Kerja Praktik Mahasiswa Politeknik Negeri

Sriwijaya di PT Sinar Alam Permai

Disusun oleh : Pembimbing Lapangan
1. Dwi Indah Sari Cynthia, S.T
2. Ibrahim Jaka Surya
3. Masagus Septian Halim
4. M. Hafidh Syihab
5. Muhammad Salman Alfarizi
6. Riwen Setiawan
7. Sely Ariska Wulandari
Production • Refinery
Department • Fraksionasi

1.Departement
• Lab Quality
Head of Quality Control
Control

• Water
Utility Treatment
Department Plant
• Boiler
 PRODUCTION SECTION

REFINERY FRAKSINASI

BAHAN BAKU : CPO BAHAN BAKU : RPO

PRODUK : RPO DAN PFAD PRODUK : OLEIN DAN STEARIN
 Refinery

Refinery process merupakan proses pemurnian minyak sawit (CPO)

untuk menghilangkan asam lemak bebas (FFA), bau, menurunkan
warna, serta menambah stability, sehingga aman untuk dikonsumsi
manusia.
Prinsip Dasar :
Perbedaan Titik Didih.
Refinery :
Feed Material : CPO (Crude Palm Oil)
Final Product : RPO (Refined Palm Oil)
 Refinery Process Steps

Pre Degumming Bleaching Filtration Deodorizing

Treatment Section Section Section Section
Plant : REFINERY
Sec. : FILTRATION

Proses Penyaringan BPO.

Proses:
Filtrasi menggunakan filter
leaf dan lapisan BE.

Tujuan:
Memisahkan gum yang
terikat pada absorben (BE),
selanjutnya disebut Spent
earth (SPTH), dari minyak
BPO.
Plant : REFINERY
Sec. : DEODORIZING 1

Proses Pemanasan BPO.

Tujuan:
Menaikkan temp. BPO
o
menjadi 260 - 265 C agar
memudahkan prsoses
destilasi minyak di DEO 2.

Impurities, moisture, oksigen

dan volatile matters
dihilangkan melalui
pemanasan dan kondisi
under vacuum.
Plant : REFINERY
Sec. : DEODORIZING 2

Proses Destilasi Minyak.

Proses:
Destilasi minyak pada temp.
Tinggi pada kondisi under
vacuum.

Tujuan:
Untuk menghilangkan bau,
rasa dan warna akibat FFA
minyak.
 Fraksinasi
Fractionation process merupakan proses pemisahan antara fraksi padat
(olein) dan fraksi cair (stearin) berdasarkan perbedaan titik beku.
Fractionation :
Feed Material : RPO (Refined Palm Oil)
Final Product : Olein dan Stearin
Metode :
Dry Fractionation
Fractionation Process:
■ Crystallization
■ Filter Press
 To Cooling
Tower RPO in
To
Chiller
Condensate

Plant : FRACTIONATION
Steam in
Sec. : CRYSTALLIZATION OC
29-30
From Cooling
Tower
Proses pembentukan kristal
pada minyak.

Proses: 7-15 OC
Mendinginkan RPO secara From Chiller

bertahap. Re-Heater
Circulation
Tujuan: (65 OC)
Membentuk kristal minyak
agar mudah difiltrasi.
PU121A
START PU Re-Heater
HERE

RPO
Spurging
Tank Steam

RPOin (65-70 OC)

RPOout (16-25 OC)

PU1003
 Compressed
18 - 25 oC 1 Air
2 - 5,5 bar
RPO in >> 13
From Crystallizer 3
Ventilation
11
Core Blow Tank 10
Plant : FRACTIONATION
(Cyclone) T 511
Sec. : FILTER PRESS 12
Steam
Coil

To RPO Tank
Proses Penyaringan butiran Pump
511
kristal RPO.

Proses: 26 oC
HM
Filtrasi menggunakan filter 1401
membran yang diberikan 2 << Olein out
pressure. T 1402
Stearin /
Cake
Olein Washing
Tujuan: tank Oil tank
Memisahkan antara fraksi T 1404
cair (Olein / ROL) dan fraksi Steam
coil
padat (Stearin / RPS).
To Olein
Tank in Steam
Tank Farm from Plant
condensate
Pump Stearin Tank 40 oC
1402
To Stearin
Tank in Tank
Pump oC << Re-Filtered Farm Pump
5142 60 1403
From
Membran
Filter From
Membran
Filter

To

HOT Vacuum
System

OLEIN OLEIN
SHOCK
TANK TANK

VE223
TI223
PV : 78.2 OC

PV : 44.5 OC
PV : 20.7 OC PV : 55.1 OC HE221A

HE221C CONDENSATE
SV : 35.0 HE221B
T/H
PV : 66.9 OC

PV : 41.9 OC

HE224 COOLING
WATER PV : 35.7 OC

To
Storage
Tank
Olein
Quality Control Department
Analisa Mutu Minyak di Quality Control Deparment

1. FFA (Free Fatty Acid)

2. M & I (Moisture & Impurities)
3. POV (Peroxide Value)
4. DOBI (Deteorization of Bleachibillity Indeks)
5. IV (Iodine Value)
6. CP (Cloud Point)
7. CT (Cold test)
8. Colour
CPO

REFINERY

BPO

PFAD RBDPO FRAKSINASI

STEARIN OLEIN
Quality Mutu Minyak
SANIA SOVIA FORTUNE SIIP

FFA 0.1 % Max 0.1 % Max 0.1 % Max 0.1 % Max

M&I 0.1 % Max 0.1 % Max 0.1 % Max 0.1 % Max

IV 60 Min gI2/100g 58 Min gI2/100g 58 Min gI2/100g 56.5 Min gI2/100g

LC 2.2R 22 Y Max 2.2R 22 Y Max 2.3R 23 Y Max 2.5R 25 Y Max

Cloud Point 7.0 oc 8.0 oc 8.0 oc 9.6 oc

POV 1.0 Meq/Kg Max 1.0 Meq/Kg Max 1.0 Meq/Kg Max 1.0 Meq/Kg Max
Utility Department
 Diagram Alir Pengolahan Air Bersih

Air bersih

reservoir Clarifier
Koagulan Flokulan
NaOH sludge
(tawas) (polimer)

Static mixer

pump
Air sungai

Water basin
To sand filter
Pengolahan Feedwater Boiler Takuma

Water basin

Sand Carbon Kation Anion

filter filter resin resin

Deaerator Tank Demin Tank

 Boiler Takuma
Deaerator

Steam Drum

FFC

Furnace Chimney

Economizer

DC

Header
 Kondisi Operasi Boiler Takuma
1. DEAERATOR 4. HEADER 7. FAN
P = 0.5 Bar T = 190 ºC Fan DC = 855 rpm
T = 103 ºC P 1 = 13.0 Bar Fan Chimney = 1158 rpm
P 2 = 4.6 Bar
2. ECONOMIZER 5. CONVEYOR 8. CHIMNEY
T Water In = 103 ºC FFC 1 = 505 rpm Gas Out = 214 ºC
T Water out = 155 ºC FFC 2 = 419 rpm
T Gas Out = 252 ºC FFC 3 = 481 rpm
T Gas In = 296 ºC

3. STEAM DRUM 6. FURNACE

PT = 15 Bar CAP = 16 t/h
Level = 60 % P = 24 BAR
Flow rate = 15.4 T/H O2 Content = 0.1 mmHg
Pengolahan Feedwater Boiler Wuxi

klarifier Water basin Sand filter Carbon filter

Anion Kation
Demin tank 1 Filter catridge
exchanger 1 exchanger 1

Demin tank 2 (double

Mixed bed deaerator
demin)

Boiler Biomass
 Boiler Wuxi

Deaerator
Steam Drum

Furnace Economizer

Chimney

Air Preheater
 Kondisi Operasi Boiler Wuxi
1. DEAERATOR 4. STEAM 7. FAN
P = 0.4 Bar Flow Rate = 8.4 T/H Fan Air = 726 rpm, 314 pa
T = 104 ºC P = 58.5 Bar Fan Sec Air = 344 rpm, 157 pa
T = 263 Fan Chimney = 1061 rpm, -2065 pa
2. ECONOMIZER 5. FURNACE 8. CHIMNEY
T Water In = 105 ºC T = 808 ºC Gas Out = 176 ºC
T Water out = 215 ºC P = -22 pa
T Gas In = 430ºC O2 Content
T Gas Out = 300ºC = 9.5 mmHg

3. STEAM DRUM 6. AIR PREHEATER

PT = 59.1 Bar T in = 285 ºC
Level = 52 % T out = 176 ºC
Flow rate = 8.8 T/H P air = 314 pa
P sec Air = 157 pa
Terima Kasih