Anda di halaman 1dari 170

Dimas Taha Maulana, ST., MT.

Introduction to
Geothermal Master Program
Petroleum Engineering Geothermal
Institut Teknologi Bandung
Well

1
• NZ Standard. Code of Practice for Deep Geothermal Wells. 2015
• Sandia Report: Handbook of Best Practices for Geothermal
Referensi Drilling
• Best Practices Guide for Geothermal Exploration. IFC & IGA

2
Outline
An overview: Indonesian
Geothermal Wells

Well components

Well types

Well Design & Program

3
Figure 1.: Sarulla, geothermal well in North Sumatra, Indonesia. Source: GRC
Rata-rata
Penambahan 4
tahun terakhir:
174 MW/yrs

Penambahan 2021:
Rantau Dedap: 98.4 MW
Sokoria : 5 MW

4
Number of Geothermal wells in Indonesia

± 642

5
Growth of Geothermal Energy in Indonesia
7200 MW
7000
Target 2025

6000
Berapa banyak
5000 sumur yang
harus dibor?
4000
MW

3000

2000

1000

0
2005 2007 2009 2011 2013 2015 2017 2019 2021 2023 2025
Tahun

6
Generating capacity vs Number of wells

7
• Jumlah data sumur: 584, 284 non-success well
• Dengan Asumsi Sumur Ekonomis > 2 Mwe,
Success Ratio = 47% (277 sumur dari 584)
• Rata-Rata Kapasitas sumur (> 2 Mwe) = 11 MWe

8
Perencanaan dan Desain
Sumur Panas Bumi

Dimas Taha Maulana, ST., MT.


Geothermal Master Program
Institut Teknologi Bandung 9
Drilling Standard

10
Well components

11
12
13
14
15
16
17
18
19
Wellhead part

20
Casing

21
Introduction: Casing
Kegunaan masing-masing jenis
casing
Conductor casing:
• Memberikan arah pemboran pertama kali
• Tempat dudukan bagi seksi casing
berikutnya
Surface casing:
• Tempat duduknya BOP
• Menjaga kestabilan lubang sumur
• Melindungi air tanah dari pencemaran oleh
fluida pemboran
Intermediate casing:
• Isolasi zona abnormal
• Isolasi zona lost circulation
Production casing:
• Memisahkan zona produksi satu dengan
zona produksi lainnya
• Menjaga kondisi lubang sumur yang dapat
ditolerir subsurface completion equipment
Liners:
• *sama dengan production casing 22
Well Drilling
Types

Berdasarkan
Tujuan
Berdasarkan
ukuran lubang
sumur
23
Berdasarkan Tujuan

• Exploration
• Development
• Production and
Injection
• Make-up
• Workover

24
Berdasarkan Ukuran Lubang Sumur

• Temperature
Gradient/Delienasi (TG)
• Slim Hole
• Standard Hole
• Big Hole

25
• Sumur Awal
• Untuk mengetahui
gradien temperature
• Tidak untuk
diproduksikan

“Temperature Gradient” Well 26


• Dangkal (< 500 m)
• Diameter kecil
• Truk Rig
• Dibor tanpa BOP

Characteristics of TG Wells
27
• Data geologi dangkal
• Data temperature
• Data jangak pendek
• Data jangka panjang
• Monitoring

Data obtained
28
• Diameter lebih besar dari sumur TG
• TD (Total kedalaman) hingga
reservoir
• Dibor dengan menggunakan BOP
kelas ringan

“Slim Hole” Well Drilling 29


“Slim Hole”
Well (cont.)
• Dibor pada tahap
eksplorasi lanjut
• Tujuan pemboran untuk
memastikan cadangan
(dapat juga dijadikan
sumur produksi?)
• Data yang diperoleh
• - Kimia reservoir
• - Data struktur
• - Litologi
• - Gradien temperature

30
Keunggulan
Sumur Slim
Hole
• Lebih murah  30 – 50
% dari sumur standard
• Well pad kecil dan dapat
dilakukan di remote area
• Dapat mendapatkan
data yang sama dengan
data pada sumur
standard
• Dapat dijadikan sumur
produksi/ injeksi atau
sumur monitoring

31
Kekurangan Sumur Slim Hole

• Resiko pemboran lebih besar (aspek


rig, aspek kestabilan sumur, dll)
• Produktivitas atau injekstivitas
rendah *
• Resiko produksi lebih besar (scalling,
korosi, dll) *

32
 Untuk Produksi atau Injeksi
 Didesain kuat dan tahan lama

Standard and Big Hole Well Driling 33


Standard vs Big Hole

34
• Lantai Rig tinggi untuk memberi
ruang untuk BOP
• Kapasitas Pompa Lumpur yang
besar
• Kolam lumpur yang besar
• Memiliki HP yang besar

Rig Pemboran Sumur Standard


35
Perencanaan dan Desain
Sumur Panas Bumi

Dimas Taha Maulana, ST., MT.


Geothermal Master Program
Institut Teknologi Bandung 36
Drilling design
process

37
38
39
Geothermal Drilling Technology Challenges
LOST CIRCULATION
Around 10% of total cost of
geothermal project is due to lost WELLBORE
HIGH TEMPERATURE circulation mitigation which can
caused stuck pipe (Non-Productive
INSTABILITY
Caused the tools temperature Time). Cause by mechanically unstable
limitation (esp: directional tools), formation, swelling clay, and
extreme thermal stress, and differential stress that may lead to
corrosion rate increases. drilling obstruction.
CEMENTING
GEOLOGY AND CASING
COMPLEXITY Lost circulation during
cementing can lead to
Sticking to the well
poor cementing that can
design is difficult due to
cause trapped water,
the poor predictability
which can affect the
of geothermal geology.
casing collapse.

40
Drilling Criteria

Reach the Target

Low Risk

Efficiently Cost

High MW

Low Maintenance
41
Well Planning Effort reduces Well Cost

42
Prospect Data Pore Pressure
Development Collection Analysis

Hole Casing Setting Fracture


Geometry Depth Gradient
Selection Selection Prediction

Well
Planning Completion
Planning
Drilling Fluid
Plan
Cement Plan

Workflow
Drill String
Rig Selection Casing Design
Design

Drill Time Cost


Projection Estimation

43
Project Development: Geothermal Well Targeting

Conceptual Model Approach


Exploration Well Target:
 Reservoir  Permeability and Temperature:
o Upflow
Geology
o Fault intersection
Structure &
Permeability

Recharge
zone
Up/out
Isotope
flow
Cap Rock Analysis
Heat Geochemistry
MT Source
Gravity
Reservoir
MT

44
Contoh
Well Trajectory

45
Day vs Depth (Example 2)
Days
0 10 20 30 40 50 60 70 80
0

500

1000 Stuck pipe @837 m


Depth (m)

1500

H2S @ 1700 m (1000 ppm)


2000

2500
46
Drilling Cost
Cost Componet Average %
CONTRACT RIG 32.08%
CASING & INSTALLATION 15.04%
DIRECTIONAL DRILLING 9.40%
CEMENT & CEMENTING 8.65%
BITS, COREHEADS 5.70%
EQUIPMENT RENTAL 5.63%
MUD, ENGINEERING 4.05%
RIG UP / MOB 3.76%
SURFACE EQUIPMENT 2.90%
AIR DRILLING 2.58%
OTHERS 9.77%

Data Pemboran Geothermal thn. 2011 sd. 2018


Source: Eko Hari Purwanto, IIGCE 2018

Rata-Rata: 3000 - 4000 US$/m


Hanya Statistik, jangan dijadikan acuan desain.!
47
Day vs Depth (Example 2)
Days
0 10 20 30 40 50 60 70 80
0

Source: Eko Hari Purwanto, IIGCE 2018

500

1000 Stuck pipe @837 m


Depth (m)

1500

H2S @ 1700 m (1000 ppm)


2000

2500
48
Drilling Contract (2010 – 2018)

49
Sumber: Eko Hari Purwanto, IIGCE 2018
GEOTHERMAL DRILLING &
Well Problems
Dimas Taha Maulana

50
Natural Conditions of Geothermal

Highly
Fracture zone

Hard &
Abrasive

Abnormal
Pressure

Source: KS Orka

51
ntroduction NPT Code Description

STUC Stuck pipe

DPRB Downhole formation problem


DFAL Downhole equipment failure
RREP Rig repair
Rig surface equipment failure
SFAL (e.g. rig pump, engine, top drive,
etc.)
Waiting (wait on decision /
WAIT
material / approval)
RMOV Rig move
Drilling fluid equipment failure
(e.g. shale shaker, solid control,
FLUD
mud line leak, mud pond full,
etc.)
Cementing equipment problem
(e.g. cement pump failure,
CEMT
cementing line leak, cementing
engine failure)
WEATH Bad weather

STRIKES Employees or community strikes

WATSUP Water supply problem


LOC Loss of Circulation
REAM Reaming caused by tight hole
BOPF BOP Equipment Problem

KILL Kill Well, Well control situation

FISHING Fishing Job


ST Side Track
JAR Jar
MILL Milling

52
LOSS OF DRILL PIPE
PIPE STICKING HOLE DEVIATION
CIRCULATION FAILURES

BOREHOLE MUD FORMATION


HOLE CLEANING
INSTABILITY CONTAMINATION DAMAGE

EQUIPMENT &
H2S AND
PERSONNEL
SHALLOW GAS
PROBLEMS

53
Loss of Circulation
Finger & Blankenship (2010

Stuck Pipe

Well Instability

Loss of Drilling Fluid

Well Kick

Formation Damage

Difficult Cementing Job

54
Loss Circulation Handling

1. Blind drilling --> Requires plenty of water, ensure hole cleaning,


usually for production zone
2. Lightweight drilling fluid
• Air --> No liquid production
• foam --> To lift heavier cutting
• aerated --> To provide hydrostatic pressure
surfactant added to overcome heat effect

55
Loss Circulation Handling
3. Loss Circulating material (LCM)
• Fibrous & Flaky --> to catch solid from mud which conducts sealing mechanism. The best
option.
• Granular --> seal the tip of fracture to prevent build further
• LCM cannot handle big fracture --> cement plug
• LCM exp: mica flakes, fine rubber curbs, aqueous dispersion rubber

Based on fracture size, LoC Based on LoC Rate: (Sidorov, 1985)


- fracture > bit nozzle dia --> • Low (<15 m3/h)
- fracture < bit nozzle dia --> can sealed by LCM • Medium (< 60 m3/h)
Sandia National Lab developed cementitious mud • High (> 60 m3/h)
(bentonite + ammonium plyphosphate, borax,
and magnesium oxide) which temperature
driven.

56
Drilling with water

1. Lower temperature 1. Large volume water


2. High bottom hole required
pressure  high ROP 2. Cannot develop gel
3. No Mud cake  strength
reduce differential 3. No cutting returned
sticking 4. Cooling the reservoir

57
Loss circulation measurement

Bayu Wedaj, 2012

58
PIPE STICKING
Petrowiki.org

Mechanical: Cuttings Bed


Differential-Pressure Sticking

Mechanical Stuck Pipe: Cutting accumulation, formation instability, unconsolidated formation, faulted
formation, cement block
Differential pressure sticking: pressure difference formation & wellbore, most of geothermal reservoir
are subnormal pressure formation

59
PIPE STICKING

Mechanical: Key Seating Mechanical: Wellbore Instability

Petrowiki.org

60
Hole
deviation

61
Drillpipe failures
Twist off

Parting

Collapse
& Burst

Fatigue

62
WELLBORE INSTABILITY

- Often losing wells


- To prevent: needs geomechanics data or model.

63
Hole
cleaning
Cutting accumulated in the
area where mud velocity
reduced (after drill collar,
enlarged hole) and in the
wellbore bed (top of drill
collar)

- Stuck Pipe monitored from


torque and shaker
- Stuck Pipe action: jar and
rotate + Circulating maximum
rate

64
65
66
Case study: (W.A. Nugroho, 2017)
• Drill with lightweight fluid: foam
– Not established
• Set Casing 20’  hard to cement,
did top job cementing
• Next section (17 ½’)  LoC
treated with LCM  High torque
present
• Total Loss present  cement
plug (8x)
• Plugging material (bentonite ball)
pushed prior to cementing plug
• Total water & mud loss = 650,000
barrel

67
• 13 incidents of stuck pipe (2 lost in hole)
• 5 pack-off; 2 differential sticking; 2 wellbore
geometry (John Mitchell method, 2011)
• Most of incidents indicated by high torque.
Analyzed the Rotary bit, low WOB & RPM, Low
Dogleg severity give a result: Low torque 
High Torque can indicates Stuck.

68
GEOTHERMAL PRODUCTION ENGINEERING

GEOTHERMAL WELL TEST Ir. Nenny M. Saptadji Ph.D.

Dimas Taha Maulana, ST., MT.


E-mail: dtm@tm.itb.ac.id
PROGRAM STUDI MAGISTER TEKNIK GEOTERMAL

FAKULTAS TEKNIK PERTAMBANGAN DAN PERMINYAKAN ITB


Has High Can Naturally
Temperature Fluid ? Discharge ?
Target utama pemboran adalah zona Reservoir dengan temperatur cukup
reservoir yaitu zona yang memiliki tinggi namun berfasa air, belum tentu
temperature tinggi dan mengandung air dapat mengalir secara natural jika
atau zona permeable. Informasi awal tekanan dari dasar sumur kurang.
zona reservoir diperoleh pada saat
pemboran sumur.

How Big Feed zone ?


Productivity? Sumur dengan multifeedzone perlu
Informasi AWAL mengenai kemampuan diketahui performa dan kontribusi
produksi sumur diperlukan untuk masing-masing feedzone, terutama
mendesain fasilitas uji sumur dan untuk mengidentifikasi adanya “thief-
fasilitas produksi sumur . zone”.

Fluid Chemical Well Integrity ?


Informasi mengenai kimia sumur Sumur layak diproduksikan jika kondisi
diperlukan untuk mengetahui apakah lubang sumur cukup aman, tidak ada
fluida berpotensi menyebabkan sumbatan maupun kebocoran.
permasalahan yang berkaitan dengan
kimia misalnya deposisi scaling dan
korosi.
Outline Geothermal Well
Discharge Initiation

Downhole
Measurement

Well Discharge Test


Source: Mubarok

WELL DISCHARGE INITIATION

Dimas Taha Maulana, ST., MT.


Geothermal Master Program
Institut Teknologi Bandung
Not Naturally Discharge

• Deep Water Level (>500 m) from


wellhead
• Low Temperature and Pressure
• Cold Water Column
• Well Damage
• Poor Reservoir Permeability
• High Elevation (lower water level)
• Small Hole Size.
• Reservoir Cooling or Pressure
Decreasing
Liquid Well Discharge Characteristic
Press. Temp. Permeability Condition Possibility Alternative
of Flow Solution

H H H Up-flow H -

H L M Far from L Continuous Air


outflow lift, pump,

H H L Reservoir M Res. Stimulation


damage
M H H Deep Res. M Air lift, air
Medium compression, huff
Enthalpy and puff, well to
well
WELL
INITIATON
METHOD

Dimas Taha Maulana, ST., MT.


Geothermal Master Program
Institut Teknologi Bandung
Source: Mubarok
Air Compression Discharge Stimulation

Well to Well Stimulation

Nitrogen Injection Well Stimulation

Air Lifting Well Stimulation

Steam Injection using a Portable Boiler


1. Air Compression
2. Nitrogen
Injection
• Diadobsi dari metode gas lifting untuk
pengangkatan oil and gas
• Umumnya gas yang digunakan adalah
udara, nitrogen, dan CO2  murah
dan mudah diperoleh. u
• Udara beresiko korosi dan scaling
• Nitrogen bersifat inert dan mudah
diperoleh (78% di udara)
• CO2 harganya kompetitif dengan
Nitrogen, namun termasuk gas yang
berbahaya.
• Prinsip di geothermal adalah
menginjeksikan N2 pada kedalaman
main permeable zone (MPZ) agar
tekanan statik pada MPZ adalah
tekanan flashing-nya.
Well to Well
Injection
Geothermal downhole
measurement
(well logging; flow logging; etc.)

Dimas Taha Maulana


OUTLINE
Introduction

Well Integrity Log

Flow Log (PTS): Method

PTS: Analisa

PTS: Wellbore Modeling

PTS: Exercise

PTS: Case Study

82
OUTLINE
Introduction

Well Integrity Log

Flow Log (PTS): Method

PTS: Analisa

PTS: Wellbore Modeling

PTS: Exercise

PTS: Case Study

83
Well Test
Caliper Log
Water Loss Test/ Injectivity
Test
Pressure Fall-of Test

Heating Up Test

Discharge Test

Pressure Build-up Test

84
Well Test
Caliper Log
Water Loss Test/ Injectivity
Test
Pressure Fall-of Test

Heating Up Test

Discharge Test

Pressure Build-up Test

85
Well Test
Caliper Log
Water Loss Test/ Injectivity
Test
Run PTS tools
Pressure Fall-of Test

Heating Up Test

Discharge Test

Pressure Build-up Test

86
Well Test
Caliper Log
Water Loss Test/ Injectivity
Test
Pressure Fall-of Test

Heating Up Test

Discharge Test

Pressure Build-up Test

87
Temperature and Pressure Profile
Injeksi dengan
berbagai rate
Pemompaan Tekanan
0.0842 Bar/kg/s
Example (kg/s)
10.2
(bar)
38.8
Injectivity 0.00842 Mpa/kg/s
118.8 kg/Mpa.s

Reservoir Temp: 240 deg-C 15.3 39.2


Satu fasa uap
20.4 39.6
25.5 40.5

30 kg/s
Well Test
Caliper Log
Water Loss Test/ Injectivity
Test
Pressure Fall-of Test

Heating Up Test

Discharge Test

Pressure Build-up Test

91
well logging objectives
Well
Integrity Pressure &
(casing, Temperatur
liner, e
cement) Geological
Feed-zone
framework
characteriza
(lithostratigra
tion (PI and phy,
II) structure)
93
Downhole Survey

Sumber : Pertamina Kamojang

Sumber : Vertical.Net

94
Logging types

Open – hole operations

Cased hole operations

Production logging

95
Log Objectives
• Formation
• Temperature
• Pressure
• Fluid Flow
• Well/hole Integrity

96
OUTLINE
Introduction

Well Integrity Log

Flow Log (PTS): Method

PTS: Analisa

PTS: Wellbore Modeling

PTS: Exercise

PTS: Case Study

97
Well integrity log

Go devil / dummy log


Impression Block
Caliper log
Cement Bond Log
Downhole video
Magnetic Thickness
Detector

98
99
100
Cement bond log
• Indicates the quality of
casing cementing
• Determination of “top of
cement”
• Water pockets in the
annulus

(Steingrimsson, 2011)

Teknik Produksi Panas Bumi ITB 101


Downhole video

Teknik Produksi Panas Bumi ITB 102


Impression block

Teknik Produksi Panas Bumi ITB 103


Magnetic thickness detector (mtd)

Teknik Produksi Panas Bumi ITB 104


Teknik Produksi Panas Bumi ITB 105
Teknik Produksi Panas Bumi ITB 106
OUTLINE
Introduction

Well Integrity Log

Flow Log (PTS): Method

PTS: Analisa

PTS: Wellbore Modeling

PTS: Exercise

PTS: Case Study

Teknik Produksi Panas Bumi ITB 107


Sumber: www.warriorenergyservices.com

Teknik Produksi Panas Bumi ITB 108


Teknik Produksi Panas Bumi ITB 109
PTS Survey
• PTS survey dilakukan untuk mendapatkan
informasi-informasi:
• Lokasi zona-zona rekah pada suatu sumur
panasbumi
• PI dan atau II masing masing zona rekah
• Static PI dari setiap zona rekah
• Kontribusi aliran masing masing zona
rekah (massrate dan entalphy)
• dll

Teknik Produksi Panas Bumi ITB 110


• Shut-in
Program pts • Injection
• discharge

Teknik Produksi Panas Bumi ITB 111


GEOTHERMAL PRODUCTION ENGINEERING

WELL DISCHARGE TEST (2) Ir. Nenny M. Saptadji Ph.D.

Dimas Taha Maulana, ST., MT.


E-mail: dtm@tm.itb.ac.id
PROGRAM STUDI MAGISTER TEKNIK GEOTERMAL

FAKULTAS TEKNIK PERTAMBANGAN DAN PERMINYAKAN ITB


Orifice

Hole Lips
Pressure ¼” Pipa uji Tegak

Steam

Lip Pressure
Vapor
ATM
Sampling Point separator

Press. Gauge Temp. Gauge


Pressure Gauge

Dr
ai
n
Manometer G
Va
Instrumen Weir box lv
Recorder e
Lips Pressure

Liquid Dominated SUMUR

Silencer + Weir box

Separator

Orifice
Calorimeter

(Siitonen, 1986)
Uji Produksi: Metoda Kalori
Meter
• Metoda kalorimeter umumnya digunakan untuk
mengukur laju aliran dari sumur-sumur yang
diperkirakan mempunyai laju aliran kecil (< 10 kg/s)
Perkiraan ukuran kalorimeter dan separator yang
dibutuhkan untuk uji produksi (Grant et al. 1982)
Hole Lips
Pressure ¼” Pipa uji Tegak
LIP PRESSURE
Top Valve 10”900 Steam

Bleeding Pipe ½”

Wing Valve
Valve line 10”-900 ATM
Master Valve separator
10”-900 Sampling Point

Press. Gauge Temp. Gauge


Pressure Gauge

Manometer Drain
G Valve
Lips Pressure

Instrumen Manometer Weir box


Recorder
Side Valve 3 1/8” Lips Pressure

SUMUR
METODA LIP PRESSURE

• Metoda Sembur Tegak (Vertical Discharge)

𝐺 ∗ 𝐻1,102
= 184
𝑃0,96
𝑀
𝐺=
𝐴
184 ∗ 𝐴 ∗ 𝑃0,96
𝑀=
𝐻1,102

P “lip pressure” [bar absolute]


H flowing enthalpy [kJ/kg]
G total laju alir masa unit area [tonnes/cm2.sec]
A luas area dari pipa lip [cm2]
M total laju alir masa [kg/s]
Lip Pressure Method –
Horizontal Discharge to a Silencer
Measurement of water from silencer using weir box
Triangular Weirbox

Rectangular Weirbox Suppressed Weirbox


Simplified Formula for V- notch Weir Box
For field application, the simplified equation commonly
used is:
Russel James formula
for calculating mass flow rate and enthaply
M : Mass flow rate from the
Watm welll (kg/s))
Y
A  p 0.96 H : Fluid enthalphy (kJ/kg)
P : Lip pressure (Mpa)
Watm : Water mass flow rate
measured in the weir box
at atmospheric condition
(kg/s)
Watm  2258 A : area lip (cm2)
M 2675 : Enthalpy at 1 atm
2675  H

Nenny Saptadji/ITB
Separator method
PRODUCTION TEST FACILITY
(SEPARATOR METHODE)
ATMOSPHERIC
FLASH TANK

SEPARATOR

WEIR BOX + V-NOTCH

COOLING POND

BRINE

TWO PHASE
STEAM ROCK MUFFLER

WELL
FLOW RECORDER
(ORRIFICE METHODE)
Tracer Flow Test
Well Production Type
Method Advantages Disadvantages

Calorimeter Inexpensive Low flow rate (max: 10 kg/s); Very


noisy; Not online; Moderate
Accuracy
Separator Accurate; Online and Initial High cost; Central Separator
Real time

Lip Pressure Initial Low Cost; Accurate Stop production; Noisy; Limit by
Fluid Chemistry

Tracer Dilution Not affecting flow; keep High cost, not real time.
well online

New Approach:
Ultrasonic, Coriolis,
Radio Frequency,
Load Cell
James Lip pressure Measurement evaluation

Perbandingan James
Lip dan TFT
menghasilkan error 13%
untuk Enthalpy dan 10%
untuk laju alir.
Error menurut Grant
2011 diatara 5-8%.

Sumber: Irsamukhti, 2015


Penyebab james lip tidak akurat

• Adanya NCG
• Kondisi aliran sumur yang
tidak setabil
• Pembacaan alat ukur
tekanan yang tidak baik
• Pembacaan ketinggian air
pada weir-box tidak akurat
Lip vs separator

Sumber: Mubarok, 2015


Monitoring Sumur
Parameter yang Dimonitor
• Tekanan dan Temperatur Kepala Sumur
• Total laju Alir (laju alir uap dan laju alir air)
• Tekanan dan Temperatur dasar sumur
• Tekanan dan temperatur sumur monitoring
• Caliper survey
• Sampel kimia dari kepala sumur
• Sampel uap daru turbin
• Uji produksi
• Uji plat korosi
Contoh Kurva Produksi Sumur Tidak Bermasalah
Scaling

(Malcom Grant)
Contoh Perubahan Tekanan Sumur Bermasalah

400 AWI1-5
PB 1-5
350

300

250
Steam Rate (kph)

200

DC
150
TFT

100

50

0
9/1/02 9/1/03 8/31/04 8/31/05 9/1/06 9/1/07 8/31/08 8/31/09
Permasalahan Sumur pada Saat Produksi

• Pressure & Temperature Decline


• Scaling
• Corrosion
• Casing Leaks
• Casing Collapse
Scaling
• Fasa cair fluida panas
bumi mengandung
mineral, silica, dan
garam.
• Umumnya Scaling Silica,
Kalsium Karbonat, Silika
Besi, Sulfida, Magnesium
• Identifikasi:
• Caliper
• Analisa Kimia
Dampak Scaling

• Menutup Reservoir, Sumur dan


Pipa Alir
• Mengurangi produksi sumur
• Perbaikan atau penggantian alat
• Menurunkan kapasitas PLTP
Scaling pada Lubang Sumur
Identifikasi Scaling
• Secara Langsung
• Logging Go Devil atau Caliper
• Sampel Scale (Scraper)
• Downhole Camera
• Secara Tidak Langsung
• Penurunan produksi sumur
• Analisa kimia
Mengatasi Scaling

Menggunakan Inhibitor/ Antiscalant


Mengeruk dengan Workover (reaming)
Menginjeksikan Asam
Menyuci sumur dengan asam menggunakan
Coiled Tubing (Rotojet)
• Beberapa jenis scaling yang ditemui di
lapangan geothermal :
- Silica (SiO2)
- Kalsit (CaCO3)
- Anhidrit (CaSO4)
KEMUNGKINAN TEMPAT TERBENTUKNYA ENDAPAN
Sulfide
deposition

Separator
Well head silencer
Silica
Two phase deposition
Production
casing flow

Calcite Demister
deposition
Silica Turbine
Single Water collecting tank Sulfide
deposition
phase flow
deposition
Slotted
liner
Condenser
Reservoir

Silica
Re-injection deposition Cooling tower

Sumber :
Yunis - PGE
Silika di fasilitas produksi Sumber :
Yunis - PGE

Pipa hot brine


Pipa cold brine

Turbin blade

Saluran pendingin
Kasus lapangan 1 :
• Penanggulangan
- Mengontrol temperature brine sampai ke
sumur reinjeksi
- Modifikasi pH.
- Secara bertahap dilakukan pencucian dengan
NaOH.
- Injeksi inhibitor skaling
Korosi
• Temperatur
• pH
• Konsentrasi Oksigen
• Kecepatan Alir Fluida
• Kandungan Solid

Penyebab Korosi
• Pada kedalaman dangkal, terjadi
karena Oksidasi. Dipercepat oleh
adanya kandungan Klorida, Sulfida,
dan NaCl yang tinggi
• Pada kedalam dalam dipengaruhi
oleh CO2 dan Asam Sulfat

Korosi Casing Eksternal


Korosi Eksternal di Permukaan
• Semen anti korosi
• Penggunaan Beberapa lapisan
Casing pada zona dangkal yang
asam
• Material casing yang tahan asam

Pencegahan
• Menggunakan Tie-Back Casing
• Plug and Abandonment jika
beresiko terjadi blow out

Penanganan
• Korosi dari dalam casing
• Disebabkan Asam sulfat pada
area vulkanik muda (pH < 3 )
• Korosi karena aliran fluida

Korosi casing internal


• Pemilihan material casing.
• Injeksi Caustic Soda untuk
meningkatkan pH.
• Menggunakan inhibitor
• Penggunaan Tie-back
• Well abandonment.

Pencegahan dan Penanganan


Kerusakan Casing
Kerusakan Casing dapat menyebabkan:
• Perbaikan yang mahal
• Penutupan sumur
• Pemboran sumur pengganti
• Penurunan produksi PLTP
• Beresiko blow out
Penyebab kerusakan casing

• Penyemenan tidak baik


• Casing putus
• Thermal Stress (pemuaian)
• Erosi
• Subsidence
• Korosi
Mechanical wear (Erosion)
Thermal
Expansion
Mendeteksi Kerusakan Casing
• Temperature Log
• Caliper Log
• Pemompaan udara ke
dalam sumur
• Camera Video
• Go Devil Log
Penanganan Kerusakan Casing

• Penggantian Casing pada kedalaman dangkal


• Dibor (Milling) jika Collapse
• Menggunakan Tie-back
• Jika Liner Putus, dilakukan Fishing
• Squeeze Cementing Plug
Well Killing and
Abandonment
Faktor yang mempengaruhi sumur di-
abandon
• Kondisi mekanikal
• Masalah sumur ketika pemboran
• Lokasi sumur
• Kondisi semen dan casing
• Korosi
• Pertimbangan zona produksi
• Pertimbangan ekonomi
• Rencana pengembangan lokal
Tipe Abandonment
1. TA – Temporarily Abandonment
• Dilakukan saat Workover
• Dilakukan pada saat pengembangan lapangan

2. P&A – Plug and Abandonment


• Menutup sumur selamanya
• Sumur bermasalah
Terima kasih atas perhatiannya 

Anda mungkin juga menyukai