ELECTRICAL SUBMERSIBLE PLUNGER PUMP ( ESPPU )

Adapun tenaga penggerak pompa - ESPPU ini adalah Magnetic Linear Motor yang bergerak
secara resiprokasi yang secara langsung memompakan minyak ke permukaan.
Adapun system peralatan pompa – ESPPU terdiri dari tiga bagian : Linear Motor; Tubular
Pump; Surface Control System. Adapun proses pemproduksian minyak dari dalam tanah ke
permukaan berlangsung sebagai akibat pergerakan resiprokasi motor linearnya yang
langsung menggerakan “plunger” didalam pompa sehingga minyak dapat terpompakan ke
permukaan.
Pompa ESPPU ini secara teknis ekonomis berfungsi menggantikan mesin – mesin dan
peralatan pompa angguk dengan sucker rodnya yang diindikasikan mengkonsumsi energi /
tenaga yang besar, efisiensi pompanya yang rendah, serta kehausan sucker rod dan dan
tubingnya akibat pergesekan, terparah di sumur – sumur miring. Penggunaan ESPPU ini
mengurangi beban energi listrik antara 40-50% dibandingkan menggunakan Pompa Angguk.
Pompa ESPPU cocok untuk memompakan minyak disumur – sumur vertical, sumur miring
termasuk sumur horizontal. Pompa ini terbukti cocok digunakan dari lapisan – lapisan tipis
Hydro Carbon serta lapisan dengan permeabilitas rendah.
A worldwide revolution in Artificial Lifting Technology.

I. Operating Principle Electrical Submersible

i. Operating Principle of ESPPU Plunger Pump unit
Power is transmitted by cable to the stator of (ESPPU)
Wellhead
the linear motor. The stator generates strong
magnetic force, and pushes the reciprocating
head doing periodic reciprocating motion at the Control Oil-convery pipe Energy
system
speed specified by the earth based intelligent
control cabinet. The upper end of the Cable Casing conservation
reciprocating head is connected with special DrainValve
tubular plunger pump and reciprocated, to lift oil
Standing
Environmental
up to the ground. Valve

Barrel
PlungerPump protection
Intelligence
StatorReciprocatinghead
Linearmotor
Oillayer Security
A worldwide revolution in Artificial Lifting Technology.

I. Operating Principle Electrical Submersible

ii. Principle of Linear Motor Plunger Pump unit
Structure or (ESPPU)
ot
M
on
ti or
sec Sta
t d
le ea
iS ng ng
h Energy
ti
Coil roca
Recip conservation
Permanent magnet Environmental
protection
Intelligence
Distance ring
Silicon steel sheet Security
A worldwide revolution in Artificial Lifting Technology.

II. Product series Electrical Submersible

Plunger Pump unit
(ESPPU)
 The 96 series (1140V)

 The 114 series (380V, 660V, Energy

1140V) conservation
Environmental
 The 143 series (1140V)
protection
 The 185 series (1140V) Intelligence
Security
A worldwide revolution in Artificial Lifting Technology.

III. Technical parameters Electrical Submersible

Plunger Pump unit
 Linear Motor
 Pattern: Permanent magnet linear motor (ESPPU)
 Outer Diameter: φ96mm, φ114mm,
φ143mm, φ185mm
 Overall length: 4.46 ～ 10.9m Energy
 Working medium: A mixture of oil,
water and gas conservation
 Working medium temperature: ≤150℃
 Max. downhole pressure: ≤30Mpa Environmental
 Rated voltage: 380V, 660V(three-phase
four-wire system), 1140V protection
 Input frequency: 50Hz
 Max. output power: 50KW(The 96 series);
Intelligence
50KW(The 114 series); 80KW(The 143 series); Security
160KW(The 185 series)
A worldwide revolution in Artificial Lifting Technology.

III. Technical parameters Electrical Submersible

Plunger Pump unit
 Working method: Intermittently
 Class of insulation: H (ESPPU)
 Max. thrust: 3.5T(The 96 series);
3.5T(The 114 series); 6.0T(The 143 series)
10.0T (The 185 series) Energy
 The reciprocating head travelling length:
1.23m; 1.47m conservation
 Type of cooling: By well fluid flowing
 Intelligent control cabinet Environmental
 Rated voltage: 380V, 660V, 1140V
 Online adjustmenting parameters: protection
0.1~8 times per minute Intelligence
 Plunger pump
 Select pump diameter according to liquid Security
production volume.
A worldwide revolution in Artificial Lifting Technology.

III. Technical parameters Electrical Submersible

Content Matched Rated Rated Max. Sizeof
Stroke
Plunger Pump unit
Pump Voltage Power projected Applicable
Parameter （ V） （ kW ） Diameter Casing （ inc
time Applicable
WellDepth
Rated
displacement
(ESPPU)
（ mm ） （ min
Model h） （ m ） （ m3/d ）
ˉ¹ ）

WFQYDB-114-660-(15 ～ 28/32 660 30 114 5.5 0.1 ～ ≤2000 ≤20

30) /38/44 8 Energy
WFQYDB-114-660-(20 ～ 28 660 35 114 5.5 0.1 ～ 2400 7
35)
WFQYDB-114-660-(20 ～ 32 660 35 114 5.5
8
0.1 ～ 2000 10
conservation
35) 8
WFQYDB-114-660-(20 ～ 38 660 35 114 5.5 0.1 ～ 1500 15 Environmental
35) 8
WFQYDB-114-660-(20 ～
35)
44 660 35 114 5.5 0.1 ～
8
1000 20 protection
WFQYDB-114-660-(20 ～ 50 660 35 114 5.5 0.1 ～ 900 26
35) 8 Intelligence
WFQYDB-114-660-(20 ～ 57 660 35 114 5.5 0.1 ～ 650 35
35)
WFQYDB-114-1140-(30 ～
8
0.1 ～
Security
32 1140 50 114 5.5 3000 10
50) 8
A worldwide revolution in Artificial Lifting Technology.

III. Technical parameters Electrical Submersible

Content Matched Rated Rated Max. Sizeof
Stroke
Plunger Pump unit
Pump Voltage Power projected Applicable
Parameter （ V） （ kW ） Diameter Casing （ inc
time Applicable
WellDepth
Rated
displacement
(ESPPU)
（ mm ） （ minˉ¹
Model h） （ m ） （ m3/d ）
）

WFQYDB-96-1140-(30 ～ 28/32/ 1140 50 96 5 0.1 ～ ≤3500 ≤15

50) 38 8 Energy
WFQYDB-114-380-(8 ～ 15) 28/32 380 15 114 5.5 0.1 ～ ≤1000 ≤10

32/38/
8
conservation
WFQYDB-143-1140-(30 ～ 44/50/ 1140 50 143 7 0.1 ～ ≤3000 ≤50
50) 57/70 8
Environmental
WFQYDB-143-1140-(40 ～ 38 1140 80 143 7 0.1 ～ 3000 15
80)
WFQYDB-143-1140-(40 ～ 44 1140 80 143 7
8
0.1 ～ 2600 20
protection
80) 8
WFQYDB-143-1140-(40 ～ 50 1140 80 143 7 0.1 ～ 2100 26 Intelligence
80) 8
WFQYDB-143-1140-(40 ～
80)
57 1140 80 143 7 0.1 ～
8
1600 35 Security
WFQYDB-143-1140-(40 ～ 70 1140 80 143 7 0.1 ～ 1100 50
A worldwide revolution in Artificial Lifting Technology.

III. Technical parameters Electrical Submersible

Plunger Pump unit
Auxiliary Equipment (ESPPU)
Oil-submersible Cable
Cable Clamp

Transformer Energy
conservation
Environmental
protection
Intelligence
Cable Cover
Security
A worldwide revolution in Artificial Lifting Technology.

IV. Advantage Electrical Submersible

Plunger Pump unit
ii. Energy conservation
Comparison of the four energy-saving test Wells in Daqing oilfield
(ESPPU)
Comparing with the type-8 beam pump, the power saving reaches over 80% per day within
2T. When the daily output is between 2-5T, the power saving is above 60%. When the
daily output is between 6-8T, the power consumption decreases by more than 40%!
Before 试验前 After 试验后
Liquid Liquid
productio Working Power Unitpower Systemefficiency productio Working Power Unitpower Systemefficiency
Well No. n fluidlevel consumption consumptionofLiquid n fluidlevel consumption consumptionofLiquid
Volume (M) perday(Kwh) production(Kwh/t) (%) Volume (M) perday(Kwh) production(Kwh/t) (%)
(T) (T)

150-26 2.0 1410 90.8 45.4 8.8 2.1 1383 19.0 12.7 31.1

150-26 2.5 1335 92.6 37.0 10.2 2.4 1283 20.7 11.5 31.9

150-26 2.0 1392 153.8 76.9 5.1 2.1 1288 21.0 10.5 35.1

150-26 2.3 1378 115.6 50.3 7.8 2.2 1265 22.1 12.3 29.5

Mean 2.2 1378 113.2 52.4 8.0 2.2 1305 20.7 11.7 31.9
A worldwide revolution in Artificial Lifting Technology.

IV. Advantage Electrical Submersible

Beam pump ESPPU Plunger Pump unit
(ESPPU)

Energy
conservation
High investment Low investment Environmental
Heavy work on ground maintenance Light work on ground maintenance
Sucker-rod lifting No sucker-rod lifting protection
High energy consumption Low energy consumption
Low system efficiency High system efficiency Intelligence
Complex work on adjusting parameters Simple work on adjusting parameters
Security
A worldwide revolution in Artificial Lifting Technology.

IV. Advantage Electrical Submersible

Plunger Pump unit
iii. Security and efficiency (ESPPU)
Daily maintenance items Beam Pump ESPPU
Anticorrosion and keep warm ✔ ✔ Energy
Check for leaks ✔ ✔
Regular maintenance ✔
conservation
✘
First-class maintenance ✔ ✘ Environmental
Second-class maintenance ✔ ✘ protection
Replace belts ✔ ✘ Intelligence
Replace packing ✔ ✘
Security
Adjustment parameters ✔ ✘
A worldwide revolution in Artificial Lifting Technology.

IV. Advantage Electrical Submersible

Plunger Pump unit
iv. Remote management 远程管理 (ESPPU)
Online parameters adjusting, remote browsing,
the ESPPU opens a new age of intelligent oil extraction!
Energy
The Intelligent control cabinet can adjust parameters online by digital conservation
buttons and dial switches without stopping. The interface of the control
system is clear and easy to understand, which declines workload and the
Environmental
operation difficulty of oil extraction workers. protection
Intelligence
Security
A worldwide revolution in Artificial Lifting Technology.

V. Cases Electrical Submersible

103 Dui Block, Daqing Oilfield, CNPC(85 wells) Plunger Pump unit
(ESPPU)
In 2014, CNPC set up a demonstration area for high efficiency lifting of ESPPU with
special funds.
Application effect:
• Energy conservation. Compared with beam pumps, ESPPUs reduce energy Energy
consumption by 45.7% per day per well.
• Save labor costs. The ESPPU demonstration area was reduced by 27 workers.
Annual labor cost savings 3.46 million yuan. conservation
• Reduce equipment maintenance costs. As ESPPU has no moving equipments on
the ground which need daily maintenance, the maintenance cost can be Environmental
reduced by 5000 yuan each year compared with beam pump. The all 85 wells
can save 425000 yuan per year. protection
Intelligence
Security
A worldwide revolution in Artificial Lifting Technology.

VII. History Since1984 Electrical Submersible

Plunger Pump unit(ESPPU)
Since 2002, we just focus R&D of ESPPU.
The CNPC’s conference reached an agreement
ESPPU had been that, as the technology of ESPPU had been
continuously improved after the first decade The industry standard (SY/T 7331-2016) for
developed ESPPU which was mainly drafted by SYXC
successfully. testing, the quality and lifetime of ESPPU had
was passed by.
met conditions for large-scale application.

2002 2013

2004 2015

The first prototype of Awarded “the first prize in technical ESPPU has developed into four
ESPPU successfully tested invention” of CNPCI, and honored as “a series and multiple models for the
in downhole. worldwide revolution in Artificial Lifting difference of oil-well conditions.
Technology”.