERJAAN ........................................................................................................................6
1.5 REFERENSI .......................................................................................................................................6
1.6 LINGKUP PEKERJAAN .....................................................................................................................7
1.7 JADWAL PEKERJAAN ......................................................................................................................8
2. PEKERJAAN STRUKTUR BETON LANTAI 10
2.1 FLOW CHART / ALUR KERJA ....................................................................................................... 10

2.2 PERSIAPAN PADA LOKASI PEKERJAAN .................................................................................... 11
2.3 DENAH & POTONGAN SHORING BEKISTING ............................................................................. 12
2.4 SUMBER DAYA .............................................................................................................................. 20
2.5 PASANG SHORING & BEKISTING ................................................................................................ 23
2.6 PASANG EMBEDDED & BESI TULANGAN ................................................................................... 23
2.7 PENGECORAN SLAB BETON. ...................................................................................................... 28
2.8 PEMBONGKARAN BEKISTING. .................................................................................................... 28
3. LAMPIRAN 30
3.1 LEMBAR PERHITUNGAN MULTIPLEX 12 MM ............................................................................. 30

3.2 LEMBAR PERHITUNGAN RUSUK BAWAH MULTIPLEX, HOLLOW 40X80X2.3 MM .................. 31
3.3 LEMBAR PERHITUNGAN SHORING, STEEL WALLER & TIMBER BEAM .................................. 32
Facilities Project
(EPC Talavera)
1. UMUM
1.1 Batasan pekerjaan
Metode kerja ini mencakup persyaratan umum “STRUKTUR BETON SLAB BLENDING
SILO” untuk Proyek EPC Talavera.
1.2 Definisi dan istilah

Para pihak yang terkait dalam pekerjaan ini
EMPLOYER : SBI - PT Solusi Bangun Indonesia, Tbk. (SEMEN INDONESIA

GROUP).
ENJINIR : PROSYS – PT Prosys Bangun Persada
KONTRAKTOR : HK - PT Hutama Karya (Persero), Tbk.
PEMASOK BETON : SBB - PT Solusi Bangun Beton / Varia Usaha Beton, batching Tuban.
REBAR & CONCRETING : ENERA – PT Enera Teknika Utama
SCAFOLDING : ZULIN - PT ZULIN Indonesia.
TOWER CRANE : RIMASA – PT Tanjung Prima Sentosa
Daftar definisi atau istilah dalam dokumen ini
Bathing plant : Tempat untuk memproduksi beton siap pakai.

Crane : Alat berat yang digunakan untuk angkat barang.
ITP : Inspection and Test Plan.
Embedded : Material yang akan ditanam pada beton, bisa ankur atau plate.
QA : Quality Assurance
QC : Quality Control
RMC : Ready Mix Concrete / Beton Siap Pakai.
Slump beton : Nilai kelecakan beton yang diukur dengan corong khusus dan nilai penurunan
bentuk beton diukur dengan satuan Cm.
TM : Truck Mixer (Truck untuk mengangkut beton segar dari Batching plant ke lokasi
pekerjaan)
TC : Tower Crane (Alat angkat yang berdiri menyerupai Menara)
Vibrator beton : Alat penggetar untuk memadatkan beton segar agar gelembung udara keluar.
Facilities Project
(EPC Talavera)
1.3 Catatan keselamatan

Sebelum melakukan pekerjaan, baca panduan atau metode kerja untuk keselamatan kita bersama.
Macam macam catatan keselamatan:
1.3.1 BAHAYA, Bila tidak diikuti maka bisa menyebabkan kematian atau luka parah atau fatal.
1. Pekerjaan berada pada beda ketinggian yang bisa menyebabkan pekerja jatuh atau
terperosok, pasang barikade pada area yang ada beda ketinggian, kalau tidak
memungkinkan maka pekerja wajib menggunakan full body hardness.
2. Ada pekerjaan di ketinggian yang berpotensi ada material jatuh, pasang barikade dan
hanya pekerja yang berkepentingan yang boleh memasuki area kerja.
3. Pekerjaan berada pada area terbatas, perlu ijin kerja khusus, gunakan blower untuk
mengalirkan udara ke area pekerjaan, dan pada opening masuk dari tangga harus
dijaga petugas “hole watcher”, pekerja yang masuk harus menitipkan ID Badge pada
petugas hole watcher.
4. Pengangkatan material dengan crane tidak boleh melebihi SWL.
5. Pekerjaan menggunakan alat angkat / crane, pekerja dilarang berada pada area
lintasan / dibawah material yang diangkat.
6. Pengangkatan material menggunakan tower crane, hentikan pengangkatan apabila
kecepatan angin melebihi 35 km/jam.
7. Pandangan operator crane terhalang, selalu komunikasi antara rigger dan operator
menggunakan radio 2 arah.
8. Pekerjaan menggunakan pompa beton, pekerja dilarang mendekati pipa pompa beton
saat pompa beton digunakan.
1.3.2 PERINGATAN, Bila tidak diikuti maka bisa menyebabkan luka parah atau fatal.
1. Pastikan ada ijin kerja dan masih berlaku.
2. Pastikan area kerja sudah terisolasi / terpasang pagar / barikade.
3. Saat pekerjaan dimalam hari, pastikan cukup penerangan
4. Selalu gunakan APD standart minimal Helm, Sepatu, kacamata & baju lengan panjang
yang mudah terluhat / warna mencolok.
5. Gunakan APD Tambahan sesuai dengan tingkat resiko bahaya.
1.3.3 PERHATIAN, Bila tidak diikuti maka bisa menyebabkan cedera atau kerusakan.
1. Gunakan sarung tangan untuk mengurangi resiko tergores atau terluka.
2. Gunakan masker pada area yang berdebu.
3. Pastikan tim kerja dalam kondisi sehat.
4. Pastikan peralatan kerja layak digunakan.
5. Lakukan LST sebelum memulai aktifitas pekerjaan.
Facilities Project
(EPC Talavera)
1.4 Lokasi Pekerjaan

1.4.1 Lokasi pekerjaan
Lokasi pekerjaan berada area dalam Pabrik SBI, sisi timur Blending Silo yang lama.
1.5 Referensi
1.5.1 Dokumen Proyek
6. Section V Employer’s Requirements Chapter 6 – Standard design Criteria (StDC) for Civil
Plant, section 3 Construction Material.
7. TPJC-TQ1-DW-C3-391-3S02-001 Blending Silo Architectural Plant Layout.
8. TPJC-TQ1-DW-C3-391-3S02-002 Blending Silo Architectural Plan & Section.
9. TPJC-TQ1-DW-C6-391-3S02-001 Blending Silo Plan Elevation.
10. TPJC-TQ1-DW-C6-391-3S02-005 Blending Silo Hole plan Plan Equipment as per Elevation.
11. TPJC-TQ1-DW-C6-391-3S02-010 Blending Silo Roof Reinforcement & opening plan detail .
12. TPJC-TQ1-DW-C6-391-3S02-012 Blending Silo Lower Structure Plan Detail Section
13. TPJC-TQ1-DW-C6-391-3S02-023 Blending Silo Elevation Section Detail.
14. TPJC-TQ1-DW-C7-391-3S02-011 Blending Silo Roofing plan & Framing line.
15. TPJC-TQ1-DW-C7-391-3S02-013 Blending Silo Lower Structure Framing line.
16. 10285320, Blending silo type CF dia. 16 m
17. 10260284, CF Silo dia 16 m – Extraction airslide
18. TPJC-HK-QAQC-0005_ITP Civil Work
19. TPJC-HK-CONS-MK-C0-001, Metode Kerja Pembuatan benda uji beton dan pengujianya.
Facilities Project
(EPC Talavera)
1.5.2 Dokumen lainya

1. SNI 2458-2008 Tata cara pengambilan contoh uji BETON segar
2. SNI 03-1972-1990 Metode pengujian Slump BETON
3. SNI 2847-2013 Persyaratan BETON struktural untuk bangunan gedung
4. SNI 03-3976-1995 Tata cara pengadukan Pengecoran BETON.
1.6 Lingkup pekerjaan

1.6.1 Persiapan
1.6.2 Pasang shoring
1.6.3 Bekisting slab
1.6.4 Pembesian
1.6.5 Cor beton slab
1.6.6 Perawatan beton
1.6.7 Bongkar bekisting
Facilities Project
(EPC Talavera)
1.7 Jadwal pekerjaan

No Pekerjaan Hari Keterangan
11
12
15
51
10
13
14
16
17
18
19
21
31
41
55
1
20
23
26
29
34
37
40
43
48
54
22
24
25
27
28
30
32
33
35
36
38
39
42
44
45
46
47
49
50
52
53
6
9
2
3
4
5
7
8
1 Slab El+49.500 ~ +50.300 Bekisting Rebar
1.1 Pasang shoring 7
1.2 Pasang bekisting 4
1.3 Pasang Embedded, 3
Anchor, discharge
outlet & pipe sleeve
1.4 Pasang Rebar 6
1.5 Pasang Pipa Concrete pump3
1.6 Cor slab 1
1.7 Curing beton 7
1.8 Bongkar bekisting 6
2 Slab El+50.300 ~ +51.014
2.1 Pasang Frame Airation box4
2.2 Pasang cone leg 4
2.3 Pasang Cone bag. Bawah 4
2.4 Pasang Cone bag. Atas 4
2.5 Pasang Rebar 4
2.6 Cor slab 1
3 Beton El+51.014 ~ 53.000
3.1 Pasang Rebar 5
3.2 Pasang bekisting 5
3.3 Cor slab 5
3.4 Bongkar bekisting 5
4 Slab El+45.920
4.1 Pasang Sruktur baja 4
4.2 Pasang steel deck 3
4.3 Pasang Rebar 3
4.4 Cor slab 1
5 Slab El+39.370
5.3 Pasang Rebar 4
5.4 Cor slab 1
6 Roof Slab
6.3 Pasang Rebar 4
6.4 Cor slab 1
Facilities Project
(EPC Talavera)
Tahap 6
3 3 3.
Tahap 2
Tahap 1
Tahap 4
Tahap 5
Facilities Project
(EPC Talavera)
2. PEKERJAAN STRUKTUR BETON LANTAI

2.1 FLOW CHART / ALUR KERJA
START
Persiapan
Pasang Shoring, bekisting

& Pipa Concrete pump
PERBAIKAN
INSPEKSI
No
Yes
Pasang Rebar
PERBAIKAN
INSPEKSI
No
Yes
PENGECORAN
Perawatan beton
Bongkar
Bekisting
FINISH
Facilities Project
(EPC Talavera)
2.2 Persiapan pada lokasi pekerjaan
Truck mixer
Shelter
TC
Denah area laydown blending silo

Facilities Project
(EPC Talavera)
2.3 Denah & potongan shoring bekisting

2.3.1 Denah Shorring scaffolding.
Scafolding
pengikat pipa CP
Pipa CP
Facilities Project
(EPC Talavera)
2.3.2 Denah Steel waller ] [ 120.

Facilities Project
(EPC Talavera)
2.3.3 Denah Timber H = 200 mm.

Facilities Project
(EPC Talavera)
2.3.4 Denah Steel hollow 40x80mm @200.

Facilities Project
(EPC Talavera)
2.3.5 Section Shorring & Bekisting.
Multiplex 12 mm
Steel hollow 40x80,
@200
Timber 200, @350
Steel Waller ] [ 120
@1200
Shorring
@1200x1200
Sambungan Putar Support tremy,
rebar D25
Pipa CP Scafolding
pengikat pipa CP
Facilities Project
(EPC Talavera)
2.3.6 Detail platform masuk opening ke dalam silo.
Denah platform & akses masuk silo
Potongan platform & akses masuk silo

Facilities Project
(EPC Talavera)
2.3.7 Embeded, aeration pipe sleeve & Opening layout

Facilities Project
(EPC Talavera)
No Material Jumlah Satuan Keterangan

2 Embedded 121 set
2.01 391-OPN-02, opening outlet, 500x500 7 pcs Dwg 10285320
2.02 391-AP-01, Airation sleeve pipe dia 139mm 42 pcs Dwg 10285320
2.03 391-AC-01, Anchor bolt for cone, 2x24mm, L=950 mm 42 set Dwg 10285320
2.04 391-EP-01, PL 16x300x400 mm 3 pcs Dwg 10260284
2.05 391-EP-02, PL 16x150x1050 mm 6 pcs Dwg 10260284
2.06 391-EP-03, PL 16x200x250 mm 6 pcs Dwg 10260284
2.07 391-EP-04, PL 16x150x375 mm 12 pcs Dwg 10260284
2.08 Embedded PL#16x200x400 3 pcs for lifting lug
Facilities Project
(EPC Talavera)
2.4 SUMBER DAYA

2.4.1 Tenaga kerja
No Personil Jumlah Satuan Keterangan
1 Tenaga kerja tidak langsung 9 Orang
1.1 Superitendent / Supervisor 1 Orang
1.2 Surveyor dan asst. 2 Orang
1.3 Mekanik & electrical 1 Orang
1.4 Safety officer 1 Orang
1.5 Safety inspector 1 Orang
1.6 QC 1 Orang
1.7 Spv. Scafolding / shoring 1 Orang By Zulin
1.8 Hole watcher 1 Orang
2 Tenaga alat Berat 5 Orang
2.1 Operator Tower crane & Rigger 2 Orang
2.2 Operator Concrete pump & Mekanik 3 Orang
3 Tenaga Scafolding 15 Orang
3.1 Scafolder 6 Orang
3.2 Pembantu scafolder 9 Orang
4 Tenaga pasang Embeded 5 Orang
4.1 Erektor 2 Orang
4.2 Pembantu 3 Orang
5 Tenaga Bekisting, pembesian & Cor 15 Orang
5.1 Mandor 1 Orang
5.2 Tukang kayu 3 Orang
5.3 Tukang besi 4 Orang
5.4 Tenaga pengecoran 7 Orang
Total 49 Orang
Facilities Project
(EPC Talavera)
2.4.2 Alat kerja

No Nama alat Kapasitas Jumlah Satuan Keterangan
1 Alat kerja pekerjaan umum
H < 90 M, R < 30 M,
1.01 Tower crane 5 ton on tip 1 Unit
100 kva
1.02 Panel listrik tower crane 100 kva 1 Unit u/ Tower crane
1.03 Tangga scafolding 1 set
1.04 Panel listrik las, lampu & vibrator 30 kva 1 Unit
1.05 Lampu penerangan 12 Unit
1.06 Alat survey / total station 1 set
1.07 Blower dia 400 mm 3 unit sirkulasi udara
2 Peralatan Shoring & Bekisting
2.01 Srew jack foot 139 pcs
2.02 Screw jack head 139 pcs
2.03 Standart, H=3000 556 pcs
2.06 Ledger 1200 2884 pcs
2.07 Ledger 900 252 pcs
2.08 Ledger 600 84 pcs
2.09 Spigot 1112 pcs
2.10 Diagonal brace 1200x1500 2472 pcs
2.11 Diagonal brace 900x1500 216 pcs
2.12 Steel waling 4000 10 pcs
2.16 Timber beam 3600 58 pcs
2.18 Flange clamp 686 pcs
jika 12 mm, perlu
2.19 Multiplex 18mm / 12 mm 70 lbr
rusuk @20cm
Facilities Project
(EPC Talavera)
No Nama alat Kapasitas Jumlah Satuan Keterangan

3 Peralatan install Embedded / Steel part
3.01 Mesin las 1 Unit
3.02 Tackel / chain block 2 Unit
3.03 Gerinda potong 4 Unit
3.04 Plier (catut / gegep) 10 Unit u/ ikat besi
4 Peralatan pasang pembesian dan pengecoran

4.01 Bar cuting & Bar bending 1 set
4.02 Tang ikat / catut / gegep 5 Unit
+ Pipa vertikal 20 mtr &
4.03 Concrete pump 1 unit
horisontal 8 + 6 mtr
4.04 Timba cor 10 ea
4.05 Concrete vibrator 4 nald
4.06 Cangkul / sekop 4 ea
4.07 Raskam kayu / besi 6 ea
4.08 Semprotan air 10~20 ltr 1 Unit u/ curing beton
2.4.3 Material
No Material Jumlah Satuan Keterangan
1 Material utama
1.01 Besi D25 66,871.75 kg
1.02 Kawat bendrat 534.97 kg
1.03 Beton fc 35, slump 12±2 cm 160.77 M3
1.04 Bonding agent 10.00 ltr
1.05 Curing compound 30.14 ltr
2 Embedded 121 set
2.01 391-OPN-02, opening outlet 7 pcs Dwg 10285320
2.02 391-AP-01, Airation sleeve pipe 42 pcs Dwg 10285320
2.03 391-AC-01, Anchor bolt for cone 42 set Dwg 10285320
2.04 391-EP-01 3 pcs Dwg 10260284
2.05 391-EP-02 6 pcs Dwg 10260284
2.06 391-EP-03 6 pcs Dwg 10260284
2.07 391-EP-04 12 pcs Dwg 10260284
2.08 Embedded PL#16x200x400 3 pcs for lifting lug
Facilities Project
(EPC Talavera)
2.5 Pasang shoring & bekisting

2.5.1 Pasang shoring scafolding dengan jarak 120 x 120 Cm pada base jack.
2.5.2 Install shoring set di dalam opening masuk silo, dan angkat 1 section dengan tower crane
2.5.3 Ikat antar shoring dengan scaffolding, menggunakan ledger dan bracing.
2.5.4 Buat platform dari tangga temporer ke opening, dan buat tangga turun dari opening.
2.5.5 Pasang pipa Concrete pump dengan scaffolding terpisah dengan shoring platform kerja.
2.5.6 Pasang u-head jack pada bagian atas shoring.
2.5.7 Pasang beam steel 2-UNP 120x50 pada U-head jact
2.5.8 Pasang Timber Girder truss pada Steel beam jarak 35 Cm pada bagian tepi sambungan
multiplek dan 25 Cm pada bagian tengah multiplek.
2.5.9 Pasang multiplex diatas rusuk dan ikat dengan bolt screw.
2.6 Pasang Embedded & besi tulangan

2.6.1 Lakukan marking as silo dan sudut 0, 90, 180 & 270 pada sisi dalam dinding silo.
2.6.2 Layout mechanical part.
Facilities Project
(EPC Talavera)
2.6.3 Section mechanical part.
2.6.4 Detail anchor bolt untuk cone. 950

700
350
Facilities Project
(EPC Talavera)
2.6.5 Detail opening outlet & pipa sleeve airasi silo.

Facilities Project
(EPC Talavera)
2.6.6 Layout embedded plate El +49.500 Bottom of Steel.

IPL#16x200x400
2500
2.6.7 Pastikan besi harus bersih dari kotoran dan minyak

2.6.8 Pasang penuntun rebar arah memanjang pada tahu beton setebal 40mm.
2.6.9 Pasang chairset untuk menahan rebar lapisan atas.
2.6.10 Pasang rebar arah memanjang diameter dan jarak sesuai dengan gambar.
2.6.11 Pasang dan ikat rebar arah pendek dengan diameter dan jarak sesuai gambar.
2.6.12 Sambungan overlap besi
Facilities Project
(EPC Talavera)
2.6.13 Ikatan besi maximal berseling 1 ikat & 2 bebas.
Tahu beton
1 ikat, 2 bebas
Overlap Overlap Overlap
2.6.14 Pastikan pemasangan rapi dan tidak ada perubahan bentuk maupun jarak pada saat
pengecoran
2.6.15 Lakukan inspeksi Bersama dengan enjinir dan employer.
Facilities Project
(EPC Talavera)
2.7 Pengecoran slab beton.

2.7.1 Buat mortar 1~1.5 M³ semen : pasir (1:4) untuk pengisian awal Concrete pump.
2.7.2 Order beton ke Batching plant oleh supervisor.
2.7.3 Beton datang ke lokasi, dilakukan pengambilan benda uji beton segar ±18 ltr,
a. test slump, 12±2 Cm.
b. buat benda uji silinder dia. 15x30 Cm, 1 benda uji tiap 4 TM atau tiap 24 M³ atau 1
set (5 benda uji, umur 7, 14, 28 hari, independent & spare) tiap 100 M³.
2.7.4 Arahkan Tuck mixer ke area penuangan Concrete pump.
2.7.5 Pasang penutup Corong Concrete Mixer pada saat Concrete mixer habis tuang.
2.7.6 Padatkan tiap lapisan beton dengan memasukkan vibrator ke dalam beton basah maximal
30 cm, tiap jarak 25 Cm selama 5 ~ 15 detik dan angkat untuk pindah ke titik berikutnya.
2.7.7 Haluskan permukaan beton dengan raskam kayu.
2.7.8 Lakukan penyemprotan curing compound / sika antisol ke permukaan beton dan tutup
dengan plastic cor.
2.8 Pembongkaran bekisting.

2.8.1 Setelah beton berumur lebih dari 4 Hari atau kekuatan beton 60% dari kekuatan rencana,
maka bisa dilakukan pembongkaran bekisting.
2.8.2 Kendorkan mur support basejack dan lepaskan pipa scaffolding.
2.8.3 Lepas paku / ikatan antara basejack ke kayu / bekisting secara hati hati.
2.8.4 Turunkan material dengan electric hoist / katrol yang dipasang pada embedded bawah
lantai.
2.8.5 Bawa semua material support keluar lokasi pekerjaan dan angkut dengan truck.
Facilities Project
(EPC Talavera)
Facilities Project
(EPC Talavera)
3. LAMPIRAN
3.1 Lembar perhitungan multiplex 12 mm
Tebal beton, t = 0.8 M Bj = 2400 kg/m3 Comb fac
q beton = 0.8 x 2400 = 1920 kg/m2 x 1.4 = 2,688 kg/m2
q alat & pekerja = 150 kg/m2 x 1.6 = 240 kg/m2
q Combinasi => 2,928 kg/m2
=> 0.29 kg/cm2
Jarak antar rusuk
L1 = 20 cm, L2 = 25 cm
Panel multiplek Tebal Panel t = 12 mm ==> 1.2 Cm
Arah pasang = Searah serat
Tegangan ijin lentur Fb = 240 Kg/cm 2 Searah serat

Fb = 138 Kg/cm 2 melintang serat
Dipakai
Fb = 240 Kg/cm 2
Modulus Elastis ( E ) E Multiplek kg/cm2

mm 9 12 15 18 21 24 2
Searah Serat 75,000 70,000 65,000 60,000 55,000 50,000
Melintang Serat 15,000 20,000 25,000 30,000 35,000 40,000
E =
E Multiplek 70,000 Kg/cm 2
Momen Inersia ( I ) I = 1/12 x b x t3

I = 1/12 x 100 x 1.728 ==> dipakai b = 100 Cm 14.4 Cm4
Momen Lawan ( Z ) Z = 1/6 x b x t2

Z = 1/6 x 100 x 1.44 ==> dipakai b = 100 Cm 24.0 Cm3
Lendut papan
Check lendut ( d ) area 1 L1 = 20 cm,
5 x q x L4 5. x 29.28 x 20 4
d 1= 384 x E x I ==> 384. x 70000. x 14.4
23,424,000
d 1= ==> 0.06 cm
387,072,000
Lendut ijin d ijin = 1/200 x L ==> 1/200 x 20 ==> 0.10 cm
Lendut ijin > Max. lendut ( d max) papan

0.10 > 0.06 cm Rasio = 0.61 ==> OK
Check lendut ( d ) area 2 L2 = 25 cm

qxL 4
29.28 x 25 4
d 2= 128 x E x I ==> 128. x 70000. x 14.4
11,437,500
d 2= ==> 0.09 cm
129,024,000
Lendut ijin > Max. lendut ( d max) papan

0.10 > 0.09 cm Rasio = 0.89 ==> OK
Facilities Project
(EPC Talavera)
3.2 Lembar perhitungan rusuk bawah multiplex, hollow 40x80x2.3 mm

Tebal beton, t = 0.8 M Bj = 2400 kg/m3 Comb fac
q beton = 0.8 x 2400 = 1920 kg/m2 x 1.4 = 2,688 kg/m2
q alat & pekerja = 150 kg/m2 x 1.6 = 240 kg/m2
q Combinasi => 2,928 kg/m2
0.29 kg/cm2
Jarak antar rusuk = 25.00 cm
Beban rusuk q= 7.32 kg/cm
Jarak antar beam support rusuk
L1 = 35 cm, L2 = 35 cm
Panel multiplek Tebal Panel t = 12 mm ==> 1.2 Cm
Tegangan ijin baja Fb = 2400 Kg/cm 2

Modulus Elastis ( E ) E = 2,100,000 Kg/cm 2
Profil hollow 40x80 H= 40 mm ==> 4.0 cm
B= 80 mm ==> 8.0 cm
t= 2.3 mm ==> 0.2 cm
h= 35 mm ==> 3.5 cm
b = 75 mm ==> 7.5 cm
Momen Inersia ( I ) I = 1/12 x (B x H3 - b x h3)

I = 1/12 x (8x 64 - 7.54 x 44.361864 ) ==> 14.79 Cm4
Momen Lawan ( Z ) Z = 1/6 x (B x H2 - b x h2)

Z = 1/6 x (8x 16 - 7.54 x 12.5316 ) ==> 5.6 Cm3
Lendut rusuk
Check lendut ( d ) area 1 L1 = 35 cm,
5 x q x L4 5. x 7.32 x 35 4
d 1= 384 x E x I ==> 384. x 2100000. x 14.79
54,922,875
d 1= ==> 0.00 cm
11,928,775,854
Lendut ijin > Max. lendut ( d max) area 1

0.18 > 0.00 cm Rasio = 0.03 ==> OK
Check lendut ( d ) area 2 L2 = 35 cm

q x L4 7.32 x 35 4
d 2= 128 x E x I ==> 128. x 2100000. x 14.79
10,984,575
d 2= ==> 0.00 cm
3,976,258,618
Lendut ijin > Max. lendut ( d max) area 2

0.18 > 0.00 cm Rasio = 0.02 ==> OK
Facilities Project
(EPC Talavera)
3.3 Lembar perhitungan shoring, steel waller & timber beam

DESIGN SHEETS OF SHORING
AND FORMWORK
PROJECT TITLE R2 Slab Blending Silo - Silo Tuban
CONTRACTOR PT. Hutama Karya (Persero) Tbk
PRODUCT Zulin shoring, and formwork system
PROJECT NUMBER 7 DRAWN DESIGNED CHECKED APPROVED

DATE IN 27/01/2023 MDP MAR MAR WS
DESIGN LAYOUT
SPECIFICATIONS
Criteria Unit Type 1 Type 2
Stage 1 m 0,8
Thickness
Stage 2 m 1,1
Load kN/m2 22,8
Total Thickness (Type 1 + 2) m 1,914
FLOOR
Criteria Unit Floor 1 Floor 2

Beam Type - Plywood 18mm
Support spacing (L1) mm 350
Load on floor kN/m 39,59
RESULT
Shear stress check N/mm2 0,24 SF 7,85 SF
SPAN Bending stress check N/mm2 5,48 SF 2,43 SF
Deflection check mm 0,58 SF 2,34 SF
SECONDARY BEAM
Criteria Unit Secondary Beam 1 Secondary Beam 2

Beam Type - Single timber
Support span (L2) mm 1200
Cantilever length (LC2) mm 600
Load on bearer kN/m 11,36
RESULT
SPAN Bending stress check N/mm2 4,43 SF 5,33 SF
CANTILEVER Bending stress check N/mm2 4,43 SF 5,33 SF
PRIMARY BEAM
Criteria Unit Primary Beam 1 Primary Beam 2

Beam Type - Double UNP 12 Double UNP 12
Support span (L3) mm 1200
Cantilever length (LC3) mm 600
Load on bearer kN/m 38,94
RESULT
SPAN 2
Bending stress check N/mm 61,28 SF 3,51 SF
CANTILEVER Bending stress check N/mm2 61,28 SF 3,51 SF
SHORING
Criteria Unit Shoring 1 Shoring 2

Shoring Type - RL 48 RL 48
Longitudinal span (L3) mm 1200
Transversal span (L2) mm 1200
Vertical unbraced length (Lv) mm 1500
Horizontal unbraced length (Lh) mm 1200
Height of table m 3
Number of support from Ph pcs 2
RESULT
Criteria Unit Shoring 1 Shoring 2
Load on shoring kN 46,73
Vertical Ultimate capacity kN 98,72
Safety Factor - 2,11
Load on shoring kN 1,80
Horizontal Ultimate capacity kN 31,26
Safety Factor - 17,37
CALCULATION SHEETS OF
SCAFFOLDING AND FORMWORK
Project : R2 Slab Blending Silo - Silo Tuban
Contractor : PT. Hutama Karya (Persero) Tbk
Release date : 27-Jan-23
I. References
a. ACI 347-04 Guide to formwork for concrete
b. ACI 318-2011 Building code requirements for structural concrete
c. AISC steel construction manual
d. BS 5975 code of practice for formwork
e. BS 5268 structural use of timber
f. Test report for Zulin scaffolding RL 48, RL 60 & RS60
II. Design Information

a. Concrete density, γ = 26 KN/m3 ACI 347-04
b. Formwork dead load, f = 0,50 KN/m2 ACI 347-04
c. Construction live load with heaping load, c = 1,50 KN/m2 ACI 347-04
d. Allowable Stress for Steel, pba = 215 N/mm2 BS 5975
e. Permissible Bending Stress for Timber, fpb = 23,64 N/mm2 BS 5628
f. Permissible Shear Stress for Timber, fpv = 2,45 N/mm2 BS 5628
g. Allowable Bending Stress for Plywood, fbp = 13,30 N/mm2
h. Allowable Shear Stress for Plywood, fvp = 1,91 N/mm2
i. Allowable Deflection Limits = L/200 AISC
j. Horizontal load = 2% of vertical load ACI 347-04
or
= 1.5 kN/m of floor edge ACI 347-04
3
III. Design of Shoring and Formwork
Floor: Unbraced length on shoring

Support spacing (L1) = 350 mm Vertical (L v ) = 1500 mm
Horizontal (L h ) = 1200 mm
Secondary beam:
Support span (L2) = 1200 mm Diagonal (L d )
Cantilever length (LC2) = 600 mm
= = 1921 mm
Primary beam:
Support span (L3) = 1200 mm ϑ= = 51,3
Cantilever length (LC3) = 600 mm
Cos(ϑ) = 0,62
A. Axial concrete pressure on floor formwork and scaffolding

The falsework designed to resist the load mainly from concrete pouring (slab) above.
The following formula is the expression for the axial concrete pressure
a. Structure thickness (step 1) t1 = 0,80 m

b. Structure thickness (step 2) t2 = 1,11 m
3 Stage 2
c. Reinforced Concrete density, = 26,0 kN/m
2
d. Stage 1 Concrete Pouring Load = 20,8 kN/m
2 Stage 1
e. Stage 2 Concrete Pouring Load = 23,2 kN/m
For 7 days age of Concrete, Concrete already has compressive strength about 65%
of designed strength. Or load caused by wet concrete is 35% of its weight.
2
f. Formwork material load, f = 0,50 kN/m
2
g. Operation load, c = 1,50 kN/m
Design load will be taken from largest load from stage 1 or 2
for stage 1, load designed as: for stage 2 concrete pouring, Load can be designed as:
W1 = (q1 . Y) + f + c W2 = [( 35% q1 + q2) . Y ] + f + c
= 20,80 + 0,5 + 1,5 = 30,45 + 0,5 + 1,5
= 22,80 kN/m2 = 32,45 kN/m2
Because, W2 > W1 So, design load is W = 32,45 kN/m2
4
1.1 Intensity of floor
Type of floor : Plywood 18mm
L1
a. Unit load, W = 32,45 kN/m2

b. floor thickness t = 18 mm
c. Width of floor, b = 1220 mm
d. Support spacing, L1 = 350 mm
e. Width of secondary, w = 80 mm
3
f. Section modulus, Zx = 65880 mm
4
g. Moment
Area inertia, Ix = 592920 mm
2
h. Young
Cross section
coefficient,
area E = 8000 N/mm
2
i. Cross section area A = 21960 mm
Load
W= Wo x b
= 32 x 1220
= 39,6 kN/m
Shear stress
σs = V / A
= ( w x (L1-w) / 2 ) / A
= ( 39,6 x 270 / 2 ) / 21960
2
= 0,24 N/mm
2
Permissable stress = 1,91 N/mm
Shear stress check OK
Bending Moment
Mmax = w x (L1-w)2 / 8
2
= 39,6 x 270 / 8
= 0,361 kNm
Bending stress
σb = Mmax / Zx
= 360768 / 65880
= 5,48 N/mm2
Permissable bending stress = 13,3 N/mm2
Bending stress check OK
Deflection
δ = 5× ×( ) /(384 ×E×Ix)
4
= 5 x 39,59 x 270 / ( 384 x 8000 x 592920 )
= 0,58 mm
Permissable deflection = (L1 - w) / 200 = 1,35 mm
Deflection check OK
5
1.2 Intensity of secondary beam
Type of secondary beam: Single timber
L1
LC2 L2 LC2
a. Unit load, Wo = 32,45 kN/m2

b. Span of secondary bearer, L1 = 350 mm
c. Support span, L2 = 1200 mm
d. Cantilever length, LC2 = 600 mm
f. Section area A = 9760 mm2
4
g. Moment inertia, Ix = 46130000 mm
3
h. Section modulus, Zx = 461000 mm
2
i. Young coefficient, E = 10000 N/mm
Load
w = Wo x L1
= 32,5 x 350
= 11,4 kN/m
SPAN
Shear
V = w x L2 / 2
= 11,4 x 1200 / 2
= 6,81 kN
Shear stress
σs = V / A
= 6,81 / 9,76
= 0,70 N/mm2
Permissable shear stress = 2,4 N/mm2

Bending Moment
Mmax = w x L22 / 8
= 11,4 x 1200 2 / 8
= 2,04 kNm
Bending stress
σb = Mmax / Zx
= 2,04 / 0,461
2
= 4,43 N/mm
2
Permissable bending stress = 23,64 N/mm
6
Deflection
δ = 5× × /(384 ×E×Ix)
= 5 x 11,358 x 12004 / ( 384 x 10000 x 5E+07 )
= 0,66 mm
Permissable deflection = L2 / 200 = 6,0 mm

Deflection check OK
Cantilever
Shear
V = w x LC2
= 11,36 x 600
= 6,81 kN
Shear stress
σs = V / A
= 6814,75 / 9760
= 0,70 N/mm2

Bending Moment
Mmax = w x LC22 / 2
= 11,36 x 0,6 2 / 2
= 2,04 kNm
Bending stress
σb = Mmax / Zx
= 2,04 / 0,46
= 4,43 N/mm2
2
Deflection
δ = × /(8 ×E×Ix)
= 11,4 x 600 4 / ( 8 x 10000 x 5E+07 )
= 0,40 mm
Permissable deflection = LC2 / 200 = 3,00 mm

Deflection check OK
7
1.3 Intensity of primary beam
Type of primary beam: Double UNP 12
L2
LC3 L3 LC3
a. Unit load, Wo = 32,45 kN/m2

b. Support span, L2 = 1200 mm
c. Load spacing of primary beam, L3 = 1200 mm
d. Cantilever length, LC3 = 600 mm
e. Section area A = 3156 mm2
f. Moment inertia, Ix = 6951204 mm4
g. Section modulus, Zx = 114380 mm3
h. Young coefficient, E = 200000 N/mm2
Load
w = Wo x L2
= 32,5 x 1,2
= 38,94 kN/m
SPAN
Shear
V = w x L3 / 2
= 38,9 x 1,2 / 2
= 23,36 kN
Shear stress
σs = V / A
= 23,36 / 3,156
= 7,40 N/mm2

Bending Moment
2
Mmax = w x L3 / 8
= 38,9 x 2
1,2 / 8
= 7,01 kNm
Bending stress
σb = Mmax / Zx
= 7,01 / 0,11
= 61,28 N/mm2
Permissable bending stress = 215,0 N/mm2

Deflection (span)
δ = 5× × /(384 ×E×Ix)
= 5 x 38,941 x 12004 / ( 384 x 200000 x 7E+06 )
= 0,76 mm
Permissable curvature = L3 / 200 = 6,00 mm

Curvature check OK
8
CANTILEVER
Shear
V = w x LC3
= 38,9 x 600
= 23,36 kN
Shear stress
σs = V / A
= 23,36 / 3,156
= 7,40 N/mm2

Bending Moment
Mmax = w x LC32 / 2
= 38,94 x 0,6 2 / 2
= 7,01 kNm
Bending stress
σb = Mmax / Zx
= 7,01 / 0,11
2
= 61,28 N/mm
2
Deflection
δ = W× /(8 ×E×Ix)
= 38,94 x 600 4 / ( 8 x 200000 x 6951204 )
= 0,45 mm
Permissable deflection = LC3 / 200 = 3,00 mm

Curvature check OK
1.4 Intensity of scaffolding
According to Zulin product, the specification is divided into RL48, RL60 and RS60.
Calculation for scaffolding component is shown below:
In this project, the specification of the scaffolding is

a. Product type, = RL 48
b. Longitudinal span L s1 = 1200 mm
c. Transversal span L s2 = 1200 mm
d. Height of table, H= 3 m
e. Number support from Ph n = 2 unit
f. Yield stress of vertical component f y.Q345 = 345 N/mm2
g. Yield stress of horizontal & diagonal f y.Q235 = 235 N/mm2
component
9
SHORING SYSTEM - VERTICAL COMPONENT
a. Outer diameter, do = 48,3 mm
b. Inner diameter di = 40,3 mm
c. Thickness ts = 4 mm
d. Young coefficient of steel Es = 200000 N/mm2
e. Vertical unbraced length L scr = 1500 mm
f. Cross section area As = = 556,69 mm2
g. Modulus inertia Is = = 137676 mm4
h. Radius of gyration rc = = 15,73 mm
i. Local Buckling & Compactness Check

Ratio of Outer diameter/Thickness d0 = 12,1 0,07 Es = 40,58
t f y,v
Section Compact if d0 < 0,07 Es = 12,1 < 40,58 ….. Compact!

t f y,v
j. Slenderness ratio K = 1 => S = = 95,38
If, S <
95,38 < 113,40 => Non-Slender Element
So, = 217,0 MPa
k. Critical Stress F cr = = 177,33

for Non-Slender Element
Q = 1 ( Non-Slender Element )
Load on shoring - Vertical

w = Wo x L3 x L2
= 32,5 x 1200 x 1200
= 46,73 kN
Ultimate compression capacity

P max = F cr x As
= 177,33 x 556,69
= 98,72 kN
Check shoring capacity OK with Safety Factor 2,11
10
SHORING SYSTEM - HORIZONTAL COMPONENT
a. Outer diameter, do = 42 mm
b. Inner diameter di = 36,4 mm
c. Thickness ts = 2,8 mm
d. Young coefficient of steel E s = 200000 N/mm2
e. Horizontal unbraced length L d = 1920,9 mm
f. Cross section area As = = 344,82 mm2
g. Modulus inertia Is = = 66571 mm4
h. Radius of gyration rc = = 13,895 mm
i. Local Buckling & Compactness Check

Ratio of Outer diameter/Thickness d0 = 15,0 0,07 Es = 59,57
t f y,v
Section Compact if d0 < 0,07 Es = 15 < 59,57 ….. Compact!

t f y,v
j. Slenderness ratio K = 1 => S = = 138,25
If, S <
138,25 < 137,40 => Non-Slender Element
So, = 103,3 MPa
k. Critical Stress F cr = = 90,666

for Non-Slender Element
Q = 1 ( Non-Slender Element )
Load on shoring - Horizontal

Lateral load due to dumping of concrete, wind, and equipment acting in any direction
at each floor line:
Design of horizontal load

Ph = 2,5% x W0 x L2 x L3 or Ph = 1,5 kN x Floor edges
= 1,17 kN = 1,5 kN x 1200
= 1,8 kN
Hence the design horizontal load for diagonal bracing shall be

So Ph = 1,80 kN
Ultimate compression capacity

P max = F cr x As
= 90,666 x 344,82
= 31,26 kN
Check shoring capacity OK with Safety Factor 17,37
11

TPJC-TQ1-WM-C6-391-002 - R0 Metode Kerja Struktur Beton Slab Blending Silo

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EPC Tuban Jetty Upgrade and its Ancillary

Production & Transportation Facilities

PREPARED REVIEWED APPROVED

A 6 Peb 2023 Issued for Review

0 20 Peb 2023 Issue for Construction

1.3.1-3 Pekerjaan berada pada area terbatas, perlu ijin kerja

3.1 Lembar perhitungan multiplex 12 mm

3.2 Lembar perhitungan rusuk bawah multiplex, hollow 40x80x2.3 mm

1.1 BATASAN PEKERJAAN ....................................................................................................................4

2. PEKERJAAN STRUKTUR BETON LANTAI 10

2.1 FLOW CHART / ALUR KERJA ....................................................................................................... 10

3.1 LEMBAR PERHITUNGAN MULTIPLEX 12 MM ............................................................................. 30

1.2 Definisi dan istilah

EMPLOYER : SBI - PT Solusi Bangun Indonesia, Tbk. (SEMEN INDONESIA

Daftar definisi atau istilah dalam dokumen ini

Bathing plant : Tempat untuk memproduksi beton siap pakai.

1.3 Catatan keselamatan

1.4 Lokasi Pekerjaan

1.5.2 Dokumen lainya

1.6 Lingkup pekerjaan

1.7 Jadwal pekerjaan

2. PEKERJAAN STRUKTUR BETON LANTAI

Pasang Shoring, bekisting

2.2 Persiapan pada lokasi pekerjaan

Denah area laydown blending silo

2.3 Denah & potongan shoring bekisting

2.3.2 Denah Steel waller ] [ 120.

2.3.3 Denah Timber H = 200 mm.

2.3.4 Denah Steel hollow 40x80mm @200.

2.3.5 Section Shorring & Bekisting.

2.3.6 Detail platform masuk opening ke dalam silo.

Denah platform & akses masuk silo

Potongan platform & akses masuk silo

2.3.7 Embeded, aeration pipe sleeve & Opening layout

No Material Jumlah Satuan Keterangan

2.4 SUMBER DAYA

2.4.2 Alat kerja

No Nama alat Kapasitas Jumlah Satuan Keterangan

4 Peralatan pasang pembesian dan pengecoran

2.5 Pasang shoring & bekisting

2.6 Pasang Embedded & besi tulangan

2.6.3 Section mechanical part.

2.6.4 Detail anchor bolt untuk cone. 950

2.6.5 Detail opening outlet & pipa sleeve airasi silo.

2.6.6 Layout embedded plate El +49.500 Bottom of Steel.

2.6.7 Pastikan besi harus bersih dari kotoran dan minyak

2.6.13 Ikatan besi maximal berseling 1 ikat & 2 bebas.

Overlap Overlap Overlap

2.7 Pengecoran slab beton.

2.8 Pembongkaran bekisting.

Tegangan ijin lentur Fb = 240 Kg/cm 2 Searah serat

Modulus Elastis ( E ) E Multiplek kg/cm2

Momen Inersia ( I ) I = 1/12 x b x t3

Momen Lawan ( Z ) Z = 1/6 x b x t2

Lendut ijin > Max. lendut ( d max) papan

Check lendut ( d ) area 2 L2 = 25 cm

Lendut ijin > Max. lendut ( d max) papan

3.2 Lembar perhitungan rusuk bawah multiplex, hollow 40x80x2.3 mm

Tegangan ijin baja Fb = 2400 Kg/cm 2

Momen Inersia ( I ) I = 1/12 x (B x H3 - b x h3)

Momen Lawan ( Z ) Z = 1/6 x (B x H2 - b x h2)

Lendut ijin > Max. lendut ( d max) area 1

Check lendut ( d ) area 2 L2 = 35 cm