LEMBAR PERSETUJUAN

Yang bertanda tangan dibawah ini Dosen Pembimbing PKL, Kepala Program
Studi Teknik Listrik Jurusan Teknik Elektro Politeknik Negeri Medan dan Ketua
Jurusan menyatakan bahwa Laporan Praktek Kerja Lapangan dari :

ANUGRAH HOLONG S.T. BERNARD SAMUEL SIANTURI

NIM : 1405031040 NIM : 1405031018

MUHAMMAD AZWIN PURNAMA SIDABUTAR

NIM : 1405031019 NIM : 1405031029
dengan judul :

Telah selesai dalam praktek kerja lapangan dimulai tanggal 06 Februari 2017
sampai dengan 16 Maret 2017 dilaksanakan di PT.PERKEBUNAN
NUSANTARA III UNIT PABRIK KELAPA SAWIT SEI MANGKEI.

Medan, Juli 2017

Dosen Pembimbing,

Ir. Trahman Sitepu, M.T.

NIP : 19600301198602 1 001

Ketua Jurusan, Kepala Program Studi,

Teknik Elektro Teknik Listrik

Junaidi,S.T,M.T. Ir.Gunoro,M.T.
NIP : 19630309198803 1 002 NIP : 19601218198403 1 001

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 LEMBAR PENGESAHAN

Yang bertanda tangan dibawah ini Pembimbing Lapangan dan Manager Pabrik
Kelapa Sawit Sei Mangkei, menyatakan bahwa laporan praktek kerja lapangan
dari :

ANUGRAH HOLONG S.T. BERNARD SAMUEL SIANTURI

NIM : 1405031040 NIM : 1405031018

MUHAMMAD AZWIN PURNAMA SIDABUTAR

NIM : 1405031019 NIM : 1405031029
dengan judul :

Telah selesai dalam praktek kerja lapangan dimulai tanggal 06 Februari 2017
sampai dengan 16 Maret 2017 dilaksanakan di PT.PERKEBUNAN
NUSANTARA III UNIT PABRIK KELAPA SAWIT SEI MANGKEI.

Sei Mangkei, Juli 2017

Pembimbing Lapangan,

Samin Sembiring

Manejer PKS Sei Mangkei Masisnis Kepala PKS Sei Mangkei

PT. Perkebunan Nusantara III PT. Perkebunan Nusantara III

M. Malemta Sebayang, S.T, QIA Obet Mula Tua Sipayung, S.T, QIA

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 KATA PENGANTAR

Puji dan syukur penulis panjatkan kehadirat Tuhan Yang Maha Esa atas
segala berkat dan karunia-Nya, penulis dapat menyelesaikan laporan praktek kerja
lapangan ini dengan baik. Dimana penulisan laporan ini dimaksudkan memenuhi
sebagai bukti mengikuti praktek kerja lapangan.
Penyusun laporan PKL ini dilakukan berdasarkan atas pengamatan dan
analisa secara langsung di PKS Sei Mangkei. Penulis menyadari sepenuhnya
bahwa menyelesaikan laporan ini tidak akan berhasil tanpa bimbingan, dukungn,
motivasi, pengarahan serta kritikan membangun yang disampaikan kepada
penulis. Oleh karena itu, pada kesempatan ini penulis ingin mengucapkan terima
kasih kepada :
1. Buat Ayahanda dan Ibunda serta saudara kami yang tercinta yang telah
memberi dukungan baik dalam semangat, nasihat, serta materi terlebih
dalam dukungan doa sehingga kami dapat menyelesaikan pelaksanaan dan
penulisan Laporan Praktek Kerja Lapangan.
2. Bapak M Malemta Sebayang, S.T., QIA. selaku Manager PKS Sei Mangkei
PT. Perkebunan Nusantar III.
3. Bapak Obet Mula Tua Sipayung, S.T., QIA selaku Masinis Kepala PKS Sei
Mangkei PT. Perkebunan Nusantar III.
4. Bapak Samin Sembiring selaku Asisten Teknik di PKS Sei Mangkei yang
telah bersedia meluangkan waktunya untuk memberikan bimbingan dan
arahan serta saran yang membangun sehingga penulis dapat menyelesaikan
laporan ini dengan baik.
5. Bapak Ricardo S Rumapea, S.T. selaku Mandor Teknik di PKS Sei
Mangkei yang telah banyak memberikan pengetahuan dan mengajari kami
kelistrikan di lapangan selama praktek kerja lapangan di PKS Sei Mangkei
6. Seluruh Karyawan Teknik di PKS Sei Mangkei atas bantuan, arahan,ilmu
pengetahuan dan motivasi selama penulis melangsungkan praktek kerja
lapangan.
7. Seluruh Karyawan Pengolahan di PKS Sei Mangkei PT. Perkebunan
Nusantar III.
8. Bapak M. Syahruddin, S.T., M.T. selaku Direktur Politeknik Negeri Medan.

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 9. Bapak Junaidi, S.T., M.T. selaku Ketua Jurusan Tenik Elektro POLMED.
10. Bapak Ir. Gunoro, M.T. selaku Kepala Program Studi Teknik Lstrik
POLMED.
11. Bapak Ir. Trahman Sitepu, M.T. selaku Dosen Pembimbing PKL yang telah
bersedia meluangkan waktunya untuk memberikan bimbingan dan arahan
serta saran yang membangun sehingga penulis dapat menyelesaikan laporan
ini dengan baik.
12. Seluruh Staf karyawan / karyawati PKS Sei Mangkei PT. Perkebunan
Nusantar III yang tak bisa penulis sebutkan satu-persatu.
13. Sahabat serta rekan mahasiswa penulis yaitu, Anugrah Holong ST, Bernard
S. Sianturi, Muhammad Azwin, Purnama Sidabutar, Safitri Novianti, Orbit
Siagian, Widya Suhardi, Muhamad Albar, Amri Yusrizal, Marlina Nasution,
M. Azmi, Widya Citra, David, Qadafi, Dt, Bunda dan teman-teman Teknik
Listrik EL-6A 2017 yang tidak bisa saya sebutkan satu-persatu yang telah
banyak memberikan dukungan, semangat dan bantuan serta doa kepada
penulis selama proses praktek kerja lapangan sampai pengerjaan laporan
PKL dan revisi ini selesai.
14. Saudara Irwansyah Lubis, Suhenri Sasmita, S.T., Ibu Kos PKL, serta Ibu
Diana Perangin-angin yang telah bersedia menyediakan penulis tempat
tinggal saat PKL di PKS Sei Mangkei.
15. Saudara Rikki Wahyudi Lubis selaku senior Teknik Listrik ’16 di
Politeknik Negeri Medan yang telah banyak memberi dukungan, motivasi,
ilmu pengetahuan serta pengalamannya.

Dalam penyusunan laporan ini, praktikan menyadari bahwa masih adanya

kekurangan baik dari segi isi maupun segi penulisan. Oleh karena itu, kritik dan
saran yang konstruktif sangat kami harapkan untuk perbaikan dalam penyusunan
laporan Praktek Industri yang selanjutnya.

Medan, Juli 2017

Penulis

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 DAFTAR ISI

LEMBAR PERSETUJUAN .................................................................................. i

LEMBAR PENGESAHAN ................................................................................... ii
KATA PENGANTAR .......................................................................................... iii
DAFTAR ISI .......................................................................................................... v
DAFTAR GAMBAR ............................................................................................ ix
BAB I ...................................................................................................................... 1
PENDAHULUAN .................................................................................................. 1
1.1 Latar Belakang Praktik Kerja Lapangan ................................................... 1
1.2 Maksud dan Tujuan Praktik Kerja lapangan ............................................. 3
1.3 Kegunaan Praktik Kerja Lapangan ........................................................... 4
1.3.1 Bagi Mahasiswa ............................................................................... 4
1.3.2 Bagi Teknik Elektro Prodi Teknik Listrik ....................................... 5
1.3.3 Bagi Pabrik Kelapa Sawit Sei Mangkei ........................................... 5
1.4 Metode Plaksanaan ................................................................................... 5
1.5 Jadwal Waktu Praktik Kerja Lapangan..................................................... 5
BAB II ..................................................................................................................... 6
GAMBARAN UMUM PERUSAHAAN .............................................................. 6
2.1 Visi dan Misi ............................................................................................. 6
2.2 Sejarah Singkat PTPN III PKS Sei Mangkei ............................................ 6
2.3 Ruang Lingkup Bidang Usaha .................................................................. 8
2.4 Lokasi Letak Geografis ............................................................................. 8
2.5 Daerah Pemasaran ..................................................................................... 9
2.6 Dampak Sosial Ekonomi Terhadap Lingkungan ...................................... 9
2.7 Fasilitas dan Penghargaan ....................................................................... 10
2.7.1 Fasilitas .......................................................................................... 10
2.7.2 Penghargaan ................................................................................... 10
2.8 Pengadaan Karyawan dan Operator ........................................................ 11
2.9 Struktur Organisasi dan Manajemen ....................................................... 12
2.9.1 Jumlah Tenaga Kerja ..................................................................... 12
2.9.2 Pembagian Tugas dan Tanggung Jawab ........................................ 14
2.9.3 Jam Kerja ....................................................................................... 21
2.9.4 Sistem Pengupahan ........................................................................ 21

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 2.10 Standard Bahan / Produk ..................................................................... 22
2.11 Bahan yang Digunakan ....................................................................... 22
2.11.1 Bahan Baku .................................................................................... 23
2.11.2 Bahan Penolong ............................................................................. 25
BAB III ................................................................................................................. 26
PROSES PENGOLAHAN KELAPA SAWIT .................................................. 26
3.1 Stasiun Penerimaan Buah ....................................................................... 27
3.1.1 Jembatan Timbang ......................................................................... 27
3.1.2 Sortasi TBS .................................................................................... 27
3.1.3 Loading Ramp ................................................................................ 28
3.1.4 Lori TBS ........................................................................................ 28
3.2 Stasiun Rebusan (Sterillizer)................................................................... 29
3.3 Stasiun Penebah (Therishing) ................................................................. 30
3.3.1 Tippler ............................................................................................ 31
3.3.2 Hoisting Crane ............................................................................... 32
3.3.3 Bunch Auto Feeder ........................................................................ 32
3.3.4 Theresher........................................................................................ 33
3.3.5 Digester .......................................................................................... 35
3.4 Stasiun Pengempaan (Screw Press) ........................................................ 36
3.5 Stasiun Permurnian Minyak (Clarification) ............................................ 37
3.5.1 Sand Trap Tank .............................................................................. 38
3.5.2 Vibro Sparator ................................................................................ 39
3.5.3 Crude Oil Tank .............................................................................. 39
3.5.4 Vertical Clarifier Tank ................................................................... 40
3.5.5 Oil Tank ......................................................................................... 40
3.5.6 Oil Purifier ..................................................................................... 41
3.5.7 Vacum Dryer .................................................................................. 41
3.5.8 Sludge Tank ................................................................................... 42
3.5.9 Sand Cyclone ................................................................................. 42
3.5.10 Sludge Seperator ............................................................................ 42
3.5.11 Storage Tank .................................................................................. 43
3.6 Stasiun Pengolahan Biji .......................................................................... 43
3.6.1 Cake Breaker Conveyor ................................................................. 44
3.6.2 Depericarper ................................................................................... 44
3.6.3 Nut Polishing Drum ....................................................................... 45
3.6.4 Nut Transport ................................................................................. 45

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 3.6.5 Nut Silo .......................................................................................... 45
3.6.6 Riplle Mill ...................................................................................... 46
3.6.7 LTDS.............................................................................................. 46
3.6.8 Claybath ......................................................................................... 47
3.6.9 Kernel Silo ..................................................................................... 47
3.6.10 Kernel Storage ............................................................................... 48
3.7 Stasiun Pengolahan Air (Water Treatment) ............................................ 48
3.7.1 Kolam Penampung (water Base) ................................................... 49
3.7.2 Tangki Pengendapan (Clarifier Tank) ........................................... 49
3.7.3 Penyaring Pasir .............................................................................. 50
3.7.4 Tangki Penukar Kation .................................................................. 50
3.7.5 Tangki Penukar Anion ................................................................... 51
3.7.6 Dearator.......................................................................................... 52
3.8 Stasiun Pembangkit Tenaga Uap (Boiler) .............................................. 52
3.8.1 Ruang Bakar................................................................................... 53
3.8.2 Drum Atas (Upper Drum) .............................................................. 54
3.8.3 Header Air Umpan ......................................................................... 54
3.8.4 Header Uap .................................................................................... 54
3.8.5 Tube Air Pembangkit Uap ............................................................. 55
3.8.6 Crobong Asap (Chimney) .............................................................. 55
3.9 Stasiun Kamar Mesin .............................................................................. 56
3.9.1 Turbin ............................................................................................. 57
3.9.2 Genset ............................................................................................. 57
3.9.3 Back Pressure Vessel (BPV) .......................................................... 58
3.10 Stasiun Pengutipan Minyak dan Pengolahan Limbah (Fat-Fit & IPAL) 59
BAB IV ................................................................................................................. 60
SISTEM KELISTRIKAN ................................................................................... 60
4.1 Power Plant ............................................................................................. 60
4.2 Distribution System ................................................................................ 66
4.2.1 Pralatan-Pralatan pada Panel Listrik .............................................. 67
1 MCB (Miniatur Circuit Breaker) ........................................................ 67
2 MCCB (Moulded Current Circuit Breaker) ........................................ 67
3 ACB (Air Circuit Breaker) ................................................................. 67
4 Kontaktor Magnet ............................................................................... 68
5 Tombol Tekan (Push Button) .............................................................. 68
6 Rele (Realay) ....................................................................................... 68

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 7 Lampu Indikator .................................................................................. 68
8 Alat Ukur............................................................................................. 69
4.2.2 Pengaman Pada Panel Listrik ......................................................... 70
4.2.3 Power Consumption ....................................................................... 70
BAB V ................................................................................................................... 72
SIMPULAN DAN SARAN ................................................................................. 72
5.1 Simpulan .................................................................................................... 72
5.2 Saran .......................................................................................................... 72
LAMPIRAN ......................................................................................................... 73
DOKUMENTASI
INFO PENULIS

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 DAFTAR GAMBAR

Gambar 3. 1 : Proses Pengolahan Kelapa Sawit ................................................... 26

Gambar 3. 2 : Jembatan Timbang (Wieght Bridge) ............................................. 27
Gambar 3. 3 : TBS yang telah disortasi ................................................................ 27
Gambar 3. 4 : Loading Ramp ............................................................................... 28
Gambar 3. 5 : Lori ................................................................................................ 29
Gambar 3. 6 : Rel .................................................................................................. 29
Gambar 3. 7 : Transfer Cariage ............................................................................ 29
Gambar 3. 8 : Stasiun Sterillezer .......................................................................... 30
Gambar 3. 9 : Stasiun Therishing ......................................................................... 31
Gambar 3. 10 : Tippler ......................................................................................... 31
Gambar 3. 11 : Hoisting Crane ............................................................................. 32
Gambar 3. 12 : Bunch Auto Feeder ...................................................................... 32
Gambar 3. 13 : Thresher ....................................................................................... 33
Gambar 3. 14 : Fruit Elivator................................................................................ 33
Gambar 3. 15 : Distributing Conveyor ................................................................. 34
Gambar 3. 16 : Empity Bunch .............................................................................. 35
Gambar 3. 17 : Bunch Hopper .............................................................................. 35
Gambar 3. 18 : Digester ........................................................................................ 36
Gambar 3. 19 : Stasiun Screw Press ..................................................................... 37
Gambar 3. 20 : Stasiun Clarification .................................................................... 38
Gambar 3. 21 : Sand Trap Tank ........................................................................... 38
Gambar 3. 22 : Vibro Seperator............................................................................ 39
Gambar 3. 23 : Crude Oil Tank ............................................................................ 39
Gambar 3. 24 : VCT ............................................................................................. 40
Gambar 3. 25 : Oil Tank ....................................................................................... 40
Gambar 3. 26 : Oil Purifer .................................................................................... 41
Gambar 3. 27 : Vacum Dryer ............................................................................... 41
Gambar 3. 28 : Sludge Tank ................................................................................. 42
Gambar 3. 29 : Sludge Seperator .......................................................................... 42
Gambar 3. 30 : Storage Tank ................................................................................ 43
Gambar 3. 31 : Stasiun Kernel.............................................................................. 43
Gambar 3. 32 : CBC ............................................................................................. 44
Gambar 3. 33 : Depricarper .................................................................................. 44
Gambar 3. 34 : Nut Polishing Drum ..................................................................... 45
Gambar 3. 35 : Nut Elevator ................................................................................. 45
Gambar 3. 36 : Nut Silo ........................................................................................ 46
Gambar 3. 37 : Riple Mill..................................................................................... 46
Gambar 3. 38 : LTDS ........................................................................................... 46
Gambar 3. 39 : Claybath ....................................................................................... 47

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Gambar 3. 40 : Kernel Silo ................................................................................... 47
Gambar 3. 41 : Kernel Storage ............................................................................. 48
Gambar 3. 42 : Stasiun water Treatment .............................................................. 48
Gambar 3. 43 : Water Base ................................................................................... 49
Gambar 3. 44 : Clarifier Tank .............................................................................. 49
Gambar 3. 45 : Sand Filter ................................................................................... 50
Gambar 3. 46 : Cation Exchanger ........................................................................ 51
Gambar 3. 47 : Anion Exchanger ......................................................................... 51
Gambar 3. 48 : Stasiun Boiler .............................................................................. 53
Gambar 3. 49 : Ruang Bakar ................................................................................ 53
Gambar 3. 50 : Hearder Air Umpan ..................................................................... 54
Gambar 3. 51 : Hearder Uap ................................................................................. 55
Gambar 3. 52 : Crobong Asap .............................................................................. 55
Gambar 3. 53 : Stasiun Power Plant ..................................................................... 56
Gambar 3. 54 : Control Panel ............................................................................... 56
Gambar 3. 55 : Turbin .......................................................................................... 57
Gambar 3. 56 : Genset .......................................................................................... 57
Gambar 3. 57 : BPV ............................................................................................. 58
Gambar 3. 58 : Fat-Fit .......................................................................................... 59
Gambar 3. 59 : Kolam Limbah .............................................................................. 59

Gambar 4. 1 : Control Panel pada Power Plant .................................................... 61

Gambar 4. 2 : Serabut ........................................................................................... 63
Gambar 4. 3 : Cangkang ....................................................................................... 63
Gambar 4. 4 : Genset pada Power Plant ............................................................... 65
Gambar 4. 5 : Turbin pada Power Plant ............................................................... 65