Mata Kuliah : Proses Produksi

Program Studi : Teknik Mesin

Kode Mata Kuliah : KKTM03
Semester :2
SKS :2
Tahun Akademik : 2015-2016

UNIVERSITAS MUHAMMADIYAH TENGERANG

FAKULTAS TEKNIK
 Biodata
Nama : Ahmad Iskandar
Place / Date : Serang, 11 Maret 1985
Address : Jl. Paku Haji km 02.
Perumaham Paradise Park Blok H No. 5 Sepatan
Tangerang
Email : iskandar.smart@gmail.com
HP : 087771456434

Education :
SMK N 2 Serang Teknik Mesin
Bachelor Mechanical Engineering and Education
Univesitas Pendidikan Indonesia
Master Mechanical Manufacturing System Universitas
Pancasila
Working Experience :
Training Instructor PT Komatsu Indonesia ASTRA Group
(2009-2012)
Training Instructor PT Dharma Polimetal Triputra Group
 PROSES PENILAIAN
Persyaratan mengikuti Ujian kehadiran 75 %
Materi Ujian :
o Materi 1 6 Ujian Tengah Semester
o Materi 7- 13 Ujian Semester
Tugas :
Tugas Kelompok
Tugas Individu
Komposisi Penilaian Nilai Angka Nilai
Nilai Hadir : 10 % Nilai 85 A
65 Nilai < 85 B
Nilai Tugas : 20%
45 Nilai < 65 C
Nilai UTS : 30 % 30 Nilai < 45 D
Nilai UAS : 40 % Nilai < 30 E
PROSES PRODUKSI -
KKTM03
Materi MATERI PEMBELAJARAN
1 Pemotogan Logam
2 Proses Pembubutan
3 Proses Mesin Frais / Meraut
4 Proses Mesin Gurdi Dan Pengebor
5 Mesin Gurdi Dan Pengebor
6 Mesin Ketam Dan Mesin Serut
7 Mesin Gergaji Dan Pembesar Lubang
8 Pengasahan
10 Roda Gigi
12 Surface Grinding Pengerjaan Sangat Halus
13 Special process / Permesinan Khusus

Reference :
- Manufacturing Engineering and Technology, 4th ed.
by Serope Kalpakjian and Steven Schmid
-Wirawan Sumbodo dkk, (2008).Teknik Produksi Mesin Produksi. Direktorat Direktorat
Jendral Manajemen Pendidikan Dasar dan Menengah, Departemen Pendidikan
Nasional
-Rohim, Taufiq, 1993,Teori & Tekonologi Proses Pemesinan,Bandung, Penerbit
ITB
Process Production

Process
Production
 Proses Permesinan
Proses pemesinan = Proses pemotongan logam,

Proses pemotongan dengan mesin pres

Proses pemotongan konvensional dengan mesin perkakas
Proses pemotongan non konvensional.

Proses pemotongan dengan

menggunakan mesin press:
pengguntingan
(shearing),pengepresan
(pressing) dan penarikan
(drawing, elongating).

Proses pemotongan
konvensional dengan mesin
perkakas meliputi proses
bubut (turning), proses frais
Machining Process
Beberapa proses
pemesinan :
1. Bubut (Turning/Lathe)
2. Frais (Milling)
3. Sekrap (Planning, Shaping
4. Gurdi (Drilling)
5. Gerinda (Grinding)
6. Bor (Boring)
7. Pelubang (Punching Press)
8. Gerinda Permukaan
(Surface Grinding)
Video Proses permesinan
Jenis Proses, Gerak Potong dan Gerak
Makan
Fundamentals of Cutting

Figure 20.3 Schematic illustration of a

two dimensional cutting process,
 PEMBENTUKAN BERAM (CHIPS
FORMATION)

Jenis-jenis dan bentuk beram proses pemesinan pada saat mulai terbentu
PEMBENTUKAN BERAM (CHIPS
FORMATION)
(a) (b) (c)

(d) (e) (f)

 Chip breakers
(a) Schematic
illustration of
the action of a
chip breaker.
The chip
breaker
decreases the
radius of
curvature of
the chip.
(b) Chip breaker
clamped on
the rake face
of a cutting
tool.
(c) Grooves in
cutting tools
acting as chip
breakers.
 Chip breakers

Various chips produced in turning:

(a) tightly curled chip;
(b)chip hits workpiece and breaks;
(c) continuous chip moving away from workpiece; and
(d)chip hits tool shank and breaks off.
 PEMBENTUKAN BERAM (CHIPS
FORMATION)

Beberapa bentuk beram hasil proses pemesinan

 Temperature Distribution
Typical temperature
distribution over the
cutting zone.
Choosing a Cutting Tool
Hot Hardness
Toughness and impact strength
Thermal shock resistance
Wear resistance
Chemical stability and inertness

November 7, 2005 Group #2 18

Hot Hardness
Hardness of
various
cutting-tool
materials as
a function of
temperature
High Speed Steels (HSS)
Good wear resistance
Relatively inexpensive

Suitable for:
High positive rake tools (small angles)
Interrupted cuts
Tools subjected to vibration and chatter
Cast-Cobalt Alloys
Higher hot hardness than HSS
Cuts almost twice as quick as
HSS

Main use:
Remove large amounts of
materials as quick as possible
(roughing cuts)
 Carbides
Most cost effective,
versatile tool used
in manufacturing
Two major types of
carbides (Tungsten
and Titanium)
Types of Carbides
Tungsten Carbides
Manufactured using powder-metallurgy
Used to cut steels, cast iron, and
abrasive non ferrous metals

Titanium Carbides
Higher wear resistance than Tungsten
Carbides but is not as tough
Cuts at higher speeds than Tungsten
Carbide Inserts
Ceramic Tool Materials
Ceramic tool materials were introduced in the
early 1950s
A very effective cutting tool
Types:
Alumina based Ceramics
Cubic Boron Nitride
Silicon Nitride
Diamond
Hardest of all known materials
Desirable cutting tool properties
Low Friction
High Wear resistance
Sharp Edge (able to maintain)
Good Surface Finish
Good Dimensional Accuracy
Approximate Cost of Selected
Cutting Tools
Cutting Fluids

November 7, 2005 Group #2 28

Cutting Fluids

November 7, 2005 Group #2 29

Considerations for Selecting cutting
fluids
Need for a lubricant or Coolant,
or both.
Levels of temperatures expected
Forces encountered
Cutting speed
The need for a cutting depends on
severity
of the operation:

November 7, 2005 Group #2 30

Machining Processes
1. Sawing
2. Turning
3. Milling
4. Drilling Increasing
Severity
5. Gear cutting
6. Thread cutting
7. Tapping
8. Internal broaching

Cutting fluids have to me more carefully selected as you

go down the list.
Application of Cutting
Fluids
Cara Pemberian Cairan Pendingin
a) Dibanjirkan ke benda kerja (Flood Application
of Fluid)

b) Disemprotkan (Jet Application of Fluid)

c) Dikabutkan (Mist Application of Fluid),

(a) (b) (c)

Tugas Individu - 1:
Buatlah makalah yang membahas tentang salah jenis cutting tools

NEXT : TURNING PROCESS