MODUL : 03

TRAINING OPERATOR
PABRIK

MATERI : STASIUN PRESS

PT. ASTRA AGRO LESTARI, Tbk.

Training Operator Pabrik – Modul 03
 Diagram Proses Pengolahan TBS
Transportasi

Security Timbangan Administrasi mill

Loading Ramp
TB Segar
Rebusan

Air condensat
Janjang rebus
Hoist. Crane

Tankos Thresher
Mulching
Brondol rebus
Digester

Press

Fibre Crude oil

Boiler Depericarper
Station Klarifikasi
Nut
Kernel Station
PT. ASTRA AGRO LESTARI, Tbk.
Training Operator Pabrik – Modul 03
 AUTOFEEDER DAN THRESHER

Hoisting Hoisting crane

crane Fungsi : Untuk mengangkat dan menuang Tandan
buah masak (buah rebus) ke autofeeder

Autofeeder
Fungsi : Mengumpan buah rebus dari hopper ke
thresher drum

Hal yang perlu diperhatikan

Pengisian autofeeder max 2 lori
Autofeeder
Next

Thresher
Fungsi : Untuk melepas dan memisahkan fruit/brondolan
rebus dari tandannya

Hal yang perlu diperhatikan

Thresher
1. Pengisian autofeeder max 2 lori
2. Kecepatan drum 23 – 24 rpm
Proses control
USB account/150 max 3 %
Thresher

PT. ASTRA AGRO LESTARI, Tbk. Press

Training Operator Pabrik – Modul 03
 STATION DIGESTER DAN PRESS

Digester
Fungsi :Untuk melumatkan buah rebus
sehingga memudahkan proses pengepressan

Degester
Hal yang perlu diperhatikan
1. Level digester : > ¾ dari volume
2. Temperatur : 90 - 95 o C
3. Drain digester harus lancar

Press
Fungsi :Untuk memisahkan minyak kasar (crude
oil) dari daging buah (mesokarp)

Hal yang perlu diperhatikan

1. Tekanan hydraulik cone : 30 – 70 Kg/cm2
2. Ampere motor press : 30 – 38 Ampere
Proses control
Press 1. Wet Oil losis : < 7,5 %
2. Broken kernel : < 18 %

PT. ASTRA AGRO LESTARI, Tbk.

Training Operator Pabrik – Modul 03
 IK-SWT/OPR-01/PRS-01
AUTO FEEDER

PT. ASTRA AGRO LESTARI, Tbk.

Training Operator Pabrik – Modul 03
 IK-SWT/OPR-01/PRS-01
AUTO FEEDER

PT. ASTRA AGRO LESTARI, Tbk.

Training Operator Pabrik – Modul 03
 IK-SWT/OPR-01/PRS-02
THRESHER

PT. ASTRA AGRO LESTARI, Tbk.

Training Operator Pabrik – Modul 03
 IK-SWT/OPR-01/PRS-02
THRESHER

PT. ASTRA AGRO LESTARI, Tbk.

Training Operator Pabrik – Modul 03
 IK-SWT/OPR-01/PRS-03
DIGESTER

PT. ASTRA AGRO LESTARI, Tbk.

Training Operator Pabrik – Modul 03
 IK-SWT/OPR-01/PRS-03
DIGESTER

PT. ASTRA AGRO LESTARI, Tbk.

Training Operator Pabrik – Modul 03
 IK-SWT/OPR-01/PRS-04
SCREW PRESS

PT. ASTRA AGRO LESTARI, Tbk.

Training Operator Pabrik – Modul 03
 IK-SWT/OPR-01/PRS-04
SCREW PRESS

PT. ASTRA AGRO LESTARI, Tbk.

Training Operator Pabrik – Modul 03
 IK-SWT/OPR-01/PRS-04
SCREW PRESS

PT. ASTRA AGRO LESTARI, Tbk.

Training Operator Pabrik – Modul 03
 IK-SWT/OPR-01/PRS-05
DILUTION

PT. ASTRA AGRO LESTARI, Tbk.

Training Operator Pabrik – Modul 03
 IK-SWT/OPR-01/PRS-05
DILUTION

PT. ASTRA AGRO LESTARI, Tbk.

Training Operator Pabrik – Modul 03
 IK-SWT/OPR-01/PRS-06
SAND TRAP TANK

PT. ASTRA AGRO LESTARI, Tbk.

Training Operator Pabrik – Modul 03
 IK-SWT/OPR-01/PRS-06
SAND TRAP TANK

PT. ASTRA AGRO LESTARI, Tbk.

Training Operator Pabrik – Modul 03
 IK-SWT/OPR-01/PRS-07
VIBRATING SCREEN

PT. ASTRA AGRO LESTARI, Tbk.

Training Operator Pabrik – Modul 03
 IK-SWT/OPR-01/PRS-07
VIBRATING SCREEN

PT. ASTRA AGRO LESTARI, Tbk.

Training Operator Pabrik – Modul 03
 IK-SWT/OPR-01/PRS-08
CAKE BREAKER CONVEYOR

PT. ASTRA AGRO LESTARI, Tbk.

Training Operator Pabrik – Modul 03
 IK-SWT/OPR-01/PRS-08
CAKE BREAKER CONVEYOR

PT. ASTRA AGRO LESTARI, Tbk.

Training Operator Pabrik – Modul 03
 FISH BONE DIAGRAM OIL LOSSES IN FIBRE STASIUN PRESS

SEBAB AKIBAT
Manusia Mesin
Pipa drain digester
Tekanan hydraulik
sumbat
cone press rendah
Training operator Performance digester
kurang di follow up Output press terlalu tinggi
kurang baik
& Supervisi kurang RPM Press
terlalu cepat Lubang-lubang bottom
Supervisi/Operator Plate digester sumbat
tidak fanatik dengan
Worm screw & press
feed back kontrol proses
Cage sudah aus

ODB fibre >7.5%

Temp < 95oC

Tehnik sampling dan Mass pass to digester

analisa tidak kurang sempurna
akurat (Frek, alat)
Stirring arm sudah aus

Level digester tdk penuh

Metode Material
PT. ASTRA AGRO LESTARI, Tbk.
Training Operator Pabrik – Modul 03
 FISH BONE DIAGRAM BROKEN NUT STASIUN PRESS

SEBAB AKIBAT
Manusia
Mesin
Temperatur
digester < 95 o C Worm screw
sudah aus
Training operator Waktu/tekanan
tdk tercapai Performance press
kurang di follow up
kurang sempurna
& Supervisi kurang Performance perebusan
Supervisi/Operator kurang sempurna Tekanan hydraulik
tidak fanatik dengan press tinggi
feed back kontrol Proses Deaerasi kurang
sempurna

B.Nut > 18 %

Buah mentah
Tehnik sampling dan
analisa tidak
akurat (Frek, alat)
Nut pecah saat pemakaian
alat berat di loading ramp

Metode Material
PT. ASTRA AGRO LESTARI, Tbk.
Training Operator Pabrik – Modul 03